CN103384727B - High strength copper alloy forged material - Google Patents

High strength copper alloy forged material Download PDF

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Publication number
CN103384727B
CN103384727B CN201280009422.4A CN201280009422A CN103384727B CN 103384727 B CN103384727 B CN 103384727B CN 201280009422 A CN201280009422 A CN 201280009422A CN 103384727 B CN103384727 B CN 103384727B
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copper alloy
high strength
forged material
strength copper
alloy forged
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CN201280009422.4A
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CN103384727A (en
Inventor
宫部芳春
水泽护
田中慎二
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Japan Steel Works M&E Inc
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Japan Steel Works Ltd
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C9/00Alloys based on copper
    • C22C9/06Alloys based on copper with nickel or cobalt as the next major constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21JFORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
    • B21J1/00Preparing metal stock or similar ancillary operations prior, during or post forging, e.g. heating or cooling
    • B21J1/003Selecting material
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/02Making non-ferrous alloys by melting
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/08Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Forging (AREA)
  • Conductive Materials (AREA)

Abstract

The present invention relates to the high strength copper alloy forged material of a kind of performance with high rigidity, high intensity and high heat conductance.Described high strength copper alloy forged material, in terms of quality %, containing 3~the P of the Zr of the Si of the Ni of 7.2%, 0.7~1.8%, 0.02~0.35% and 0.002~0.05%, always according to needing containing one or more in Cr, Mn and Zn of adding up to less than 1.5%, the most appropriate Zr and P makes to be not likely to produce crackle in the material during processing or heat treatment.After processing and heat treatment, the forged material of the present invention has the performance of high rigidity, high intensity and high heat conductance, and is applicable to resin injecting forming material, aircraft components etc..

Description

High strength copper alloy forged material
Technical field
The present invention relates to a kind of high strength copper alloy forged material being applicable to forging and molding product etc., described forging and molding product Including resin injecting forming material.
Background technology
As electric conductivity and the alloy of excellent thermal conductivity, use copper alloy such as pyrite (Cu-Zn yl), bronze (Cu-Sn so far Base), Be copper and Corson alloy (Cu-Ni-Si yl).Especially, Be copper, Corson alloy etc. have been used for desired strength, hard Degree and the resin injecting forming material of heat conduction, aircraft components etc..But, above-mentioned Be copper has in its fusing or adds generation in man-hour The poisonous worry of dust, it is therefore desirable to its substitute.It addition, for Corson alloy, need higher heat conductivity, higher Intensity and higher hardness.
Additionally, generally, in Cu alloy, easily crack when forging or heat treatment, therefore except hot-workability it Outward, it is similarly desirable to increase ductility.
As improving the intensity of copper alloy foil and improving the means of its bendability, it is recently proposed an Albatra metal, In Cu-Ni-Si base copper alloy, wherein it is added with Mg, Sn, Ti, Zr, Al, Mn etc. (seeing patent documentation 1~5).Mg and Sn is solid Molten improve intensity in the base.Ti, Zr, Al, Mn are because strong so forming compound with sulfur to the affinity of sulfur, thus reduce As causing the segregation at grain boundary of the sulfide of reason of Hot Working Crack.
Copper alloy foil shown in patent documentation 2,3 and 5 by before and after solution treatment and burin-in process add Si, The re-heat of laying equal stress on such as Mn, Zr is rolled and is exceeded the bending machining of conventional copper alloy foil with cold rolling or hot-stretch and cold stretch and having Property and intensity.
Prior art literature
Patent documentation
Patent documentation 1: Japanese Unexamined Patent Publication 2006-9108 publication
Patent documentation 2: Japanese Unexamined Patent Publication 2008-196042 publication
Patent documentation 3: Japanese Unexamined Patent Publication 2008-223136 publication
Patent documentation 4: Japanese Unexamined Patent Publication 2008-266787 publication
Patent documentation 5: Japanese Unexamined Patent Publication 2010-106363 publication
Summary of the invention
Technical problem
But, when manufacturing Cu Alloy Forming product, mainly it is processed shaping by warm and hot forging.Therefore, can not use In the case of the rolling carried out in foil manufacture or stretching, even if when using the forging of the composition manufacture shown in patent documentation 2,3 and 5 When making formed products, high intensity can not be obtained.
In order to obtain high intensity, the addition increasing Ni and Si is effective.But, along with the amount of Ni or Si increases, heat Conductance or hot-workability deterioration.Additionally, during Ning Gu formed crystalline material or heat treatment during formed precipitate increase and Reduce the ductility after heat treatment.
Under the background of said circumstances, carry out the present invention, and its object is to provide a kind of high strength copper alloy forging material Material, described material can be used for including the forging and molding product etc. of resin injecting forming material, and can provide high rigidity, high intensity, height Ductility and the performance of high heat conductance.
The means of solution problem
In order to solve the problems referred to above, in the present invention, have containing appropriate Zr, described Zr in Cu-Ni-Si base alloy Suppression Ni2Si separating out with the effect of raising ductility at grain boundary.It addition, contain appropriate P the most wherein, described P Having and increase the effect of thin precipitate density and also form compound with Ni, Si and Zr, this allows to acquisition and has high hard The material of the performance of degree, high intensity and high-termal conductivity.
According to the first aspect of the invention, it is provided that a kind of high strength copper alloy forged material, it is in terms of quality %, containing 3 ~the P of the Zr of the Si of the Ni of 7.2%, 0.7~1.8%, 0.02~0.35% and 0.002~0.05%.
According to the second aspect of the invention, it is provided that a kind of high strength copper alloy forged material, it is in terms of quality %, containing 3 ~the P of the Zr of the Si of the Ni of 7.2%, 0.7~1.8%, 0.02~0.35% and 0.002~0.05%, possibly together with adding up to One or more in Cr, Mn and Zn of less than 1.5%.
According to the third aspect of the invention we, in first or second aspect, described high strength copper alloy forged material has 0.2% yield strength of more than 650MPa, the percentage elongation of more than 5% and the conductivity of more than 30%IACS.
Invention effect
According to the present invention, during processing and heat treatment, it is not likely to produce crackle in the material, and can obtain there is height The high strength copper alloy forged material of the performance of hardness, high intensity and high heat conductance.
Detailed description of the invention
Composition each in the present invention forms reason below that limit illustrate.Incidentally, the content of following ingredients All in terms of quality %.Additionally, " quality % " and " weight % " has identical implication.
Ni:3~7.2%
Si:0.7~1.8%
Ni and Si is formed main by thin Ni by carrying out burin-in process2The precipitation particles of the intermetallic compound that Si is constituted, And dramatically increase the intensity of alloy.Additionally, with Ni in burin-in process2The precipitation of Si, electric conductivity improves, and thermal conductivity carries High.But, when Ni concentration is less than 0.7% less than 3% and Si concentration, it is impossible to obtain desired intensity.Additionally, when Ni concentration surpasses When crossing 7.2% and Si concentration more than 1.8%, the Ni when forging2Si、Ni5Si2Deng mass crystallization or precipitation, thus cause in forging Or easily crack during heat treatment.It addition, when Ni concentration is more than 7.2%, conductivity also reduces, and thermal conductivity reduces.Examine Considering to productivity ratio and the balance of performance, the lower limit of Ni concentration is preferably 3.5%, and its upper limit is preferably 6.6%.Under Si concentration Limit is preferably 0.8%, and its upper limit is preferably 1.7%.Incidentally, Ni/Si ratio is preferably 3.8~4.6.This deviating from In the case of ratio, Ni or Si of excess is solid-solubilized in and reduces thermal conductivity in Cu matrix.
Zr:0.02~0.35%
Zr is because strong so forming compound with sulfur to the affinity of sulfur, and reduces as causing processing crackle (hot-working Crackle) the segregation at grain boundary of the sulfide of reason, thus improve processability (hot-workability).On the other hand, as The result of the further investigation of the present inventor, finds to be reduced separated out at grain boundary by the diffusion containing Zr suppression Ni or Si Ni2Si, thus improve the ductility after burin-in process.In order to obtain this effect, contain Zr with the amount of more than 0.02%.So And, when containing sometimes with the amount more than 0.35%, such as, productivity ratio or performance are because of crystalline material such as Zr oxide and Ni2SiZr's Increase and coagulation and deteriorate.Therefore, its upper limit is 0.35%.In view of productivity ratio and the balance of performance, its lower limit is preferably 0.05%, and its upper limit is preferably 0.3%.
P:0.002~0.05%
P improves intensity by increasing the density of thin precipitate, and is formed at Ni with Ni, Si and Zr further2Si、 Ni2SiZr etc. contain the compound of the P of trace, thus improves hardness.In order to obtain these effects, with more than 0.002% Amount is containing P.But, when containing sometimes with the amount more than 0.05%, thermal conductivity is greatly reduced.Therefore, its upper limit is 0.05%.Due to Same reason, its lower limit is preferably 0.01%, and its upper limit is preferably 0.04%.
Cr, Mn and Zn: amount to less than 1.5%
According to expectation containing at least one in Cr, Mn and Zn.
Cr Yu Si forms intermetallic compound, and has the effect improving intensity with making crystal grain miniaturization.Mn because Strong so forming compound with sulfur to the affinity of sulfur, and reduce the sulfur as the reason causing processing crackle (Hot Working Crack) Compound segregation at grain boundary, thus improve processability (hot-workability).Zn improves intensity by solution strengthening.This Outward, when cheap pyrite chip can be used when dissolving, it is possible to decrease manufacturing cost.But, when the total amount excess of Cr, Mn and Zn Time, thermal conductivity reduces.The total amount that it is therefore preferable that Cr, Mn and Zn is less than 1.5%.
It is highly preferred that the total amount of Cr, Mn and Zn is less than 1%.Additionally, when containing at least one in Cr, Mn and Zn, Its total content is preferably more than 0.1%.
The high strength copper alloy forged material of the present invention has above-mentioned metal composition, and surplus is by Cu and the most miscellaneous Matter is constituted.
The high strength copper alloy forged material of the present invention can be by common method manufacture.
The copper alloy that the present invention uses can make ingot bar by common method.Such as, can be at vacuum atmosphere, indifferent gas The lower fusing material such as atmosphere, air atmosphere is to obtain ingot bar.Atmosphere is preferably vacuum atmosphere or inert atmosphere.But, such as, also may be used Copper alloy is made ingot bar in air coreless induction furnace.Additionally, electroslag refining furnace etc. can be used to carry out secondary fusion.Can also lead to Cross continuous casing and obtain sheet material.
As required copper alloy is processed.The content processed in the present invention is not particularly limited, even and if when making During by any processing method, it is also possible to obtain the performance of the present invention.Incidentally, it is contemplated that productivity ratio, processing preferably heat adds Work, and more preferably 600 DEG C of hot-working carried out above.But, even if can also be obtained by the processing under room temperature The performance similar with hot-working.It addition, processing can be hot-working and cold worked compositions.Additionally, as processing, preferably forge Make, more preferably warm and hot forging.It is more preferable that implement warm and hot forging more than 600 DEG C.As forging method, known formula can be used Method such as extruding, hammering or rolling.
After the process or during processing, processed Cu alloy material can also be carried out solution treatment.Solution treatment Condition include such as at 800~1000 DEG C keep 1~10 hour, then within the scope of the temperature more than 500 DEG C with 5 DEG C/ Cooldown rate more than second cools down, with by abundant for Ni and Si solid solution.
After solution treatment or after the process, processed Cu alloy material can be carried out burin-in process.Aging The condition processed includes such as keeping 1~30 hour at 400~500 DEG C.
Gained high strength copper alloy material has 0.2% yield strength of such as more than 650MPa, the percentage elongation of more than 5% And the performance of the conductivity of more than 30%IACS.
Incidentally, the high strength copper alloy forged material of the present invention has the excellent properties as forged material.But, In the composition of the present invention, even if not carrying out the performance such as extension that the above-mentioned processing such as founding materials of forging can also provide good Property.
Embodiment
Below embodiments of the invention are illustrated.
Raw material mixing is grouped into (including other inevitable impurity) with the one-tenth of acquisition table 1, and melts at vacuum induction Change in stove and melt to prepare the alloy of 100mm (diameter) × 200mm (length).Use hammer that these alloys are entered at 900 DEG C Row warm and hot forging has the sheet material of 25mm thickness to be formed.After keeping 4 hours at 970 DEG C, carried out at solid solution by water cooling Reason.Then, at 400~500 DEG C, carry out being applicable to the burin-in process of the material of each composition persistently 1-30 hour, thus obtain Specimen material.
About the specimen material of preparation, carry out the evaluation being illustrated below.
(tension test)
Based on JIS Z2201 (2010) and JIS Z2241 (2010), each sample material is carried out room temperature tension test to comment Valency 0.2% yield strength (Y.S.), hot strength (T.S.), percentage elongation and the contraction percentage of area.Measurement result is shown in Table 2.
(Vickers hardness)
For each sample material, under 5kg load, measure Vickers hardness based on JIS Z2244 (2010).By measurement result It is shown in Table 2.
(thermal conductivity)
For each sample material, measure conductivity.Such as Wei Deman-flange hereby law (Wiedemann-Franz law) institute Showing, thermal conductivity and conductivity have approximate ratio relation, such that it is able to be evaluated thermal conductivity by conductivity.Mensuration is tied Fruit is shown in Table 2.
Table 2
As shown in table 2, the specimen material of embodiments of the invention have 0.2% yield strength of more than 650MPa, 5% Above percentage elongation and the conductivity of more than 30%IACS, and also there is quite above hard of the specimen material with comparative example Degree.
As it has been described above, according to the present invention, show, by containing appropriate Zr and P in Ni-Si-Cu alloy, it is thus achieved that Improve intensity, ductility and hardness and keep the excellent properties of high conductivity, i.e. high heat conductance simultaneously.
By reference to only certain exemplary embodiments of this invention, the present invention is described in detail.But, to art technology Personnel are it is readily apparent that variations and modifications can be carried out in the case of without departing from the spirit and scope of the present invention.This Apply for the Japanese patent application 2011-030660 submitted to based on February 16th, 2011, by with reference to its content being expressly incorporated herein In.
Industrial applicability
High strength copper alloy forged material according to the present invention, appropriate Zr and P makes when processing or heat treatment at material Material is not likely to produce crackle.After processing and heat treatment, the forged material of the present invention can have high rigidity, high intensity and Gao Re The performance of conductance, and it is applicable to resin injecting forming material, aircraft components etc..

Claims (3)

1. a high strength copper alloy forged material, its in terms of quality % by forming as follows:
3~the P of the Zr of the Si of the Ni of 7.2%, 0.7~1.8%, 0.02~0.35% and 0.002~0.05%, surplus be Cu and Inevitably impurity.
2. a high strength copper alloy forged material, its in terms of quality % by forming as follows: 4.10~the Ni of 7.2%, 0.7~ The P of the Zr and 0.002~0.05% of Si, 0.02~0.35% of 1.8%, and add up in Cr, Mn and Zn of less than 1.5% One or more, surplus is Cu and inevitable impurity.
3. according to the high strength copper alloy forged material of claim 1 or 2, its have more than 650MPa 0.2% yield strength, The percentage elongation of more than 5% and the conductivity of more than 30%IACS.
CN201280009422.4A 2011-02-16 2012-02-14 High strength copper alloy forged material Active CN103384727B (en)

Applications Claiming Priority (3)

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JP2011-030660 2011-02-16
JP2011030660A JP5522692B2 (en) 2011-02-16 2011-02-16 High strength copper alloy forging
PCT/JP2012/053414 WO2012111674A1 (en) 2011-02-16 2012-02-14 High-strength copper alloy forging

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CN103384727B true CN103384727B (en) 2016-08-10

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JP5688744B2 (en) * 2012-10-04 2015-03-25 株式会社日本製鋼所 High strength and high toughness copper alloy forging
KR101472348B1 (en) * 2012-11-09 2014-12-15 주식회사 풍산 Copper alloy material for electrical and electronic components and process for producing same

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CN103384727A (en) 2013-11-06
TW201235485A (en) 2012-09-01
JP2012167347A (en) 2012-09-06
EP2677051A1 (en) 2013-12-25
WO2012111674A1 (en) 2012-08-23
US20130323114A1 (en) 2013-12-05
JP5522692B2 (en) 2014-06-18
TWI539016B (en) 2016-06-21
KR20130109238A (en) 2013-10-07
EP2677051A4 (en) 2014-09-03

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Application publication date: 20131106

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Contract record no.: 2017990000470

Denomination of invention: High-strength copper alloy forging

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