CN103380701A - Agaricus bisporus fermentation material feeder - Google Patents
Agaricus bisporus fermentation material feeder Download PDFInfo
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- CN103380701A CN103380701A CN2013103211353A CN201310321135A CN103380701A CN 103380701 A CN103380701 A CN 103380701A CN 2013103211353 A CN2013103211353 A CN 2013103211353A CN 201310321135 A CN201310321135 A CN 201310321135A CN 103380701 A CN103380701 A CN 103380701A
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- motor
- sowing
- chassis
- limit
- roller
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- 239000000463 material Substances 0.000 title claims abstract description 118
- 238000000855 fermentation Methods 0.000 title claims abstract description 38
- 230000004151 fermentation Effects 0.000 title claims abstract description 38
- 235000001674 Agaricus brunnescens Nutrition 0.000 title claims abstract description 26
- 241000222519 Agaricus bisporus Species 0.000 title abstract 3
- 238000009331 sowing Methods 0.000 claims abstract description 42
- 238000005056 compaction Methods 0.000 claims abstract description 11
- 238000003756 stirring Methods 0.000 claims abstract description 11
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 4
- 239000010935 stainless steel Substances 0.000 claims abstract description 4
- 238000005266 casting Methods 0.000 claims description 13
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 238000002156 mixing Methods 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000001580 bacterial effect Effects 0.000 description 10
- 241000233866 Fungi Species 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 238000010899 nucleation Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 208000035143 Bacterial infection Diseases 0.000 description 1
- 238000009360 aquaculture Methods 0.000 description 1
- 244000144974 aquaculture Species 0.000 description 1
- 208000022362 bacterial infectious disease Diseases 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000011081 inoculation Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000000050 nutritive effect Effects 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Abstract
The invention relates to an agaricus bisporus fermentation material feeder which is composed of a chassis, an operating platform frame, an operation box, a conveying part, a material flinging part, a material limiting part, a sowing part, a stirring part, a compaction part, a lifting part and movement wheels. The chassis is a supporting body for all machine parts, the movement wheels are installed on the lower portion of the chassis, the operating platform frame is arranged on the chassis, the operation box is fixed on one side of the operating platform frame, a Siemens programmable logic controller (PLC) control system is adopted for the operation box, and the conveying part is installed on the operating platform frame. The number of lifting columns is four, the lifting columns are vertically installed at four corners of the chassis, and guide wheels are installed in C-shaped grooves inside the lifting columns. The material flinging part is arranged on the head of the feeder and located on the upper portion of a conveying belt; and the material limiting part, the sowing part, the stirring part and the compaction part are sequentially installed backwards on the material flinging part. Stainless steel protecting plates are arranged on two sides of the operating platform frame. The agaricus bisporus fermentation material feeder improves edible mushroom production quality and yield and economic benefit of enterprises.
Description
Technical field
The present invention relates to the Edible Fungi field of mechanical technique, specifically two spore mushroom fermentation material feeders.
Background technology
The understanding that the edible mushroom of China also develops its nutritive value, curative effect effect and regenerated resources along with people and improving constantly is developed rapidly.According to statistics, China's edible mushroom gross output value surpasses 10,000,000,000 yuan, and foreign exchange earning has broken through more than 1,000,000,000 dollar, and not only output occupies first of the world, and, export volume wide in variety because of it occupy critical positions greatly in the international market, will become the pillar industry of Rural Economic Development.At present, Edible Fungi has become the rural area three industries of laying equal stress on plant husbandry, aquaculture.But in the Edible Fungi of China, most peasants is all with the substituting stuff cultivation edible mushroom, basically take manual operations as main, but it is time-consuming to process these raw materials and production process, and labour intensity is large, and the time is long, manual operations easily makes the raw material bacterial infection, in the urgent need to mechanization production.1982 agricultural machinery sections authorize Fujian agricultural machinery to take up to develop and test the plant of use cultivation on sawdust one mushroom three ears.Product existing molded and that promote has: 9FT.40 type, 9FQA.40 type wood chip cracker, ZQ.6000 type branch slicer, ZQ.700 type, MQ.700 type wood sheet cutter, ZQ type mushroom sack filling machine, the dual-purpose machine of ZDP.3 type bottling pack, WJ.70 type agitator, WS.2 type wet sterilization pot, the semi-automatic Inoculation machine of 2BSJ.100 type, the irrelevant heat exchanger mushroom dehydration equipment of 5HG.50 type mushroom dewaterer and 5TS.300 type etc.These machinery majority are the special equipment of simple function, and the comprehensive Edible Fungi that lack a kind of multi-functional collection material loading, sowing, earthing, is discharged to one is mechanical.
Summary of the invention
The present invention designs a kind of two spore mushroom fermentation material feeders that collect material loading, sowing, earthing, are discharged to one on the basis to China's mushroom plantation Current Situation Investigation.
Technical scheme of the present invention: two spore mushroom fermentation material feeders are comprised of chassis, operation horizontal stand, operation panel, transport portion, material casting part, limit material part, sowing part, mixing part, compaction part, lifting part, movable pulley.Wherein, the chassis is the supporting body of all parts, and the bottom on chassis is equipped with movable pulley; Job platform is erected on the chassis; Operation panel is fixed on a side of operation horizontal stand, and operation panel adopts Siemens PLC C control system, is used for controlling all electric motor startings and adjustment; Transport portion is arranged on the operation horizontal stand, comprises carrying motor, conveyer belt, cylinder.The cylinder level is arranged on the two ends of operation horizontal stand, and conveyer belt is attached on cylinder, and driven by motor cycloidal pin reductor, reductor rotate by sprocket wheel, chain-driving cylinder, become the job platform of machine above conveyer belt.Lifting unit divides and comprises lifting column, guide wheel, lifting motor and steel wire rope.Lifting column has four, vertically be arranged on four jiaos of chassis, lifting column inside is " C " shape groove, guide wheel is arranged in " C " shape groove of lifting column inside, the pitch face lifting speed reduction motor drives the steel wire roller and rotates, and then drive the lifting of operation horizontal stand by steel wire, guide wheel, take conveniently as the feeding of multi-layer planting frame.Material casting partly is located at the head of feeder, is positioned at the top of conveyer belt, and the outside is sent here and edible fungus fermented material for accepting; In the material casting part, limited material part, sowing part, mixing part, compaction part are installed successively backward, form that a complete production line is completed successively the thickness of material feeding, restricted fermentation material, sowed the mixing of bacterial classification, Cordycepps and fermentation material, the compacting forming process of compound, whole process is completed successively by the conveyer belt transmission.The stainless steel backplate is adopted in operation horizontal stand both sides.Feeder is controlled conveyer belt speed, limit material height and jacking system with hand push button.
Described material casting partly comprises eccentric motor, striker plate, material feeding crawler belt.Eccentric motor drives escapement and swings, and the fermentation material of outside input is thrown to the material feeding crawler belt, and the material feeding crawler belt travels forward fermentation material is transported on conveyer belt.
Described limit material part is comprised of limit material roller, limit material motor, limit hopper.Wherein, limit material driven by motor limit material roller rotates, and chain is attached on the limit material roller, the limit flitch is arranged on chain, limit flitch and conveyer belt reverse movement, the limit flitch scrapes the fermentation material of the excess enthalpy on conveyer belt to the rear portion, prevents that unnecessary fermentation material is transported to subsequent processing.
Described sowing part is by sowing motor, sowing roller and the sowing bucket of Frequency Converter Control.The rotating speed of Frequency Converter Control sowing motor, sowing driven by motor sowing roller is sowed the bacterial classification in sowing bucket in fermentation material equably.
Described mixing part is by stirring motor and shaft.Stirring motor drives shaft bacterial classification and fermentation material is mixed.The reductor rotating speed of stirring motor: 259 turn/M, power: 5.5kw.
Described compaction part is made of adjustable speed compacting motor, compression roll.Motor is after reductor slows down, and by the chain-driving compression roll, compression roll has three, also connects by chain each other.
During fermentation material feeder work of the present invention, feeding device is delivered to material casting part of the present invention with fermentation material.The eccentric electric reductor drives escapement and swings, and the fermentation material of outside input is thrown to the material feeding crawler belt, and the material feeding crawler belt travels forward fermentation material is transported on conveyer belt, and striker plate blocks fermentation material and do not shed the periphery.Limit material driven by motor chain and conveyer belt reverse movement, the limit flitch is arranged on chain, and the limit flitch scrapes the unnecessary fermentation material on conveyer belt to the rear portion, prevents that unnecessary fermentation material is transported to subsequent processing.Sowing driven by motor sowing roller is sowed the bacterial classification in sowing bucket in fermentation material equably.Stirring motor drives shaft bacterial classification and fermentation material is mixed.The compacting motor by the chain-driving compression roll, is shaped fermentation material and bacterial classification mixture compacted after reductor slows down, and send the plantation frame to cultivate.
Current-collector jacking system of the present invention, yaw feed system, adjust limit material system, speed governing debulking systems and frequency control seeding system in the edible fungus fermented material feeder of one.Meet China's edible mushroom Administration ﹠ Mechanical Development trend; meet the scale that realizes edible mushroom, intellectuality, intensive, standardization, anniversary production; being the industrialization mode of production of tool modern agriculture feature, is also the sign that the present modern agricultural has distinct economic.Realized adjusting the feeding amount and measuring according to material and take into account the earthing operation when seeding quantity is adjusted in how many frequency conversions according to territorial environment, replaced manually with machinery, to reducing the edible mushroom cost, improved the Edible Fungi Quality and yield, improved the economic benefit of enterprise.
Description of drawings
Accompanying drawing 1 is structural representation of the present invention.
Wherein: 1, chassis 2, operation horizontal stand 3, operation panel 4, movable pulley 5, carry motor 6, conveyer belt 7, cylinder 8, lifting column 9, guide wheel 10, lifting motor 11, steel wire rope 12, eccentric motor 13, striker plate 14, material feeding crawler belt 15, limit material roller 16, limit material motor 17, limit hopper 18, sowing motor 19, sowing roller 20, sowing bucket 21, stirring motor 22, shaft 23, compacting motor 24, compression roll
Embodiment
The invention will be further described below in conjunction with accompanying drawing.
Two spore mushroom fermentation material feeders are comprised of chassis 1, operation horizontal stand 2, operation panel 3, transport portion, material casting part, limit material part, sowing part, mixing part, compaction part, lifting part, movable pulley 4.Wherein, chassis 1 is the supporting body of all parts, and the bottom on chassis 1 is equipped with movable pulley 4; Operation horizontal stand 2 is located on chassis 1; Operation panel 3 is fixed on a side of operation horizontal stand 2, and operation panel 3 adopts Siemens PLC C control system, is used for controlling all electric motor startings and adjustment; Transport portion is arranged on operation horizontal stand 2, comprises carrying motor 5, conveyer belt 6, cylinder 7.Cylinder 7 levels are arranged on the two ends of operation horizontal stand 2, and conveyer belt 6 is attached on cylinder, carry motor 5 drive cycloidal pin reductors, reductor to drive cylinder 7 by sprocket wheel and rotate, and the surface of conveyer belt 6 becomes the job platform of machine naturally.Lifting unit divides and comprises lifting column 8, guide wheel 9, lifting motor 10 and steel wire roller 11.Lifting column 8 has four, vertically be arranged on four jiaos of chassis 1, lifting column 8 inside are " C " shape groove, guide wheel 9 is arranged in " C " shape groove of lifting column 8 inside, the pitch face lifting speed reduction motor drives 2 liftings of operation horizontal stand by steel wire 11, guide wheel 9, take conveniently as the feeding of multi-layer planting frame.Material casting partly is located at the head of feeder, is positioned at the top of conveyer belt 6, and the outside is sent here and edible fungus fermented material for accepting; In the material casting part, limited material part, sowing part, mixing part, compaction part are installed successively backward, form that a complete production line is completed successively the thickness of material feeding, restricted fermentation material, sowed the mixing of bacterial classification, bacterial classification and fermentation material, the compacting forming process of compound, whole process is completed successively by conveyer belt 6 transmission.The stainless steel backplate is adopted in operation horizontal stand both sides.Feeder is controlled conveyer belt speed, limit material height and jacking system with hand push button.Material casting partly comprises eccentric motor 12, striker plate 13, material feeding crawler belt 14.On the cylinder that material feeding crawler belt 14 adheres to, striker plate 13 is arranged on a side of material feeding crawler belt 14, and eccentric motor 12 drives escapement and swings, and the fermentation material of outside input is thrown to material feeding crawler belt 14, and material feeding crawler belt 14 travels forward fermentation material is transported on conveyer belt 6.Limit material part is comprised of limit material roller 15, limit material motor 16, limit hopper 17.Limit material motor 16 chains connect limit material roller 15, limit material roller 15 initiatively limits material roller and a passive limit material roller to form by one, be arranged in limit hopper 17, initiatively limit material roller and passive limit material roller both sides respectively to adhere to a chain, two chain intermediate lateral are fixed a plurality of limit material scraper plates.The sowing part is comprised of sowing motor 18, sowing roller 19 and the sowing bucket 20 of Frequency Converter Control.The rotating speed of Frequency Converter Control sowing motor 18, sowing roller 19 is arranged in sowing bucket 20, broadcasts section's motor 18 and connects sowing roller 19 by chain; Sowing motor 18 drives sowing roller 19 bacterial classification in sowing bucket is sowed in fermentation material equably.The mixing part is comprised of stirring motor 21 and shaft 22.Stirring motor 21 mixes bacterial classification and fermentation material by chain-driving shaft 22.Compaction part is made of adjustable speed compacting motor 23, compression roll 24.Compacting motor 23 is after reductor slows down, and by chain-driving compression roll 24, compression roll 24 has three, also connects by chain each other.
Claims (6)
1. two spore mushroom fermentation material feeders, be comprised of chassis (1), operation horizontal stand (2), operation panel (3), transport portion, material casting part, limit material part, sowing part, mixing part, compaction part, lifting part, movable pulley (4); It is characterized in that, chassis (1) is the supporting body of all parts, and the bottom of chassis (1) is equipped with movable pulley (4); Operation horizontal stand (2) is located on chassis (1); Operation panel (3) is fixed on a side of operation horizontal stand (2), and operation panel (3) adopts Siemens PLC C control system; Transport portion is arranged on operation horizontal stand (2), comprise and carry motor (5), conveyer belt (6), cylinder (7), cylinder (7) level is arranged on the two ends of operation horizontal stand (2), conveyer belt (6) is attached on cylinder, carries motor (5) to drive cylinder (7) and rotate by reductor, sprocket wheel; Lifting unit divides and comprises lifting column (8), guide wheel (9), lifting motor (10) and steel wire roller (11), lifting column (8) has four, vertically be arranged on four jiaos of chassis (1), lifting column (8) inside is " C " shape groove, guide wheel (9) is arranged in " C " shape groove of lifting column inside (8), and pitch face lifting motor (10) drives operation horizontal stand (2) lifting by steel wire (11), guide wheel (9); Material casting partly is located at the head of feeder, is positioned at the top of conveyer belt (6); In the material casting part, limited material part, sowing part, mixing part, compaction part are installed successively backward; The stainless steel backplate is adopted in operation horizontal stand (2) both sides.
2. according to claim 1 pair of spore mushroom fermentation material feeder, it is characterized in that, material casting partly comprises eccentric motor (12), striker plate (13), material feeding crawler belt (14), eccentric motor (12) drives escapement and swings, on the cylinder that material feeding crawler belt (14) adheres to, striker plate (13) is arranged on a side of material feeding crawler belt (14).
3. according to claim 1 pair of spore mushroom fermentation material feeder, it is characterized in that, limit material part is comprised of limit material roller (15), limit material motor (16), limit hopper (17), limit material motor (16) connects limit material roller (15) by chain, limit material roller (15) initiatively limits material roller and a passive limit material roller to form by one, be arranged in limit hopper (17), initiatively limit material roller and passive limit material roller both sides respectively to adhere to a chain, two chain intermediate lateral are fixed a plurality of limit material scraper plates.
4. according to claim 1 pair of spore mushroom fermentation material feeder, it is characterized in that, the sowing part is comprised of sowing motor (18), sowing roller (19) and the sowing bucket (20) of Frequency Converter Control, Frequency Converter Control is broadcast the rotating speed of section's motor (18), sowing roller (19) is arranged on to be broadcast in tadpole (20), and sowing motor (18) connects sowing roller (19) by chain.
5. according to claim 1 pair of spore mushroom fermentation material feeder, is characterized in that, the mixing part is comprised of stirring motor (21) and shaft (22), and stirring motor (21) rotates by chain-driving shaft (22).
6. according to claim 1 pair of spore mushroom fermentation material feeder, it is characterized in that, compaction part is made of adjustable speed compacting motor (23), compression roll (24), compacting motor (23) is after reductor slows down, by chain-driving compression roll (24), compression roll (24) has three, also connects by chain each other.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310321135.3A CN103380701B (en) | 2013-07-21 | 2013-07-21 | White mushroom fermentation material feeder |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310321135.3A CN103380701B (en) | 2013-07-21 | 2013-07-21 | White mushroom fermentation material feeder |
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| Publication Number | Publication Date |
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| CN103380701A true CN103380701A (en) | 2013-11-06 |
| CN103380701B CN103380701B (en) | 2016-01-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310321135.3A Active CN103380701B (en) | 2013-07-21 | 2013-07-21 | White mushroom fermentation material feeder |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103548574A (en) * | 2013-11-07 | 2014-02-05 | 浙江宏业新能源有限公司 | Mushroom bed feeder |
| CN106212052A (en) * | 2016-08-27 | 2016-12-14 | 洛阳泽智传动机械有限公司 | A kind of using method of edible fungus industrial planting unit |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2777946Y (en) * | 2005-03-21 | 2006-05-10 | 程名贵 | Raw material batching, stirring and bagging machine for edible mushroom cultivation |
| CN202085516U (en) * | 2011-05-17 | 2011-12-28 | 华中农业大学 | Automatic spawn inoculation machine for bag-cultivation edible fungi branch |
| CN202738492U (en) * | 2012-06-26 | 2013-02-20 | 上海雪榕生物科技股份有限公司 | Agaricus bisporus inoculating and charging integrated system |
| CN103190286A (en) * | 2013-03-28 | 2013-07-10 | 何寒 | Pure long straw bagging machine for edible fungus cultivation |
| CN203597126U (en) * | 2013-07-21 | 2014-05-21 | 临清市丰禾日利农业科技发展有限公司 | Agaricus bisporus ferment material feeding machine |
-
2013
- 2013-07-21 CN CN201310321135.3A patent/CN103380701B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2777946Y (en) * | 2005-03-21 | 2006-05-10 | 程名贵 | Raw material batching, stirring and bagging machine for edible mushroom cultivation |
| CN202085516U (en) * | 2011-05-17 | 2011-12-28 | 华中农业大学 | Automatic spawn inoculation machine for bag-cultivation edible fungi branch |
| CN202738492U (en) * | 2012-06-26 | 2013-02-20 | 上海雪榕生物科技股份有限公司 | Agaricus bisporus inoculating and charging integrated system |
| CN103190286A (en) * | 2013-03-28 | 2013-07-10 | 何寒 | Pure long straw bagging machine for edible fungus cultivation |
| CN203597126U (en) * | 2013-07-21 | 2014-05-21 | 临清市丰禾日利农业科技发展有限公司 | Agaricus bisporus ferment material feeding machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103548574A (en) * | 2013-11-07 | 2014-02-05 | 浙江宏业新能源有限公司 | Mushroom bed feeder |
| CN106212052A (en) * | 2016-08-27 | 2016-12-14 | 洛阳泽智传动机械有限公司 | A kind of using method of edible fungus industrial planting unit |
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| Publication number | Publication date |
|---|---|
| CN103380701B (en) | 2016-01-13 |
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