CN103350123B - Automatic feeding and extrusion forming machine - Google Patents
Automatic feeding and extrusion forming machine Download PDFInfo
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- CN103350123B CN103350123B CN201310296761.1A CN201310296761A CN103350123B CN 103350123 B CN103350123 B CN 103350123B CN 201310296761 A CN201310296761 A CN 201310296761A CN 103350123 B CN103350123 B CN 103350123B
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Abstract
The invention discloses an automatic feeding and extrusion forming machine. The automatic feeding and extrusion forming machine is characterized by comprising a charging box, an automatic feeding mechanism, an extrusion forming mechanism and a control system, wherein the automatic feeding mechanism and the extrusion forming mechanism are connected with the control system respectively; the automatic feeding mechanism is arranged between the charging box and the extrusion forming machine and comprises a feeding bracket, a guide rail arranged on the feeding bracket, a sliding seat mounted on the guide rail, a power device for driving the sliding seat to move along the guide rail, a loading mechanical arm and an unloading mechanical arm; the extrusion forming mechanism comprises a forming bracket, an upper pressure cylinder, an upper die, a lower die, an extrusion die and a forming pressure cylinder; the upper pressure cylinder is connected with the upper die; the lower die is arranged on the forming bracket; the extrusion die consists of a left die, a right die and guide rails corresponding to the left die and the right die; the left die and the right die are arranged on the two sides of the lower die respectively and are driven by the forming pressure cylinder to slide along the guide rails. The automatic feeding and extrusion forming machine is simple in structure, convenient to control and high in production efficiency.
Description
Technical field
The present invention relates to single lead screw ex truding briquetting machine technical field, relate to a kind of single lead screw ex truding briquetting machine in the processing of section bar more specifically.
Background technology
Traditional single lead screw ex truding briquetting machine utilizes taper die and the screw rod that rotates in cylinder produces the forming machine of extruding, shear action.In the production and processing of alloy profile, as the alloy step stool in stair product, as shown in Figure 1, in order to adapt to the requirement of installing, at the two ends of rod member, bulge loop must be set respectively, in production technology in the past, adopt alloy profile to be difficult to realize this structure.Because this structure is generally the realization by casting technique, and alloy profile adopts extruder extruded, in extruded process, the bulge loop vertical with its main shaft cannot be suppressed on the surface of alloy profile rod member, for this reason, special equipment must be equipped with, it is shaping that alloy profile bar carries out secondary extrusion, bulge loop could be gone out in straight alloy profile Surface Machining, but at present, in prior art, not have this equipment.
Summary of the invention
A kind of structure that object of the present invention is exactly deficiency in order to solve prior art and provides is simple, and easy to operate, production efficiency is high, the self-feeding single lead screw ex truding briquetting machine of stable performance.
The present invention adopts following technical solution to realize above-mentioned purpose: a kind of self-feeding single lead screw ex truding briquetting machine, it is characterized in that, it comprises charging box, automatic feed mechanism, extrusion body and control system, automatic feed mechanism is connected with control system respectively with extrusion body, controls feeding and extrusion process by control system is unified; Described automatic feed mechanism is arranged between charging box and extrusion body, comprise guide rail that stock support, stock support are arranged and be installed on slip base on guide rail, drive slip base along the power set of guide rail movement, and feeding manipulator and blanking mechanical hand, the discharging opening of charging box is outside equipped with the material folding position corresponding with feeding manipulator; The briquetting pressure cylinder that extrusion body comprises shaped support, upper pressure cylinder, mold, the bed die corresponding with mold, extrusion die and is connected with extrusion die, upper pressure cylinder is connected with mold, bed die is arranged in shaped support, extrusion die is made up of left and right mould and the guide rail corresponding with left and right mould, left and right mould is divided into the both sides of bed die, and drives it along slide by briquetting pressure cylinder.
Further illustrating as such scheme, described charging box is connected with the lifting support driving its lifting, the slanted channel be parallel to each other of some row's arrangement section bars is disposed with from top to bottom in charging box, the sidepiece of charging box arranges the unlimited position of filling section bar, the lower end of slanted channel is provided with discharging opening, discharging opening be outside equipped with baffle plate, this baffle plate is provided with the hole slot corresponding with discharging opening, by the hole slot of baffle plate and being communicated with or dislocation of discharging opening, realize the folding of discharging opening.
Described lifting support is formed by being elevated stepper motor, the bearing of fixing lifting stepper motor and the lifting platform be movably arranged on bearing, charging box is arranged on lifting platform, the bottom of lifting platform is provided with at least three guide posts, abutment surface is provided with the pilot hole corresponding with described guide post, the piston rod of cylinder is connected with lifting platform through bearing, lifting stepper motor is connected with control system, is controlled the action of lifting stepper motor, thus realize the vertical lift of lifting platform by control system.
Feeding distribution mechanism is connected with between described shaped support and the discharging opening of charging box, this feeding distribution mechanism comprises inclined feeding platform, material folding position is arranged on the end of inclined feeding platform, for the hook shape extension of opening upwards be connected with inclined feeding platform, material folding position is provided with the sensor be connected with control system, when sensor sensing is to material, drive feeding manipulator feeding by control system, and it is extruded to send into extrusion body.
Two groups or more the belt wheel transmission mechanism be parallel to each other that the power set of described automatic feed mechanism comprise feeding stepper motor, driven by feeding stepper motor, belt wheel transmission mechanism is made up of driving wheel, driven pulley and the driving-belt be connected between driven wheel, driving wheel and driven pulley are fixed on stock support by rotating shaft, guide rail is arranged between driving wheel and driven pulley, slip base is connected with driving-belt, drive driving-belt by feeding stepper motor, thus drive slip base to reciprocate along guide rail.
The stock support of described automatic feed mechanism is suspended in the top of extrusion body, and feeding manipulator and blanking mechanical hand are separately positioned on the both sides of stock support.
Described feeding manipulator comprises material taking claw and drives the pressure cylinder one of material taking on material taking claw, material taking claw comprises the bearing one being provided with guide post one and two holders being movably arranged on the mutual correspondence on guide post one, by regulating the distance between two holders, to realize material folding and blowing operation; Described blanking mechanical hand comprises supporting hook and drives the pressure cylinder two of material taking on supporting hook, supporting hook comprises the bearing two being provided with guide post two and the two retainer parts being movably arranged on the mutual correspondence on guide post two, retainer part is the gripper shoe of L-type, the upper surface of the horizontal part of gripper shoe is provided with recess, when picking and placeing section bar, the design of recess can prevent section bar landing from retainer part.
The adjustable range of the distance between described two holders is 500-650mm.
The adjustable range of the distance between described two holders is 350-500mm.
The beneficial effect that the present invention adopts above-mentioned technical solution to reach is:
1, the present invention adopts the special extrusion formation equipment designed for alloy profile be made up of charging box, automatic feed mechanism, extrusion body and control system, bulge loop can be gone out in straight alloy profile Surface Machining, and whole process all has, and control system is unified to be controlled, without the need to artificial participation, production efficiency is high, and can avoid manually participating in the low problem of machining accuracy, reduce the labour intensity of workman, reduce cost.
2, in automatic feed mechanism of the present invention, by feeding manipulator and blanking mechanical hand this by same motor-driven support frame, because the horizontal range of feeding manipulator and blanking mechanical hand is fixed, moving integrally by support frame, can realize while feeding manipulator moves to material folding position feeding, blanking mechanical hand arrives extruded station and carries out feeding, feeding manipulator moves to extrusion forming station, blanking mechanical hand can arrive and unload material level, cycling like this, operating efficiency is very high, can reach 700-800Pcs/H.
3, charging box of the present invention is connected with the lifting support driving its lifting; and in charging box, set gradually the slanted channel be parallel to each other of some row's arrangement section bars from top to bottom; inclined feeding platform is connected at the discharging opening of charging box; the end of inclined feeding platform arranges material folding position; after a discharge all slips into inclined feeding platform; charging box is driven to move up and down by lifting support; switch the different slanted channels that material is housed; this design; can feed in any time of equipment; without the need to shutting down, greatly improve the efficiency of production.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is charging box structural representation of the present invention;
Fig. 3 is automatic feed mechanism structural representation of the present invention;
Fig. 4 is extrusion structure structural representation of the present invention;
Fig. 5 is operational flowchart of the present invention.
Description of reference numerals: 1, charging box 2, automatic feed mechanism 2-1, stock support 2-2, guide rail 2-3, slip base 2-4, power set 2-41, feeding stepper motor 2-42, belt wheel transmission mechanism 2-421, driving wheel 2-422, driven pulley 2-423, driving-belt 2-424, rotating shaft 2-5, feeding manipulator 2-51, material taking claw 2-511, guide post one 2-512, bearing one 2-513, 2-514, holder 2-52, pressure cylinder one 2-6, blanking mechanical hand 2-61, supporting hook 2-611, guide post two 2-612, bearing two 2-613, 2-614, retainer part 2-615, recess 2-62, pressure cylinder 23, extrusion body 3-1, shaped support 3-2, upper pressure cylinder 3-3, mold 3-4, bed die 3-5, extrusion die 3-51, left mould 3-52, right mould 3-53, guide rail 3-6, briquetting pressure cylinder 4, material folding position 5, lifting support 5-1, lifting stepper motor 5-2, bearing 5-3, lifting platform 5-4, guide post 6, slanted channel 7, open wide position 8, discharging opening 9, baffle plate 10, feeding distribution mechanism 10-1, inclined feeding platform
Detailed description of the invention
Below in conjunction with specific embodiment, technical scheme of the present invention is described in further detail.
As Figure 1-Figure 4, a kind of self-feeding single lead screw ex truding briquetting machine of the present invention, it comprises charging box 1, automatic feed mechanism 2, extrusion body 3 and control system, and automatic feed mechanism 2 is connected with control system respectively with extrusion body 3, controls feeding and extrusion process by control system is unified; Automatic feed mechanism 2 is arranged between charging box 1 and extrusion body 3, comprise the guide rail 2-2 of setting on stock support 2-1, stock support 2-1 and be installed on slip base 2-3, driving slip base 2-3 on the guide rail power set 2-4 along guide rail movement, and feeding manipulator 2-5 and blanking mechanical hand 2-6, the discharging opening of charging box 1 is outside equipped with the material folding position 4 corresponding with feeding manipulator; The briquetting pressure cylinder 3-6 that extrusion body 3 comprises shaped support 3-1, upper pressure cylinder 3-2, mold 3-3, the bed die 3-4 corresponding with mold 3-3, extrusion die 3-5 and is connected with extrusion die 3-5, upper pressure cylinder 3-2 is connected with mold 3-3, bed die 3-4 is arranged on shaped support 3-1, extrusion die 3-5 is made up of left and right mould 3-51,3-52 and the guide rail 3-53 corresponding with left and right mould, left and right mould 3-51,3-52 are divided into the both sides of bed die 3-4, and drive it to slide along guide rail 3-53 by briquetting pressure cylinder 3-6.
In the present embodiment, charging box 1 is connected with the lifting support 5 driving its lifting, the slanted channel 6 be parallel to each other of some row's arrangement section bars is disposed with from top to bottom in charging box 1, the sidepiece of charging box arranges the unlimited position 7 of filling section bar, the lower end of slanted channel is provided with discharging opening 8, discharging opening 8 be outside equipped with baffle plate 9, this baffle plate 9 is provided with the hole slot corresponding with discharging opening 8, by the hole slot of baffle plate and being communicated with or dislocation of discharging opening, realize the folding of discharging opening.Lifting support 5 is made up of lifting stepper motor 5-1, the bearing 5-2 fixing lifting stepper motor and the lifting platform 5-3 be movably arranged on bearing 5-2, charging box 1 is arranged on lifting platform 5-3, the bottom of lifting platform 5-3 is provided with at least three guide post 5-4, bearing 5-2 surface is provided with the pilot hole 5-5 corresponding with described guide post, the piston rod of cylinder is connected with lifting platform 5-3 through bearing 5-2, lifting stepper motor is connected with control system, controlled the action of lifting stepper motor by control system, thus realize the vertical lift of lifting platform.Feeding distribution mechanism 10 is connected with between the discharging opening of shaped support 3-1 and charging box 1, this feeding distribution mechanism comprises inclined feeding platform 10-1, material folding position 4 is arranged on the end of inclined feeding platform 10-1, for the hook shape extension of opening upwards be connected with inclined feeding platform, material folding position 4 is provided with the sensor be connected with control system, when sensor sensing is to material, drive feeding manipulator feeding by control system, and it is extruded to send into extrusion body.
The power set 2-4 of described automatic feed mechanism comprises feeding stepper motor 2-41, two groups or more the belt wheel transmission mechanism 2-42 be parallel to each other driven by feeding stepper motor, belt wheel transmission mechanism 2-42 is by driving wheel 2-421, driven pulley 4-422 and be connected to master, driving-belt 2-423 between driven pulley is formed, driving wheel 2-421 and driven pulley 2-422 is fixed on stock support 2-1 by rotating shaft 2-424, guide rail 2-2 is arranged between driving wheel 2-421 and driven pulley 2-422, slip base 2-3 is connected with driving-belt 2-423, driving-belt is driven by feeding stepper motor, thus drive slip base to reciprocate along guide rail 2-2.The stock support 2-1 of automatic feed mechanism is suspended in the top of extrusion body 3, and feeding manipulator 2-5 and blanking mechanical hand 2-6 is separately positioned on the both sides of stock support 2-1.Wherein, feeding manipulator 2-5 comprises material taking claw 2-51 and drives pressure cylinder one 2-52 of material taking on material taking claw, material taking claw 2-51 comprises bearing one 2-512 being provided with guide post one 2-511 and the two holder 2-513 being movably arranged on the mutual correspondence on guide post one 2-511, 2-514, by regulating the distance between two holders, to realize material folding and blowing operation, in the present embodiment, holder 2-513, the vertical component effect that 2-514 is provided with horizontal part and is bent downwards by horizontal part, baffle plate is had in the arranged outside of vertical component effect, when preventing clamping section, section bar is from the sidepiece landing of two holders, described blanking mechanical hand 2-6 comprises supporting hook 2-61 and drives pressure cylinder two 2-62 of material taking on supporting hook 2-61, supporting hook 2-61 comprises bearing two 2-612 being provided with guide post two 2-611 and two retainer part 2-613, the 2-614 being movably arranged on the mutual correspondence on guide post two 2-611, retainer part is the gripper shoe of L-type, the upper surface of the horizontal part of gripper shoe is provided with recess 2-615, when picking and placeing section bar, the design of recess can prevent section bar landing from retainer part.In order to adapt to production requirement, the present invention devises two profiles number, and the adjustable range of the distance between corresponding holder is 500-650mm and adjustable range is 350-500mm two kinds.
As shown in Figure 5, be below the operating process of self-feeding single lead screw ex truding briquetting machine, it comprises the steps:
A, manually in charging box, load section bar, once load 80-100 bar;
B, starting device, the sensor sensing on material folding position is to material, and the cradle of automatic feed mechanism moves to the top of material folding position, the descending material folding of feeding manipulator; Then, the stepper motor of automatic feed mechanism drives cradle to move forward, and section bar one is put into the bed die of extrusion body;
C, extruded, the stepper motor of automatic feed mechanism drives cradle to move backward, the descending clip-type material two of feeding manipulator, meanwhile, the section bar one after extruded takes out by blanking mechanical hand, when the stepper motor of automatic feed mechanism drives cradle to move forward, when section bar two is put into the bed die of extrusion body, section bar one is delivered to and is unloaded material level and carry out blanking by blanking mechanical hand, so circulates, can reach 700-800Pcs/H.
Above-described is only the preferred embodiment of the present invention, it should be pointed out that for the person of ordinary skill of the art, and without departing from the concept of the premise of the invention, can also make some distortion and improvement, these all belong to protection scope of the present invention.
Claims (10)
1. a self-feeding single lead screw ex truding briquetting machine, is characterized in that, it comprises charging box, automatic feed mechanism, extrusion body and control system, and automatic feed mechanism is connected with control system respectively with extrusion body;
Described automatic feed mechanism is arranged between charging box and extrusion body, comprise guide rail that stock support, stock support are arranged and be installed on slip base on guide rail, drive slip base along the power set of guide rail movement, and feeding manipulator and blanking mechanical hand, the discharging opening of charging box is outside equipped with the material folding position corresponding with feeding manipulator;
The briquetting pressure cylinder that described extrusion body comprises shaped support, upper pressure cylinder, mold, the bed die corresponding with mold, extrusion die and is connected with extrusion die, upper pressure cylinder is connected with mold, bed die is arranged in shaped support, extrusion die is made up of left and right mould and the guide rail corresponding with left and right mould, left and right mould is divided into the both sides of bed die, and is driven along slide by briquetting pressure cylinder.
2. according to right and a kind of self-feeding single lead screw ex truding briquetting machine required described in 1, it is characterized in that, described charging box is connected with the lifting support driving its lifting, the slanted channel be parallel to each other of some row's arrangement section bars is disposed with from top to bottom in charging box, the sidepiece of charging box arranges the unlimited position of filling section bar, the lower end of slanted channel is provided with discharging opening, discharging opening be outside equipped with baffle plate, this baffle plate is provided with the hole slot corresponding with discharging opening.
3. according to right and a kind of self-feeding single lead screw ex truding briquetting machine required described in 2, it is characterized in that, described lifting support is formed by being elevated stepper motor, the bearing of fixing lifting stepper motor and the lifting platform be movably arranged on bearing, charging box is arranged on lifting platform, the bottom of lifting platform is provided with at least three guide posts, abutment surface is provided with the pilot hole corresponding with described guide post, and the piston rod of cylinder is connected with lifting platform through bearing, and lifting stepper motor is connected with control system.
4. according to right and a kind of self-feeding single lead screw ex truding briquetting machine required described in 1 or 2, it is characterized in that, feeding distribution mechanism is connected with between described shaped support and the discharging opening of charging box, this feeding distribution mechanism comprises inclined feeding platform, material folding position is arranged on the end of inclined feeding platform, is the hook shape extension of opening upwards be connected with inclined feeding platform.
5., according to right and a kind of self-feeding single lead screw ex truding briquetting machine required described in 4, it is characterized in that, described material folding position is provided with the sensor be connected with control system.
6. according to right and a kind of self-feeding single lead screw ex truding briquetting machine required described in 1, it is characterized in that, two groups or more the belt wheel transmission mechanism be parallel to each other that the power set of described automatic feed mechanism comprise feeding stepper motor, driven by feeding stepper motor, belt wheel transmission mechanism is made up of driving wheel, driven pulley and the driving-belt be connected between driven wheel, driving wheel and driven pulley are fixed on stock support by rotating shaft, guide rail is arranged between driving wheel and driven pulley, and slip base is connected with driving-belt.
7., according to right and a kind of self-feeding single lead screw ex truding briquetting machine required described in 6, it is characterized in that, the stock support of described automatic feed mechanism is suspended in the top of extrusion body, and feeding manipulator and blanking mechanical hand are separately positioned on the both sides of stock support.
8. according to right and a kind of self-feeding single lead screw ex truding briquetting machine required described in 1 or 7, it is characterized in that, described feeding manipulator comprises material taking claw and drives the pressure cylinder one of material taking on material taking claw, material taking claw comprises the bearing one being provided with guide post one and two holders being movably arranged on the mutual correspondence on guide post one, and the distance between two holders is adjustable; Described blanking mechanical hand comprises supporting hook and drives the pressure cylinder two of material taking on supporting hook, supporting hook comprises the bearing two being provided with guide post two and the two retainer parts being movably arranged on the mutual correspondence on guide post two, retainer part is the gripper shoe of L-type, and the upper surface of the horizontal part of gripper shoe is provided with recess.
9., according to right and a kind of self-feeding single lead screw ex truding briquetting machine required described in 8, it is characterized in that, the adjustable range of the distance between described two holders is 500-650mm.
10., according to right and a kind of self-feeding single lead screw ex truding briquetting machine required described in 8, it is characterized in that, the adjustable range of the distance between described two holders is 350-500mm.
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| CN201310296761.1A CN103350123B (en) | 2013-07-15 | 2013-07-15 | Automatic feeding and extrusion forming machine |
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| CN201310296761.1A CN103350123B (en) | 2013-07-15 | 2013-07-15 | Automatic feeding and extrusion forming machine |
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| CN103350123A CN103350123A (en) | 2013-10-16 |
| CN103350123B true CN103350123B (en) | 2015-05-20 |
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| CN104148435B (en) * | 2014-07-14 | 2016-01-20 | 河北科技大学 | The extruded pay-off of a kind of reinforced bar jointing sleeve blank |
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| CN109013958B (en) * | 2018-07-17 | 2020-02-14 | 芜湖固高自动化技术有限公司 | Feed box for tubular part spinning equipment |
| CN109093019B (en) * | 2018-07-17 | 2020-02-14 | 芜湖固高自动化技术有限公司 | Tubular member lifting mechanism for spinning |
| CN109483935B (en) * | 2018-12-21 | 2023-12-05 | 东山欧凯金属塑料制品有限公司 | Material reducing machine |
| CN109692883A (en) * | 2019-01-18 | 2019-04-30 | 重庆市大通机械配件有限责任公司 | A kind of self-feeding compacting motorcycle initiating axis process units |
| CN111992592B (en) * | 2020-09-07 | 2024-08-09 | 凯维思(山东)智能制造科技有限公司 | Double-flow regulation and control compression forming equipment, system and method |
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| CN203370854U (en) * | 2013-07-15 | 2014-01-01 | 广东澳美高新科技有限公司 | Automatic feeding extrusion molding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07102391B2 (en) * | 1990-04-02 | 1995-11-08 | 宇部興産株式会社 | Extruding press billet feeder |
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| GB2328670A (en) * | 1997-08-29 | 1999-03-03 | Extrusion Press Services Uk Li | A billet transfer apparatus |
| CN201997589U (en) * | 2010-11-18 | 2011-10-05 | 黄文超 | A high-speed automatic punching machine |
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