CN103341939A - Hot press molding equipment for car carpet - Google Patents
Hot press molding equipment for car carpet Download PDFInfo
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- CN103341939A CN103341939A CN2013102806304A CN201310280630A CN103341939A CN 103341939 A CN103341939 A CN 103341939A CN 2013102806304 A CN2013102806304 A CN 2013102806304A CN 201310280630 A CN201310280630 A CN 201310280630A CN 103341939 A CN103341939 A CN 103341939A
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Abstract
The invention discloses hot press molding equipment for a car carpet, relating to the technical field of manufacture of car trim. The hot press molding equipment comprises a press machine and an oven, wherein a rack of the press machine is provided with a lifting balancing stand, the lifting balancing stand is hinged with a frame slide rail, the frame slide rail is provided with two parallel guide rails, the lifting balancing stand is provided with a support piece for supporting the frame slide rail, a chain wheel group is arranged at the top of the rack and is meshed and connected with a chain, one end of the chain is connected with the frame slide rail, the other end of the chain strides the chain wheel group so as to be connected with a suspended balancing weight, and a limiting block is fixed at one end, close to the oven, of the guide rail and stretches into a vertical limiting groove of a guide holder. Compared with prior art, the hot press molding equipment enables a feeding frame holding carpet blanks to tilt in a die assembly process, so that in production of special carpets, the carpets can be prevented from deforming due to excessive stretching, the use ratio of raw materials is improved, and the molding quality of the products can be effectively improved.
Description
Technical field
The present invention relates to car trim manufacturing technology field, especially a kind of production equipment of making car carpeting.
Background technology
At present, the manufacturing of car carpeting is normally softening with the carpet blank heating, more repressed moulding and operation such as cut out and obtain finished product.Existing a kind of hot-press forming device for the manufacture of car carpeting mainly comprises the lifting platform of getting the raw materials ready, forcing press, baking oven, feeding framework and framework slide rail, get the raw materials ready platform and baking oven of lifting is arranged at the two ends of forcing press respectively, the framework slide rail have two be arranged in parallel extend to the guide rail of baking oven through forcing press on one side from the lifting platform of getting the raw materials ready, forcing press comprises frame and the up and down balance system frame that vertically moves along frame, the framework slide rail is fixedly connected on this up and down balance system frame, the patrix that the top of frame is equipped with by hydraulic oil cylinder driving plays frame, the bottom of frame is equipped with the counterdie backing plate, and the upper die and lower die of mould are mounted on patrix respectively and play frame and counterdie backing plate; When being held on the feeding framework carpet in baking oven after the thermoplastic, the feeding framework is delivered in the forcing press by the chain device that is arranged on the framework slide rail, drive the up and down balance system frame and descend that softening carpet blank contacts with counterdie on the feeding framework, then drive patrix and play frame and press down with the counterdie matched moulds to finish the die mould to the carpet blank.Some needs the nearer more special carpet product in edge of press-through die or the liftoff blanket finished size of the forming part distance of positions to have following deficiency to the hot-press forming device of this structure in production: the one, and the concavo-convex position of mould or deep trouth, privileged sites do not obtain matched moulds fully, and there is defective in formed product; The 2nd, can cause product to be forced to stretch, cause damage of product, the waste raw material.
Summary of the invention
The purpose of this invention is to provide a kind of car carpeting hot-press forming device, this former can solve the incomplete and raw-material problem of waste of matched moulds that the existing hot-press forming device of producing car carpeting exists.
In order to address the above problem, the technical solution used in the present invention is: this car carpeting hot-press forming device comprises forcing press and is arranged at the other baking oven of described forcing press, described forcing press comprises frame and the up and down balance system frame that vertically moves along described frame, described up and down balance system frame is connected with the framework slide rail, described framework slide rail has two guide rails that be arranged in parallel, the top of described frame is equipped with the patrix that is driven by power cylinder and plays frame, the bottom of described frame is equipped with the counterdie backing plate, described framework slide rail and described up and down balance system frame are hinged, and described up and down balance system sets up and is equipped with the support member that supports described framework slide rail; The top of described frame is equipped with chain wheel set, described chain wheel set comprises the sprocket wheel that is the front and back setting along described guide rail bearing of trend, the described chain wheel set chain that has been connected with a joggle, one end of described chain is connected with described framework slide rail, and the other end strides across described chain wheel set and is connected with the balancing weight that is suspended state; End at the close described baking oven of described guide rail fixedly has limited block, and described limited block stretches in the spacing vertical slot of a guide holder.
In the technical scheme of above-mentioned car carpeting hot-press forming device, technical scheme can also be more specifically: described frame is provided with casing, and described balancing weight is suspended in the described casing.
Further, described sprocket wheel is double-stranded wheel, and described chain is double-stranded bar.
Further, described guide holder is fixedly arranged on the both sides of described baking oven.
Further, between described up and down balance system frame and described framework slide rail, be connected with the balancing spring of energy dismounting.
Owing to adopted technique scheme, the present invention compared with prior art has following beneficial effect:
1; framework slide rail and up and down balance system frame are hinged; the framework slide rail connects balancing weight by chain; in the process that the up and down balance system frame presses down; the framework slide rail is wing drop under the gravity effect of balancing weight; the feeding framework clamping carpet blank that is transported between the mould tilts thereupon; like this when production needs the nearer carpet product in the edge of press-through die or the liftoff blanket finished size of the forming part distance of positions; avoid product excessively to be stretched and cause distortion; improved raw-material utilization rate; and concavo-convex position or the deep trouth of mould; privileged sites are matched moulds fully, has effectively improved the Forming Quality of product.
2, balancing weight is arranged in the casing, can avoids in the course of work, balancing weight collides with parts generation on every side, improves its security performance.
3, double-stranded wheel and double-stranded bar are set, can improve the reliability of equipment.
4, guide holder is fixedly arranged on the both sides of baking oven, is convenient to the process and remould to baking oven, make equipment more succinct.
5, removable balancing spring is set, can makes the framework slide rail have inclined lift and traditional horizontal elevating function concurrently, to adapt to dissimilar carpet product moulding.
Description of drawings
Fig. 1 is the front view of this car carpeting hot-press forming device.
Fig. 2 is the right view of this car carpeting hot-press forming device.
Fig. 3 is the vertical view of this car carpeting hot-press forming device.
Fig. 4 view that to be up and down balance system frame decline process middle frame slide rail have a down dip in the gravity effect of balancing weight.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing embodiment:
Fig. 1 mainly comprises the lifting platform 1 of getting the raw materials ready to car carpeting hot-press forming device shown in Figure 3, forcing press, baking oven 5, feeding framework 7, framework slide rail 2, hydraulic mechanism, pneumatic mechanism and chain-drive mechanism, get the raw materials ready platform 1 and baking oven 5 of lifting is arranged at the relative both sides of forcing press respectively, the get the raw materials ready top of platform 1 of lifting has the backing plate 1-1 that is driven lifting by cylinder 1-2, framework slide rail 2 comprises the guide rail that two spaced and parallel arrange, this two guide rails branch is listed in the get the raw materials ready both sides of platform 1 and mould operating position of lifting, two guide rails extend to baking oven 5 through forcing press on one side from get the raw materials ready platform 1 of lifting, two guide rails are provided with the chain-drive mechanism that is driven by frame motor 2-5, and are mobile at guide rail in order to the feeding framework 7 that drive is positioned on the framework slide rail 2; Forcing press comprises frame 4 and the up and down balance system frame 3 that vertically moves along frame 4, the top of frame 4 is equipped with patrix and plays frame 4-3, this patrix plays frame 4-3 and is driven by the oil cylinder 4-2 that is installed in frame 4 tops, the bottom of frame 4 is equipped with counterdie backing plate 4-4, and the upper die and lower die of mould are mounted on patrix respectively and play frame 4-3 and counterdie backing plate 4-4; The lifting of up and down balance system frame 3 relies on oil cylinder 3-2 and two groups of balance chains of being arranged on frame 4 one sides to realize, framework slide rail 7 is articulated in the front end of up and down balance system frame 3 by hinge 3-1, be provided with the support member for support frame slide rail 2 in the rear end of up and down balance system frame 3, the support member of present embodiment is the back shaft 3-3 that is arranged at framework slide rail 2 downsides, and this back shaft 3-3 is fixed on the up and down balance system frame 3; Side at close up and down balance system frame 3 front ends in the left and right sides on frame 4 tops all is equipped with casing 4-1, be provided with the balancing weight 2-1 that is suspended state in each casing 4-1, two groups of chain wheel set corresponding to 2 two closed slides of framework slide rail are installed at the top of frame 4, every group of chain wheel set comprises the sprocket wheel 2-3 that is the front and back setting along the guide rail bearing of trend, each chain wheel set chain that has been connected with a joggle respectively, the end of every chain 2-2 is connected with the balancing weight 2-1 of a corresponding side, the other end strides across chain wheel set and is connected with the guide rail of the corresponding framework slide rail 2 of the same side balancing weight 2-1, in order to improve the reliability of equipment, this example adopts sprocket wheel 2-3 and chain 2-2 to be double-stranded wheel and double-stranded bar; Both sides in baking oven 5 imports are installed with guide holder 5-1, and guide holder 5-1 offers spacing vertical slot 5-2, near an end of baking oven 5 limited block 2-4 are arranged fixedly at every guide rail, and limited block 2-4 stretches in the spacing vertical slot 5-2 of corresponding guide holder 5-1.What deserves to be mentioned is, between up and down balance system frame 3 and framework slide rail 2, be connected with the balancing spring 6 of energy dismounting.
The preceding upper die and lower die with mould of work are installed on patrix respectively and rise on frame 4-3 and the counterdie backing plate 4-4.During work, driving oil cylinder 3-2 makes 3 risings of up and down balance system frame connect until the limited block 2-4 of guide rail and the end face of spacing vertical slot 5-2, this moment, framework slide rail 2 kept level under the supporting role of this withstand effect and back shaft 3-2, the guide rail of framework slide rail 2 is concordant with guide rail in the baking oven 5, and feeding framework 7 can be imported smoothly; Drive lifting the rise height and position of the framework slide rail 2 that surpasses level of the backing plate 1-1 of platform 1 of getting the raw materials ready, the carpet blank pave be clamped in feeding framework 7 after, feeding framework 7 is positioned on the backing plate 1-1, drive backing plate 1-1 decline return, clamping the feeding framework 7 of carpet blank drop down onto on two guide rails of framework slide rail 2, drive frame motor 2-5 and drive feeding framework 7 along in the guide rail shift-in baking oven 5 by the chain-drive mechanism on the guide rail, the carpet blank is in baking oven 5 after the thermoplastic, feeding framework 7 is back to the top of forcing press shaping work position along guide rail, driving up and down balance system frame 3 by oil cylinder 3-2 descends, framework slide rail 2 descends thereupon, the limited block 2-4 of guide rail breaks away from the end face of spacing vertical slot 5-2, framework slide rail 2 is under the gravity effect of balancing weight 2-1 simultaneously, the chain 2-2 that its end near baking oven 5 is connected balancing weight 2-1 upwards slings, framework slide rail 2 rotates around hinge 3-1 and forms heeling condition, referring to Fig. 4, driving oil cylinder 4-2 makes the patrix of mould press down with up and down balance system frame 3, the upper die and lower die matched moulds carries out die mould to the carpet blank, feeding framework 7 is inclined at the shaping station place in the matched moulds process, after the die mould operation is finished, making patrix play frame 4-3 and up and down balance system frame 3 moves up and resets, when the end face of the limited block 2-4 of guide rail and spacing vertical slot 5-2 connects when fitting, the framework slide rail 2 formation level that resets, the chain-drive mechanism that drives on the guide rail by frame motor 2-5 transfers out forcing press with feeding framework 7, take off feeding framework 7 from framework slide rail 2, the carpet of compression moulding is taken out, operation such as cut out and namely obtain finished product.
Claims (5)
1. car carpeting hot-press forming device, comprise forcing press and be arranged at the other baking oven of described forcing press, described forcing press comprises frame and the up and down balance system frame that vertically moves along described frame, described up and down balance system frame is connected with the framework slide rail, described framework slide rail has two guide rails that be arranged in parallel, the top of described frame is equipped with the patrix that is driven by power cylinder and plays frame, the bottom of described frame is equipped with the counterdie backing plate, it is characterized in that: described framework slide rail and described up and down balance system frame are hinged, and described up and down balance system sets up and is equipped with the support member that supports described framework slide rail; The top of described frame is equipped with chain wheel set, described chain wheel set comprises the sprocket wheel that is the front and back setting along described guide rail bearing of trend, the described chain wheel set chain that has been connected with a joggle, one end of described chain is connected with described framework slide rail, and the other end strides across described chain wheel set and is connected with the balancing weight that is suspended state; End at the close described baking oven of described guide rail fixedly has limited block, and described limited block stretches in the spacing vertical slot of a guide holder.
2. car carpeting hot-press forming device according to claim 1, it is characterized in that: described frame is provided with casing, and described balancing weight is suspended in the described casing.
3. car carpeting hot-press forming device according to claim 1 is characterized in that: described sprocket wheel is double-stranded wheel, and described chain is double-stranded bar.
4. according to claim 1 or 2 or 3 described car carpeting hot-press forming devices, it is characterized in that: described guide holder is fixedly arranged on the both sides of described baking oven.
5. according to claim 1 or 2 or 3 described car carpeting hot-press forming devices, it is characterized in that: the balancing spring that between described up and down balance system frame and described framework slide rail, is connected with the energy dismounting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310280630.4A CN103341939B (en) | 2013-07-05 | 2013-07-05 | Car carpeting hot-press forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310280630.4A CN103341939B (en) | 2013-07-05 | 2013-07-05 | Car carpeting hot-press forming device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103341939A true CN103341939A (en) | 2013-10-09 |
| CN103341939B CN103341939B (en) | 2015-08-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310280630.4A Active CN103341939B (en) | 2013-07-05 | 2013-07-05 | Car carpeting hot-press forming device |
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| Country | Link |
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| CN (1) | CN103341939B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103882647A (en) * | 2014-03-25 | 2014-06-25 | 和田地毯有限责任公司 | Flatting machine and method of hand-made wool carpets |
| CN105172126A (en) * | 2015-07-17 | 2015-12-23 | 柳州裕信方盛汽车饰件有限公司 | Die pressing automatic molding system for interior trim plate of car roof and process of die pressing automatic molding system |
| CN107775961A (en) * | 2017-09-26 | 2018-03-09 | 安徽志诚机电零部件有限公司 | The integrated compounding machine and its complex method of a kind of auto parts machinery material |
| CN111347659A (en) * | 2020-03-13 | 2020-06-30 | 吉林省初为科技有限公司 | Hot briquetting device of electronic product processing usefulness |
| CN111607995A (en) * | 2020-06-08 | 2020-09-01 | 常州工业职业技术学院 | Circular ground mat decorative border pressing mechanism |
| CN115157825A (en) * | 2022-07-20 | 2022-10-11 | 安徽信盟装备股份有限公司 | Automobile carpet laminating forming machine and using method thereof |
Citations (4)
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| FR2845309A1 (en) * | 2002-10-02 | 2004-04-09 | Cera | Thermoforming mould e.g. for motor vehicle interior carpet has blank holder in form of upper and lower pressure elements |
| CN102285194A (en) * | 2011-05-31 | 2011-12-21 | 宁波市阳光汽车配件有限公司 | Molding device for automobile spare tire cover plate and molding method thereof |
| CN102602116A (en) * | 2012-03-20 | 2012-07-25 | 江阴华宏汽车饰件有限公司 | Heating and pressing device for automotive upholsteries |
| CN203371714U (en) * | 2013-07-05 | 2014-01-01 | 柳州市方鑫汽车装饰件有限公司 | Car carpet thermoforming equipment |
-
2013
- 2013-07-05 CN CN201310280630.4A patent/CN103341939B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2845309A1 (en) * | 2002-10-02 | 2004-04-09 | Cera | Thermoforming mould e.g. for motor vehicle interior carpet has blank holder in form of upper and lower pressure elements |
| CN102285194A (en) * | 2011-05-31 | 2011-12-21 | 宁波市阳光汽车配件有限公司 | Molding device for automobile spare tire cover plate and molding method thereof |
| CN102602116A (en) * | 2012-03-20 | 2012-07-25 | 江阴华宏汽车饰件有限公司 | Heating and pressing device for automotive upholsteries |
| CN203371714U (en) * | 2013-07-05 | 2014-01-01 | 柳州市方鑫汽车装饰件有限公司 | Car carpet thermoforming equipment |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103882647A (en) * | 2014-03-25 | 2014-06-25 | 和田地毯有限责任公司 | Flatting machine and method of hand-made wool carpets |
| CN103882647B (en) * | 2014-03-25 | 2017-01-11 | 和田地毯有限责任公司 | Flatting machine and method of hand-made wool carpets |
| CN105172126A (en) * | 2015-07-17 | 2015-12-23 | 柳州裕信方盛汽车饰件有限公司 | Die pressing automatic molding system for interior trim plate of car roof and process of die pressing automatic molding system |
| CN105172126B (en) * | 2015-07-17 | 2017-09-19 | 柳州裕信方盛汽车饰件有限公司 | Interior decorative board of automobile ceiling is molded automatic moulding system and its technique |
| CN107775961A (en) * | 2017-09-26 | 2018-03-09 | 安徽志诚机电零部件有限公司 | The integrated compounding machine and its complex method of a kind of auto parts machinery material |
| CN111347659A (en) * | 2020-03-13 | 2020-06-30 | 吉林省初为科技有限公司 | Hot briquetting device of electronic product processing usefulness |
| CN111347659B (en) * | 2020-03-13 | 2022-03-08 | 吉林省初为科技有限公司 | Hot briquetting device of electronic product processing usefulness |
| CN111607995A (en) * | 2020-06-08 | 2020-09-01 | 常州工业职业技术学院 | Circular ground mat decorative border pressing mechanism |
| CN111607995B (en) * | 2020-06-08 | 2024-05-07 | 常州工业职业技术学院 | Round ground mat decorative edge pressing mechanism |
| CN115157825A (en) * | 2022-07-20 | 2022-10-11 | 安徽信盟装备股份有限公司 | Automobile carpet laminating forming machine and using method thereof |
| CN115157825B (en) * | 2022-07-20 | 2023-08-04 | 安徽信盟装备股份有限公司 | Automobile carpet covering and synthesizing machine and application method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103341939B (en) | 2015-08-19 |
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| C53 | Correction of patent of invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Yang Kaishen Inventor after: Huang Guohua Inventor after: Jiang Zhaowen Inventor after: Yin Cheng Inventor after: Chen Shengmo Inventor before: Yang Kaishen Inventor before: Huang Guohua Inventor before: Jiang Zhaowen Inventor before: Yin Cheng Inventor before: Chen Shengmo |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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Address after: No. 39, North Second Lane, Xijiang Road, Liuzhou City, Guangxi Zhuang Autonomous Region, 545005 Patentee after: Guangxi Fangxin Automobile Technology Co., Ltd. Address before: No. 39, North Second Lane, Xijiang Road, Liuzhou City, Guangxi Zhuang Autonomous Region, 545005 Patentee before: Liuzhou Fangxin Automobile Decoration Co., Ltd. |
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| CP01 | Change in the name or title of a patent holder |