CN103341939B - Car carpeting hot-press forming device - Google Patents
Car carpeting hot-press forming device Download PDFInfo
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- CN103341939B CN103341939B CN201310280630.4A CN201310280630A CN103341939B CN 103341939 B CN103341939 B CN 103341939B CN 201310280630 A CN201310280630 A CN 201310280630A CN 103341939 B CN103341939 B CN 103341939B
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- frame
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- chain
- balance system
- forming device
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- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 6
- 239000002994 raw material Substances 0.000 abstract description 4
- 238000005516 engineering process Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 9
- 239000003921 oil Substances 0.000 description 5
- 230000007423 decrease Effects 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 4
- 230000005484 gravity Effects 0.000 description 3
- 229920001169 thermoplastic Polymers 0.000 description 2
- 239000004416 thermosoftening plastic Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
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Abstract
The invention discloses a kind of car carpeting hot-press forming device, relate to car trim manufacturing technology field, it comprises forcing press and baking oven, hydropress frame is provided with up and down balance system frame, up and down balance system frame is hinged with framework slide rail, framework slide rail has two guide rails be arranged in parallel, and up and down balance system erection is equipped with the support member of support frame slide rail; The top of frame is provided with chain wheel set, and chain wheel set has been connected with a joggle chain, and one end of chain is connected with framework slide rail, and the other end strides across chain wheel set and is connected with the balancing weight be suspended state; Be fixed with limited block at guide rail near one end of baking oven, limited block stretches in the spacing vertical slot of a guide holder.The present invention is compared to prior art, it makes the feeding framework of clamping carpet blank tilt in matched moulds process, like this when producing special carpet product, product can be avoided to be excessively stretched and cause distortion, improve raw-material utilization rate, and effectively can improve the Forming Quality of product.
Description
Technical field
The present invention relates to car trim manufacturing technology field, especially a kind of production equipment manufacturing car carpeting.
Background technology
At present, carpet blank heating is normally softened by the manufacture of car carpeting, more repressed shaping and the operation such as to cut out and obtain finished product.Existing a kind of hot-press forming device for the manufacture of car carpeting mainly comprises lifting material preparing table, forcing press, baking oven, feeding framework and framework slide rail, lifting material preparing table and baking oven are arranged at the two ends of forcing press respectively, framework slide rail have two be arranged in parallel from lifting material preparing table while extend to the guide rail of baking oven through forcing press, forcing press comprises frame and the up and down balance system frame along the vertical movement of frame, framework slide rail is fixedly connected on this up and down balance system frame, the top of frame is provided with frame by the patrix of hydraulic oil cylinder driving, the bottom of frame is provided with counterdie backing plate, the upper die and lower die of mould are mounted on patrix respectively and play frame and counterdie backing plate, when being held on feeding framework Shangdi blanket in baking oven after thermoplastic, feeding framework is delivered in forcing press by the chain device be arranged on framework slide rail, drive up and down balance system frame to decline until carpet blank softening on feeding framework contacts with counterdie, then drive patrix to play frame and press down with counterdie matched moulds to complete the die mould to carpet blank.The hot-press forming device of this structure needs the nearer more special carpet product in the edge of press-through die or the forming part distance of positions liftoff blanket finished size to there is following deficiency producing some: one be the concavo-convex position of mould or deep trouth, privileged sites do not obtain matched moulds, formed product existing defects completely; Two is to cause product to be forced to stretch, and causes damage of product, waste raw material.
Summary of the invention
The object of this invention is to provide a kind of car carpeting hot-press forming device, the matched moulds incomplete sum that the hot-press forming device that this former can solve existing production car carpeting exists wastes raw-material problem.
In order to solve the problem, the technical solution used in the present invention is: this car carpeting hot-press forming device comprises forcing press and is arranged at the other baking oven of described forcing press, described forcing press comprises frame and the up and down balance system frame along the vertical movement of described frame, described up and down balance system frame is connected with framework slide rail, described framework slide rail has two guide rails be arranged in parallel, the top of described frame is provided with frame by the patrix that power cylinder drives, the bottom of described frame is provided with counterdie backing plate, described framework slide rail and described up and down balance system frame are hinged, described up and down balance system erection is equipped with the support member supporting described framework slide rail, the top of described frame is provided with chain wheel set, it is the sprocket wheel that front and back are arranged that described chain wheel set comprises along described guide rail bearing of trend, described chain wheel set has been connected with a joggle chain, one end of described chain is connected with described framework slide rail, and the other end strides across described chain wheel set and is connected with the balancing weight be suspended state, be fixed with limited block at described guide rail near one end of described baking oven, described limited block stretches in the spacing vertical slot of a guide holder.
In the technical scheme of above-mentioned car carpeting hot-press forming device, technical scheme can also be more specifically: described frame is provided with casing, and described balancing weight is suspended in described casing.
Further, described sprocket wheel is double chain wheel, and described chain is chain.
Further, described guide holder is fixedly arranged on the both sides of described baking oven.
Further, between described up and down balance system frame and described framework slide rail, be connected with the balancing spring of energy dismounting.
Owing to have employed technique scheme, the present invention compared with prior art has following beneficial effect:
1, framework slide rail and up and down balance system frame hinged, framework slide rail connects balancing weight by chain, in the process that up and down balance system frame presses down, framework slide rail is wing drop under the Action of Gravity Field of balancing weight, be transported to feeding framework between mould clampingly blanket blank tilt thereupon, like this when the carpet product that the edge of need of production press-through die or the forming part distance of positions liftoff blanket finished size is nearer, avoid product to be excessively stretched and cause distortion, improve raw-material utilization rate, and the concavo-convex position of mould or deep trouth, privileged sites energy matched moulds completely, effectively improve the Forming Quality of product.
2, be arranged in casing by balancing weight, can avoid in the course of work, the parts of balancing weight and surrounding produce and collide, and improve its security performance.
3, double chain wheel and chain are set, the reliability of equipment can be improved.
4, guide holder is fixedly arranged on the both sides of baking oven, is convenient to the process and remould to baking oven, make equipment more succinct.
5, removable balancing spring is set, framework slide rail can be made to have inclined lift and traditional horizontal lifting function concurrently, shaping to adapt to dissimilar carpet product.
Accompanying drawing explanation
Fig. 1 is the front view of this car carpeting hot-press forming device.
Fig. 2 is the right view of this car carpeting hot-press forming device.
Fig. 3 is the top view of this car carpeting hot-press forming device.
Fig. 4 is the view that up and down balance system frame decline process middle frame slide rail has a down dip at the Action of Gravity Field of balancing weight.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the invention will be further described:
Car carpeting hot-press forming device shown in Fig. 1 to Fig. 3 mainly comprises lifting material preparing table 1, forcing press, baking oven 5, feeding framework 7, framework slide rail 2, hydraulic mechanism, pneumatic mechanism and chain-drive mechanism, lifting material preparing table 1 and baking oven 5 are arranged at the relative both sides of forcing press respectively, the top of lifting material preparing table 1 has the backing plate 1-1 being driven lifting by cylinder 1-2, framework slide rail 2 comprises the guide rail of two spaced and parallel settings, this two guide rail divides the both sides being listed in lifting material preparing table 1 and mould operating position, two guide rails from lifting material preparing table 1 while extend to baking oven 5 through forcing press, two guide rails are provided with the chain-drive mechanism driven by frame motor 2-5, move on guide rail in order to drive the feeding framework 7 be positioned on framework slide rail 2, forcing press comprises frame 4 and the up and down balance system frame 3 along the vertical movement of frame 4, the top of frame 4 is provided with patrix and plays frame 4-3, this patrix plays frame 4-3 and is driven by the oil cylinder 4-2 being arranged on frame 4 top, the bottom of frame 4 is provided with counterdie backing plate 4-4, and the upper die and lower die of mould are mounted on patrix respectively and play frame 4-3 and counterdie backing plate 4-4, the lifting of up and down balance system frame 3 relies on oil cylinder 3-2 and the two group of balance chain being arranged on frame 4 side to realize, framework slide rail 7 is articulated with the front end of up and down balance system frame 3 by hinge 3-1, the rear end of up and down balance system frame 3 is provided with the support member for support frame slide rail 2, the support member of the present embodiment is the back shaft 3-3 be arranged on the downside of framework slide rail 2, and this back shaft 3-3 is fixed on up and down balance system frame 3, near the side of up and down balance system frame 3 front end, casing 4-1 is all installed in the left and right sides on frame 4 top, the balancing weight 2-1 be suspended state is provided with in each casing 4-1, two groups of chain wheel set corresponding to framework slide rail 2 two closed slides are installed at the top of frame 4, often group chain wheel set comprises along guide rail bearing of trend is the sprocket wheel 2-3 that front and back are arranged, each chain wheel set has been connected with a joggle chain respectively, every one end of root chain 2-2 is connected with the balancing weight 2-1 of corresponding side, the guide rail that the other end strides across the chain wheel set framework slide rail 2 corresponding to the same side balancing weight 2-1 is connected, in order to improve the reliability of equipment, this example adopts sprocket wheel 2-3 and chain 2-2 to be double chain wheel and chain, be installed with guide holder 5-1 in the both sides of baking oven 5 import, guide holder 5-1 offers spacing vertical slot 5-2, is fixed with limited block 2-4 at every root guide rail near one end of baking oven 5, and limited block 2-4 stretches in the spacing vertical slot 5-2 of corresponding guide holder 5-1.It is worth mentioning that, between up and down balance system frame 3 and framework slide rail 2, be connected with the balancing spring 6 of energy dismounting.
Before work, the upper die and lower die of mould are installed on patrix respectively to rise on frame 4-3 and counterdie backing plate 4-4.During work, oil cylinder 3-2 is driven to make up and down balance system frame 3 increase until the limited block 2-4 of guide rail and the end face of spacing vertical slot 5-2 abut against, now framework slide rail 2 keeps level under the supporting role of this withstand effect and back shaft 3-2, the guide rail of framework slide rail 2 is concordant with guide rail in baking oven 5, and feeding framework 7 can input smoothly, the backing plate 1-1 of lifting material preparing table 1 is driven to be increased beyond the height and position of the framework slide rail 2 of level, after carpet blank is paved and is clamped in feeding framework 7, feeding framework 7 is positioned on backing plate 1-1, drive backing plate 1-1 decline return, the feeding framework 7 having clamped carpet blank drops down onto on two guide rails of framework slide rail 2, driver framework motor 2-5 drives feeding framework 7 along in guide rail shift-in baking oven 5 by the chain-drive mechanism on guide rail, carpet blank is in baking oven 5 after thermoplastic, feeding framework 7 is back to the top of forcing press shaping work position along guide rail, up and down balance system frame 3 is driven to decline by oil cylinder 3-2, framework slide rail 2 declines thereupon, the limited block 2-4 of guide rail departs from the end face of spacing vertical slot 5-2, framework slide rail 2 is under the Action of Gravity Field of balancing weight 2-1 simultaneously, the chain 2-2 that its one end near baking oven 5 is connected balancing weight 2-1 upwards slings, framework slide rail 2 rotates around hinge 3-1 and forms heeling condition, see Fig. 4, drive oil cylinder 4-2 that the patrix of mould is pressed down with up and down balance system frame 3, upper die and lower die matched moulds carries out die mould to carpet blank, in matched moulds process, feeding framework 7 is inclined at shaping station place, after die mould operation completes, make patrix play frame 4-3 and up and down balance system frame 3 to move up reset, when the limited block 2-4 of guide rail and the end face of spacing vertical slot 5-2 abut against laminating, framework slide rail 2 resets and forms level, drive the chain-drive mechanism on guide rail that feeding framework 7 is transferred out forcing press by frame motor 2-5, feeding framework 7 is taken off from framework slide rail 2, compressing carpet is taken out, carry out the operation such as cutting out and namely obtain finished product.
Claims (5)
1. a car carpeting hot-press forming device, comprise forcing press and be arranged at the other baking oven of described forcing press, described forcing press comprises frame and the up and down balance system frame along the vertical movement of described frame, described up and down balance system frame is connected with framework slide rail, described framework slide rail has two guide rails be arranged in parallel, the top of described frame is provided with frame by the patrix that power cylinder drives, the bottom of described frame is provided with counterdie backing plate, it is characterized in that: described framework slide rail and described up and down balance system frame are hinged, described up and down balance system erection is equipped with the support member supporting described framework slide rail, the top of described frame is provided with chain wheel set, it is the sprocket wheel that front and back are arranged that described chain wheel set comprises along described guide rail bearing of trend, described chain wheel set has been connected with a joggle chain, one end of described chain is connected with described framework slide rail, and the other end strides across described chain wheel set and is connected with the balancing weight be suspended state, be fixed with limited block at described guide rail near one end of described baking oven, described limited block stretches in the spacing vertical slot of a guide holder.
2. car carpeting hot-press forming device according to claim 1, it is characterized in that: described frame is provided with casing, described balancing weight is suspended in described casing.
3. car carpeting hot-press forming device according to claim 1, is characterized in that: described sprocket wheel is double chain wheel, and described chain is chain.
4. the car carpeting hot-press forming device according to claim 1 or 2 or 3, is characterized in that: described guide holder is fixedly arranged on the both sides of described baking oven.
5. the car carpeting hot-press forming device according to claim 1 or 2 or 3, is characterized in that: the balancing spring being connected with energy dismounting between described up and down balance system frame and described framework slide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310280630.4A CN103341939B (en) | 2013-07-05 | 2013-07-05 | Car carpeting hot-press forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310280630.4A CN103341939B (en) | 2013-07-05 | 2013-07-05 | Car carpeting hot-press forming device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103341939A CN103341939A (en) | 2013-10-09 |
| CN103341939B true CN103341939B (en) | 2015-08-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310280630.4A Active CN103341939B (en) | 2013-07-05 | 2013-07-05 | Car carpeting hot-press forming device |
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| Country | Link |
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| CN (1) | CN103341939B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103882647B (en) * | 2014-03-25 | 2017-01-11 | 和田地毯有限责任公司 | Flatting machine and method of hand-made wool carpets |
| CN105172126B (en) * | 2015-07-17 | 2017-09-19 | 柳州裕信方盛汽车饰件有限公司 | Interior decorative board of automobile ceiling is molded automatic moulding system and its technique |
| CN107775961B (en) * | 2017-09-26 | 2020-11-20 | 安徽志诚机电零部件有限公司 | Integrated compound machine for automobile accessory materials and compound method thereof |
| CN111347659B (en) * | 2020-03-13 | 2022-03-08 | 吉林省初为科技有限公司 | Hot briquetting device of electronic product processing usefulness |
| CN111607995B (en) * | 2020-06-08 | 2024-05-07 | 常州工业职业技术学院 | Round ground mat decorative edge pressing mechanism |
| CN115157825B (en) * | 2022-07-20 | 2023-08-04 | 安徽信盟装备股份有限公司 | Automobile carpet covering and synthesizing machine and application method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2845309A1 (en) * | 2002-10-02 | 2004-04-09 | Cera | Thermoforming mould e.g. for motor vehicle interior carpet has blank holder in form of upper and lower pressure elements |
| CN102285194A (en) * | 2011-05-31 | 2011-12-21 | 宁波市阳光汽车配件有限公司 | Molding device for automobile spare tire cover plate and molding method thereof |
| CN102602116A (en) * | 2012-03-20 | 2012-07-25 | 江阴华宏汽车饰件有限公司 | Heating and pressing device for automotive upholsteries |
| CN203371714U (en) * | 2013-07-05 | 2014-01-01 | 柳州市方鑫汽车装饰件有限公司 | Car carpet thermoforming equipment |
-
2013
- 2013-07-05 CN CN201310280630.4A patent/CN103341939B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2845309A1 (en) * | 2002-10-02 | 2004-04-09 | Cera | Thermoforming mould e.g. for motor vehicle interior carpet has blank holder in form of upper and lower pressure elements |
| CN102285194A (en) * | 2011-05-31 | 2011-12-21 | 宁波市阳光汽车配件有限公司 | Molding device for automobile spare tire cover plate and molding method thereof |
| CN102602116A (en) * | 2012-03-20 | 2012-07-25 | 江阴华宏汽车饰件有限公司 | Heating and pressing device for automotive upholsteries |
| CN203371714U (en) * | 2013-07-05 | 2014-01-01 | 柳州市方鑫汽车装饰件有限公司 | Car carpet thermoforming equipment |
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| CN103341939A (en) | 2013-10-09 |
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| C53 | Correction of patent for invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Yang Kaishen Inventor after: Huang Guohua Inventor after: Jiang Zhaowen Inventor after: Yin Cheng Inventor after: Chen Shengmo Inventor before: Yang Kaishen Inventor before: Huang Guohua Inventor before: Jiang Zhaowen Inventor before: Yin Cheng Inventor before: Chen Shengmo |
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| C14 | Grant of patent or utility model | ||
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Address after: No. 39, North Second Lane, Xijiang Road, Liuzhou City, Guangxi Zhuang Autonomous Region, 545005 Patentee after: Guangxi Fangxin Automobile Technology Co., Ltd. Address before: No. 39, North Second Lane, Xijiang Road, Liuzhou City, Guangxi Zhuang Autonomous Region, 545005 Patentee before: Liuzhou Fangxin Automobile Decoration Co., Ltd. |