CN103363847B - A kind of firecracker automatic safe production system - Google Patents

A kind of firecracker automatic safe production system Download PDF

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Publication number
CN103363847B
CN103363847B CN201310346802.3A CN201310346802A CN103363847B CN 103363847 B CN103363847 B CN 103363847B CN 201310346802 A CN201310346802 A CN 201310346802A CN 103363847 B CN103363847 B CN 103363847B
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unit
shaped
prescription
production line
production system
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CN201310346802.3A
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CN103363847A (en
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黄勇光
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Abstract

The invention discloses the firecracker automatic safe production system that this System's composition a kind of is simple, safe and reliable to operation.Comprise the input and output of a cake, make up a prescription, mix medicine powder charge and the tight mouth of gun barrel thereof, described input and output, make up a prescription, mixed medicine powder charge and the tight mouth of gun barrel thereof complete respectively on a production line taken the shape of the letter U, this U-shaped production line comprises one ringwise or the conveying device of U-shaped, corresponding to this conveying device take the shape of the letter U shape distribution some technique units, each technique unit is made up of semi-enclosed respectively slider, space in the U-shaped that the Power Drive Unit of described conveying device, U-shaped production line and electric equipment are all arranged at U-shaped production line.

Description

A kind of firecracker automatic safe production system
Technical field
The present invention relates to a kind of firecrackers production and processing.Particularly relate to a kind of firecracker automatic safe production system.
Background technology
In fireworks production technology, firecrackers production and processing is the extremely strong industry of a kind of security, carries, each production and processing technology link is until the overall process such as transport of finished product also exists the different safety problem of degree from start to finish from the making of its raw material.Particularly under most of technique all adopts manual production situation, the probability that its safety problem occurs is very high, in order to change this situation, now, as long as relate to the production technology of gunpowder material, as its conveying from cake cylinder of charge process of paper web, the blanking of medicine is uniformly mixed and spice fitted tube is undertaken by machine automatization substantially, can ensure safety in production to a greater extent like this, can avoid largely especially serious personnel casualty accidents occurs, if but mechanical automation production fireworks and firecracker safety measure is not in place, if the frame for movement of automatic production device and integral layout unreasonable, not science, its safety equally easily goes wrong on the one hand, even more serious even, if on the other hand automatically control accuracy and automation with degree not, not only the potential safety hazard of fireworks and firecracker production will be increased, but also will raw material be wasted, affect the quality that product produced by fireworks.
Summary of the invention
The object of the invention is the deficiency existed for prior art, a kind of firecracker automatic safe production system is provided.This System's composition is simple, integral layout reasonable, safe and reliable to operation.
The technical scheme of firecracker automatic safe production system of the present invention comprises the input and output of a cake, make up a prescription, mixed medicine powder charge and the tight mouth of gun barrel thereof, described input and output, make up a prescription, mixed medicine powder charge and the tight mouth of gun barrel thereof complete ringwise or on the production line of U-shaped respectively at one, this annular or U-shaped production line comprise one ringwise or the conveying device of U-shaped, corresponding to some technique units that this conveying device is an annular or U-shape distribution, each corresponding described technique unit is made up of semi-enclosed respectively slider, described conveying device, the Power Drive Unit of whole production equipments of annular or U-shaped production line and electric equipment and corresponding electrical control cabinet thereof are all arranged at space in the annular of described annular or U-shaped production line or U-shaped.
Described technique unit comprises a cake input block, the unit that makes up a prescription, mixed medicine charge unit, the tight mouth unit of gun barrel and cylinder cake output unit, and described mixed medicine charge unit is provided with corresponding angle isolated location to making up a prescription between unit and gun barrel tight mouth unit respectively.
Described technique unit also comprises the whipping cleaning unit being located at described mixed medicine charge unit outlet side.
Described cylinder cake input block and make up a prescription between unit and be provided with an isolation by distance unit.
The described unit that makes up a prescription is provided with graduation two spice bucket, and described mixed medicine charge unit is provided with automatic spice limitation conveying device and powder charge automaton.
In the annular of described annular or U-shaped production line or U-shaped, space is provided with water supercharging device, and each described technique unit is respectively equipped with pyrotechnics inductor and corresponding Water spray device.
Described automatic spice limitation conveying device comprises the material-level detecting device corresponding to conveyer belt, described material-level detecting device comprise be located between described conveyer belt to conveyer belt feeding mouth, corresponding to the corresponding spice on conveyer belt sampling storehouse and detect valve, a position test rod is movably equipped with corresponding to described detection valve, be provided with a position sensor corresponding to described position test rod, described position sensor is connected to corresponding controller by corresponding holding wire.
The limit, lower end of described detection valve or sampling storehouse and detection valve corresponds to the spice thickness on conveyer belt, and described detection valve forms the side coaming plate in sampling storehouse.
Its one end of test rod, described position contacts at detects the outside left of valve, and the other end corresponds to described position sensor by being located at pilot hole on sampling storehouse and the hoist cable be connected between position test rod and corresponding frame is movably connected in corresponding frame.
Firecracker automatic safe production system of the present invention forms simple, integral layout science, rationally, simply, by the production line of U-shaped formula or loop type, and the directionality isolation method of turning formula makes each production unit, and not only just mutual independence is strong, what is more important can realize directionality isolation, the safety occurred by a certain unit is impacted along a secure side to guiding, be unlikely to have influence on other technique units formation directionality associated therewith to dissolve, the power of whole production technology device of the present invention simultaneously, power equipment and drive unit and technique unit isolated, thorough eliminating unsafe factor, stop potential safety hazard.
Accompanying drawing explanation
Fig. 1 is firecracker automatic safe production system one example structure schematic diagram of the present invention.The automatic spice limitation conveying device one example structure schematic diagram of Fig. 2 firecracker automatic safe production system of the present invention.
Detailed description of the invention
In order to technical scheme of the present invention can be understood further, by reference to the accompanying drawings the present invention is described next by following examples.
As shown in Figure 1, in the present embodiment, its production technology automatic assembly line is a U-shaped, U-shaped production line 20 comprises by one the conveying device that the conveyer belt 1 that takes the shape of the letter U and corresponding drive unit thereof form, and by divider wall every (slider) 19 from is formed, mutually arrange the cylinder cake input block 2a taken the shape of the letter U, the unit 4 that makes up a prescription, powder charge mix the technique unit such as prescription unit 6, whipping cleaning unit 7, the tight mouth unit 9 of gun barrel and cylinder cake output unit 2b and form, wherein cylinder cake input block 2a and the unit 3 that makes up a prescription, and gun barrel tight mouth unit 9 is arranged on the relative dual-side of the U-shaped of U-shaped production line 20 with cylinder cake output unit 2b respectively, mixing medicine charge unit 6 and getting rid of pendulum-type cleaning unit is located on the U-shaped base of U-shaped production line 20, make up a prescription between unit 4 and mixed medicine charge unit 6, and be respectively equipped with by the angie type isolated location 5 and 8 be positioned on two turnings of U-shaped production line 20 between whipping cleaning unit 7 and the tight mouth unit 9 of gun barrel, to be made up a prescription respectively unit 4 and mixed medicine charge unit 6 by angie type isolated location 5 and 8, and the tight mouth unit 9 of gun barrel clears up with whipping the isolation that unit 7 forms 90 degree of directions mutually, when any unit has an accident, its burning things which may cause a fire disaster or shock wave will be guided along a secure side to dissolving by corresponding angie type isolated location, avoid forming impact to other adjacent cells.
Make up a prescription the screening configuration hopper 11 being provided with the two kinds of spices be positioned on U-shaped conveyer belt 1 in unit 4, the mixed medicine means for loading 12 be located in mixed medicine charge unit 6 comprises and lays respectively at automatic spice limitation conveying device 17 on U-shaped conveyer belt 1 and gun barrel powder charge automaton 18, be provided with to be positioned in whipping cleaning unit 7 and U-shaped conveyer belt 1 gets rid of pendulum-type cleaning plant 13, in gun barrel tight mouth unit 9, be provided with the tight mouth machine 14 be positioned on U-shaped conveyer belt 1; U-shaped conveyer belt 1, screening configuration hopper 11, the Power Drive Unit 10 mixing medicine means for loading 12, get rid of pendulum-type cleaning plant 13, the tight mouth machine 14 of gun barrel etc., and the corresponding all U-shaped wall that electrical control equipment is passed through in divider wall 19 by corresponding shaft coupling or control stick is arranged in the U-shaped wall enclosure body inner space 21 of U-shaped production line 20, firecracker automatic safe production system electrical control cabinet 15 is arranged in U-shaped wall enclosure body inner space 21; The water supercharging device 16 that holding wire is connected to corresponding controller is also provided with in U-shaped wall enclosure body inner space 21, the output of water supercharging device 16 connects to the Water spray device be located in each corresponding technique unit respectively, also be provided with the Smoke Sensor be connected with corresponding controller signals in each corresponding technique unit, control water supercharging device 16 when Smoke Sensor experiences pyrotechnics by controller and carry out timely fire-fighting fire extinguishing to each Water spray device water supply.
As shown in Figure 2, automatic spice limitation conveying device 17 of the present invention comprises a sampling storehouse 32, detect valve 33 and position test rod 34 etc., sampling storehouse 32 spice corresponded on conveyer belt 1a is fixed in corresponding frame 38, the side in sampling storehouse 2 is provided with a rotatable or swing type and is connected to detection valve 33 in sampling storehouse 32 or frame 38, the side coaming plate sampling storehouse 32 is formed by detecting valve 33, position test rod 34 end thereof contacts formula is connected to the wall in the outer part detecting valve 33, position test rod 34 can be movably connected in frame 38 by swing type by being located at frame 38 and the hoist cable 35 sampled on storehouse 32 and corresponding pilot hole 36 respectively along its length, the other end corresponding to position test rod 34 is provided with position sensor 37, position sensor 37 by holding wire with corresponding controller or/and display is connected.
Sampling storehouse 32 and/or detection valve 33 are suspended on conveyer belt 1a, detect the thickness that valve 33 base (free movable end) unsettled height is equivalent to the spice that conveyer belt 1 is carried above, sampling storehouse corresponds to the spice input port (input bucket) 39 of conveyer belt 1a, the spice that upper workshop section comes directly enters conveyer belt 1a by sampling storehouse 32 from input bucket 39, when the spice amount inputted is greater than normal amount, spice height in sampling storehouse 32 is higher than detecting the gap of valve 33 with conveyer belt 1a, this the raised area of spice incites somebody to action pinch detection valve 33 laterally, detection valve 33 is laterally rotated (swing), and promote position test rod 34 and make its other end close to position sensor 37, the distance signal changed with position test rod 34 this detected by position sensor 37 again converts a signal of telecommunication to and is transported to corresponding controller or display, controller carries out controlling and/or showing, finally by the input quantity of controller control inputs bucket 39, and then reach the object of limitation conveying, when input quantity reaches normal amount, detected activity 33 resets, thus position test rods 34 etc. also return to normal position.Spice limitation conveying device is not only simple and reasonable for structure, easy to implement automatically for this, and it is few to relate to electric component, run and not only do not lean on but also safety, the control accuracy of mass transport amount is high, decrease the circulation and stress workload of medicine, relatively reduce the energy resource consumption when waste of raw material, recovery, relatively improve production efficiency, reduce production cost.

Claims (8)

1. a firecracker automatic safe production system, comprise a cake input block, make up a prescription unit, powder charge mixes prescription unit, the tight mouth unit of gun barrel and cylinder cake output unit, it is characterized in that described cylinder cake input block, make up a prescription unit, powder charge mixes prescription unit, the tight mouth unit of gun barrel and cylinder cake output unit are arranged at one ringwise or on the production line of U-shaped respectively, this annular or U-shaped production line comprise one ringwise or the conveying device of U-shaped, corresponding to some technique units that this conveying device is an annular or U-shape distribution, each corresponding described technique unit is made up of semi-enclosed respectively slider, described conveying device, the Power Drive Unit of whole production equipments of annular or U-shaped production line and electric equipment and corresponding electrical control cabinet thereof are all arranged at space in the annular of described annular or U-shaped production line or U-shaped, describedly make up a prescription between unit and mixed medicine charge unit, and be respectively equipped with by the angie type isolated location be positioned on two turnings of U-shaped production line between whipping cleaning unit and the tight mouth unit of gun barrel.
2. firecracker automatic safe production system according to claim 1, is characterized in that described technique unit also comprises the whipping cleaning unit being located at described mixed medicine charge unit outlet side.
3. firecracker automatic safe production system according to claim 1, is characterized in that described cylinder cake input block and makes up a prescription between unit being provided with an isolation by distance unit.
4. firecracker automatic safe production system according to claim 1, the unit that makes up a prescription described in it is characterized in that is provided with graduation two spice bucket, and described mixed medicine charge unit is provided with automatic spice limitation conveying device and powder charge automaton.
5. firecracker automatic safe production system according to claim 1, it is characterized in that in the annular of described annular or U-shaped production line or U-shaped, space is provided with water supercharging device, each described technique unit is respectively equipped with pyrotechnics inductor and corresponding Water spray device.
6. firecracker automatic safe production system according to claim 4, it is characterized in that described automatic spice limitation conveying device comprises the material-level detecting device corresponding to conveyer belt, described material-level detecting device comprise be located between described conveyer belt to conveyer belt feeding mouth, corresponding to the corresponding spice on conveyer belt sampling storehouse and detect valve, a position test rod is movably equipped with corresponding to described detection valve, be provided with a position sensor corresponding to described position test rod, described position sensor is connected to corresponding controller by corresponding holding wire.
7. firecracker automatic safe production system according to claim 6, the limit, lower end that it is characterized in that described detection valve or sampling storehouse and detect valve corresponds to the spice thickness on conveyer belt, and described detection valve forms the side coaming plate in sampling storehouse.
8. firecracker automatic safe production system according to claim 6, it is characterized in that its one end of test rod, described position contacts at and detect the outside left of valve, the other end corresponds to described position sensor by being located at pilot hole on sampling storehouse and the hoist cable be connected between position test rod and corresponding frame is movably connected in corresponding frame.
CN201310346802.3A 2013-08-10 2013-08-10 A kind of firecracker automatic safe production system Expired - Fee Related CN103363847B (en)

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CN104864779B (en) * 2015-05-25 2016-05-11 深圳市创烨科技有限公司 Safe environment protection type firecrackers automatic assembly production line
CN106686894B (en) * 2016-11-04 2019-07-09 厦门利德宝电子科技股份有限公司 The method and system promoted suitable for circuit board etching processing high efficiency intelligence
CN106679510B (en) * 2016-11-24 2018-01-30 湖南智蚁机器人有限公司 A kind of fireworks inner tank automatic producing device
CN108180790B (en) * 2018-02-09 2023-11-10 醴陵红天智能机械厂 Filler device for firework production in unmanned workshop
CN110186333A (en) * 2019-06-03 2019-08-30 杨文和 A kind of production method of fireworks and firecrackers and a kind of production line of fireworks and firecrackers
CN110887415A (en) * 2019-12-20 2020-03-17 沈阳熠辉自动化技术有限公司 Safety environment-friendly firecracker automatic production line

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Publication number Priority date Publication date Assignee Title
CN1058093A (en) * 1991-07-09 1992-01-22 张惠明 Firework and manufacture method and equipment
CN201187976Y (en) * 2007-08-22 2009-01-28 吕玉璞 Equipment for producing firework and petard
CN101819008B (en) * 2009-11-23 2012-11-28 林红斌 Method for automatically assembling and producing fireworks
CN202255116U (en) * 2011-08-09 2012-05-30 醴陵市天安机械科技有限公司 Safe and intelligent firecracker charging machine
CN202339152U (en) * 2011-11-23 2012-07-18 廖德祥 Medicine feeding and conveying mechanism of firecracker charging machine
CN202522146U (en) * 2012-04-11 2012-11-07 毛成兵 Production line for automatically filling powder in firework inner cylinder
CN202676043U (en) * 2012-08-01 2013-01-16 毛成兵 Paper-cylinder-cake automatic steering mechanism
CN202938710U (en) * 2012-11-07 2013-05-15 许一鸣 Blasting agent mixing and uniformly delivering mechanism for firecracker automatic production unit
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