CN103334504A - High-strength composite corrugated fiber foam cement heat insulation material - Google Patents
High-strength composite corrugated fiber foam cement heat insulation material Download PDFInfo
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- CN103334504A CN103334504A CN2013102686868A CN201310268686A CN103334504A CN 103334504 A CN103334504 A CN 103334504A CN 2013102686868 A CN2013102686868 A CN 2013102686868A CN 201310268686 A CN201310268686 A CN 201310268686A CN 103334504 A CN103334504 A CN 103334504A
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Abstract
The invention discloses a high-strength composite corrugated fiber foam cement heat insulation material. Aiming at the defects that organic materials such as polyphenyl, extruded sheet and polyurethane, belonging to petroleum extractant, are complicated in structure, easy to age, inflammable, easy to crack, easy to seep and are short in service life, and inorganic materials such as a foam cement heat insulation board cannot reach the use strength of a wall body, the invention designs the high-strength composite corrugated fiber foam cement heat insulation material. The heat insulation material comprises corrugated fiber cement heat insulation material, composite foam cement heat insulation material, a fixed connecting support component, and concave-convex or male-female connecting mortise and tenon joints. The design purposes of meeting the use strength of a building outer wall and reducing the cost are realized by utilizing the performances of low heat conductivity coefficient, non-inflammability, high compression resistance and breaking strength of the foam cement, foamed ceramics and corrugated fiber cement plate and a pouring extrusion and foam technique. The high-strength composite corrugated fiber foam cement heat insulation material has the characteristics that the performances of heat preservation and insulation, non-inflammability and fireproofing, sound insulation and noise reduction, lightweight earthquake and acid rain resistance can be improved, and the material has the advantages on performance that the structure is simple, the material is saved, the mounting and dismounting are convenient, the construction efficiency is high, the service life is long, the cost is low, the material can be used as a finished wall body and recycled, and is energy-saving and environmental-protection.
Description
Technical field:
The present invention relates to a kind of high strength cement ripple plate body material of utilizing, the foamed concrete heat insulating material, inorganic concrete companion fiber, materials such as foamed ceramic and reason stone or stone-like coating, compounded have a thermal insulation, the lightweight damping, low-cost and energy-conservation, the plate body material of environmental-protecting performance, relate in particular to the compound corrugated fiber foaming cement thermal insulation of a kind of high strength material, this invention can directly be used as finished product body of wall plate body material, is widely used in the construction work body of wall, roofing, ground, edge list, labeled door, the fire barrier, freezer, warehouse, association area such as silo and warmhouse booth.
Background technology:
At present, the construction work heat insulating material for external mainly adopts organic insulation materials such as polyphenyl plate, extruded sheet and hard polyurethane foam.Data according to Fire-Fighting Bureau under the Ministry of Public Security's statistics show, 2007-2011, more than 1360 of the fire that domestic only exterior-wall heat insulation engineering causes.Wherein, fire disaster accident such as ring building in new address TVCC of CCTV, teacher apartment, Shanghai, Shenyang feudal dynasties ten thousand prosperous hotel, Harbin Gemini mansion, Nantong first high building and the Nanjing fully exposes the huge potential safety hazard of organic insulation materials such as polyphenyl plate, extruded sheet and hard polyurethane foam.For this reason, the Ministry of Public Security has promulgated [2011] No. 65 No. [2009] 46, public logical words of " about the notice of further clear and definite civilian construction heat insulating material for external fire supervision management relevant requirements " strict execution " civilian construction outer heat preservation system and decoration of exterior wall fire prevention temporary provisions ", has determined that civilian construction heat insulating material for external combustibility adopts the A grade standard.Yet the combustibility of organic insulation materials such as polyphenyl, extruded sheet and hard polyurethane foam all can't reach the A grade standard, and wherein, best phenol formaldehyde foam combustibility can only reach the B1 grade standard.And above-mentioned heat insulating material is not only easily aging, repeatedly safeguards and changes in building operating period domestic demand, causes being lower than application life the building life-span.Material such as polyurethane and polyphenyl plate except having the inflammable and high factor of price, also distributes a large amount of toxic gases in the spraying application process, cause serious environmental hazards such as white pollution.
The wall thermal insulation technology that developed countries is used mainly comprises: three kinds (practice of outer attached polystyrene block is adopted in Europe mostly for built-in insulation layer, outer attached insulation layer and sandwich heat preservation layer, the outer heat-preserving building of Germany accounts for building total amount 80%, wherein, 70% adopt the foam polyphenyl plate).Exterior-wall heat insulation and facing system (EIFS system), main body is made warming plate by the thick polystyrene foam plastics of 30～120mm, be fixed in the exterior wall of construction work with synthetic binder or mechanical system, the polymer mortar that middle employing is durable and water resistance is high is as basic unit, strengthen and pass on external force and attached group in the heat preservation plate material surface with glass fiber mesh, the outer acrylic copolymer coating that adopts is as surface coating; Building heat preservation thermal insulation slab system (SIPS system), main body adopts the high-performance wall board, and sandwich of layers is the thick polystyrene foam of 120～240mm or poly-imido fat vacuole foam, and the through engineering approaches veneer material of intensity height and high insulating effect is generally selected on the top layer for use; Insulating cement template external wall system (ICFS system), be a kind of insulation template system, main body adopts the template of polystyrene foam plastics and cement class cementitious material, be used for poured in place concrete wall or basis, need during construction at the inner arrangement of reinforcement of template, this template will become the permanent body of wall of a part after building up.
The wall thermal insulation technology of domestic application mainly comprises: three types of technology such as internal wall insulation, wall self-insulation and outer wall heat insulating." internal wall insulation technology ", what adopt is materials such as polymer pearlite insulation mortar, polyphenylene granule heat-insulating mortar, composite silicate thermal insulation mortar, insulating rare earth composite mortar, the compound insulation mortar of kieselguhr, has shortcomings such as use amount is big, construction is complicated, cost is high, finish coat is easy to crack, the secondary decoration difficulty is big, waste indoor usage space, cold and hot loss is bigger; " wall self-insulation technology ", what adopt is materials such as composite insulating brick such as light weight aggregate concrete building block, light weight aggregate concrete brick, gas concrete brick, porous shale brick, has that use amount is big, construction is complicated, cost is high, the strength of materials is more weak, force resistance is poor, is prone to shortcoming such as wall crazing; " outer wall heat insulating technology ", what adopt is the technology such as bonding expanded polystyrene (EPS) (EPS) plate thin plastering technology, bonding extruded polystyrene (XPS) plate thin plastering technology, adhesive polystyrene granule heat-insulating mortar of polyurethane rigid foam material and extensive use, easily aging, contraction, cracking, change in size under the sunshine direct projection, above-mentioned heat insulating material and technology exist construction and maintenance cost height, complex process, very easily form hot and cold bridge, can't reach the thermal and insulating performance of design and the code requirement of mandatory energy-saving and environmental protection; And inorganic heat insulation materials such as foam glass, foamed aluminium and foam ceramic tile owing to produce the power consumption height, cause selling at exorbitant prices to promote the use of; Heat insulating material such as rock wool and mineral wool owing to be not hard material, can't be used as body of wall or surface material separately; Heat insulating material such as expanded perlite, expanded vermiculite, bonding agents such as need use cement rubber powder are bonding, cause the big heat insulation effect that influences of density; Inorganic heat insulation materials such as foaming cement thermal insulation plate, the heat-insulating property that possesses construction work outer wall body and surface layer, also meet the energy-saving and environmental protection requirement, owing to can't reach the requirement of strength that construction work outer wall body and surface layer use, can not use as single outer wall body and surface material, range of application is restricted.Therefore, effectively utilize foam cement and foamed ceramic technology, Development and Production can reach the working strength of skin body of wall and the composite inorganic heat insulation sheet material of thermal and insulating performance, to substitute organic insulation material and foaming cement thermal insulation plates such as polyphenyl plate and hard polyurethane foam, will become the effective way of future architecture thing heat preserving and insulating material.
Summary of the invention:
The present invention be directed to organic insulation materials such as polyphenyl plate, extruded sheet and hard polyurethane foam and belong to Petroleum refining thing, complex structure, inflammable potential safety hazard is big, easily aging, easy to crack, easy to leak, application life is short, comprehensive cost is high; And inorganic heat insulation materials such as foaming cement thermal insulation plate, owing to do not possess the working strength of plate body material such as building masonry wall, the deficiency that can't directly use as plate body material such as finished product bodies of wall, the invention provides a kind of thermal insulation that improves, fire-retardant fireproof, the sound insulation noise abatement, light body antidetonation and acidproof rain corrosive nature have simple structure, save material, the installing/dismounting facility, engineering construction work efficiency height, long service life, cost is low, can directly use as finished product body of wall plate body material, can be recycled, can hide to arrange keel connecting elements and circuit cable are installed, facilities such as line box and communication pipeline energy-conservation, the compound corrugated fiber foaming cement thermal insulation of the high strength of environmental-protecting performance material.
For achieving the above object, the technical solution used in the present invention is: the compound corrugated fiber foaming cement thermal insulation of described high strength material comprises corrugated fiber cement heat preserving material (1), composite foaming cement thermal insulation material (2), fixedly connected support element (3) and is convex-concave or the primary and secondary shape joint tongue fourth of the twelve Earthly Branches (4); Described corrugated fiber cement heat preserving material (1), be located at the outside of composite foaming cement thermal insulation material (2), constituted by corrugated fiber cement board (11), foam cement material (12), inorganic concrete companion fiber (13), inorganic surface material (14), the connection support element mouth of pipe (15) and the keel piece mouth of pipe (16); Described composite foaming cement thermal insulation material (2) is located between the double-deck corrugated fiber cement heat preserving material (1), by foaming cement thermal insulation material (21) and inorganic concrete companion's fibrous material (22) and the corresponding mouths of pipe of keel (23) formation; Described fixedly connected support element (3) is located between the double-deck corrugated fiber cement heat preserving material (1), is made of hitch screw connecting rod (31), internal thread backing plate (32) and outside nut silk cap (33); Two end faces and two sides of finished product plate body material are located in described convex-concave or the primary and secondary shape joint tongue fourth of the twelve Earthly Branches (4) of being, and constitute by being the primary and secondary shape joint tongue fourth of the twelve Earthly Branches (41) and being the concaveconvex shape joint tongue fourth of the twelve Earthly Branches (42).
Preferably, described corrugated fiber cement board (11) is with cast extruded technology, is arranged on a side or the middle part of corrugated fiber cement heat preserving material (1).
Preferably, described foam cement material (12), be located at the one or both sides of corrugated fiber cement board (11), be with concrete foaming or cast extruded technology, setting possess that surface materials such as reason stone, pottery, imitative stone are wet to be hung or foamed ceramics is fired, mortar concrete is plastered, scrape the pitted skin insulation plate body material of the bond strength of Da Bai and sprayed coating.
Preferably, described inorganic concrete is accompanied fiber (13), is located at the inside of foam cement material (12), is the design needs according to finished product plate body material working strength, the inorganic concrete companion fibrous material that the proportioning of setting is added.
Preferably, described inorganic surface material (14), being located at the outside of foam cement material (12), is with foamed ceramic or spraying extrusion process, the body of wall surface layer of the foamed ceramics with skin thermal and insulating performance of setting or foam glass or reason stone or stone-like coating.
Preferably, the described connection support element mouth of pipe (15) is located at the setting position of corrugated fiber cement heat preserving material (1), is to bore falcon technology with mould, setting install and fix the default connection mouth of pipe that connects support element (3).
Preferably, the described keel piece mouth of pipe (16) is located at the tenon fourth of the twelve Earthly Branches at corrugated fiber cement heat preserving material (1) two ends and is set the position, is to bore falcon technology with mould, and the body of wall of the connection building of setting is installed the default connection mouth of pipe of keel.
Preferably, described foaming cement thermal insulation material (21) is located between the double-deck corrugated fiber cement heat preserving material (1), with foamed concrete and cast extruded technology, setting have an inorganic heat insulation material layer that can satisfy the skin thermal and insulating performance.
Preferably, described inorganic concrete is accompanied fibrous material (22), is located at the inside of foaming cement thermal insulation material (21), is for reaching and satisfy the inorganic concrete companion fibrous material of the working strength proportioning interpolation of finished product plate body material.
Preferably, the corresponding mouth of pipe (23) of described keel is located at the corresponding position of the keel piece mouth of pipe (16), is for the body of wall that connects building keel to be installed to reserve the connection mouth of pipe that arranges.
Preferably, described hitch screw connecting rod (31) is located between the double-deck corrugated fiber cement heat preserving material (1), finishes with outside nut silk cap (33) with the internal thread backing plate (32) that two ends are respectively equipped with via the connection support element mouth of pipe (15) and fixedlys connected.
Preferably, described hitch screw connecting rod (31), internal thread backing plate (32) and outside nut silk cap (33) are the needs according to design, adopt the antiseptic alloy material of process or synthesize the dead joint member of moulding materials such as fat.
Preferably, describedly being the primary and secondary shape joint tongue fourth of the twelve Earthly Branches (41) and being the concaveconvex shape joint tongue fourth of the twelve Earthly Branches (42), is according to the needs of design, adopts two-way primary and secondary or the rebate fourth of the twelve Earthly Branches and the unidirectional mortise and tenon connected mode that is primary and secondary or the rebate fourth of the twelve Earthly Branches of being.
Preferably, the compound corrugated fiber foaming cement thermal insulation of described high strength material can adopt fixedly connected support element (3) to support and two kinds of plate body composite moldings of foam cement cast extruded mode according to the design needs.
Preferably, described in the inboard of the compound corrugated fiber foaming cement thermal insulation of high strength material, according to the design needs, hide to arrange keel connecting elements and facilities such as circuit cable, line box and communication pipeline are installed.
Characteristics of the present invention and beneficial effect:
The compound corrugated fiber foaming cement thermal insulation of high strength of the present invention material, than polyphenyl plate, organic insulation material such as extruded sheet and hard polyurethane foam, expanded perlite, graininess discrete materials such as ripple microballon and expanded vermiculite, foam glass, foamed aluminium, foamed ceramics is compared with inorganic heat insulation materials such as foam cements, thermal and insulating performance (foam cement that this invention is used and rate of closed hole＞95% of foamed ceramics compound insulating material of body of wall enclosed structure have been improved, coefficient of thermal conductivity is lower than 0.07W/m.k, the rigid polyurethane of the alternative refrigeration industry widespread usage sandwich thermal insulated sheet material that foams has been filled up application inorganic heat preservation plate body and concave-convex clutch technology and has been realized the construction work body of wall, the blank of thermal insulation such as roofing and ceiling); Improved the fire-retardant fireproof performance (foam cement, foamed ceramics and corrugated fiber cement board material all belong to the inorganic heat insulation material that the A level is not fired, and refractoriness can reach more than 1000 ℃) of materials for wall; (foamed concrete and foam ceramic thermal insulation material are formed by the countless separated foams of porous to improve sound insulation noise abatement performance, sound-absorbing effect is higher than general concrete more than 5 times, acoustical reduction coefficient is greater than 45dB, the high density composite corrugated fiber cement material that utilizes attached group of cast extruded fill process to make has further improved finished product plate body sound insulation noise abatement performance); (the comprehensive unit weight of finished product plate body material is no more than 450kg/m3 to improve the light-weight aseismatic performance, be lower than the comprehensive unit weight of body of wall, roofing and earth material that generally uses at present at double, greatly reduce body of wall load, the default keel in the connection support element that arranges on plate body in addition and framework, beam column and basic unit body of wall position directly fixedly mount, make finished product plate body and framework, beam column and basic unit's body of wall form a firm integral body, improved the whole building shock resistance); Improve the pressure-proof and snap-resistent performance (for reaching the requirement of outer wall body working strength, in the foam cement material that the present invention mainly uses according to the design the working strength needs, proportioning has been used concrete companion fibrous material, make the bending resistance rupture load of finished product plate body can surpass the bearing capacity deadweight more than 7 times, more than the compressive strength 15/mpa, more than the hanging force 3000/N); Improve adherence force performance (the inside and outside pitted skin top layer design scheme that all adopts of plate body, make its plate body possess favorable compatibility and increased characteristics such as pressure-proof and snap-resistent intensity, no matter be applied to the construction work outer wall body, or the interior wall body of wall all can satisfy directly manage the adhesion strength that stone, ceramic tile etc. mounted, plaster, scraped Da Bai and spray all kinds of coating); (the present invention is finished product plate body material shape to improve construction efficiency and the performance that saves labour turnover, can finish the body of wall moulding by directly the mounting of keel contact that the connection support element that arranges and building frame, beam column, roofing and basic unit body of wall position are pre-buried on plate body, creativeness has been simplified the building by laying bricks or stones of construction work body of wall, mortar fills and paste the construction process of surface layer, it is simple to have installing/dismounting, shortens the engineering construction duration at double and saves labour turnover); (this invention plate body material can directly be used as the finished product plate body to improve building and construction quality performance, because the connection support element that arranges above of plate body directly mounts with the keel that preset at framework, beam column and basic unit body of wall position, finished product plate body and framework, beam column are connected more firmly with the basic unit body of wall; In work progress, can be according to revising body of wall angle of inclination needs, about carrying out, front and back and move left and right, thereby, improved building and engineering construction quality); The application life that has prolonged body of wall and building, (primary raw materials such as the foam cement that plate body adopts, foamed ceramics, portland cement and concrete companion fiber all belonged to inorganic heat insulation material, has acidproof rain corrosive nature, under long-term ultraviolet ray irradiation or thermal-radiating situation, be difficult for wearing out, ftractureing, shrinking and coming off, can improve the application life of self and building); (this invention selects for use raw materials such as mixing fiber with foamed concrete, foamed ceramics, portland cement and inorganic bolt to be inorganic composite materials to improve the energy-conserving and environment-protective performance, both just under high temperature dissolves state, also can not decompose, volatilize and discharge toxic and harmful); Can hide pre-buried installation keel connecting elements and circuit cable, line box and communication pipeline facility.To sum up, the compound corrugated fiber foaming cement thermal insulation of the high strength material of the present invention's exploitation, filled up the blank of using inorganic heat insulation material and concrete and ceramic foam technological development finished product construction material, thermal insulation, the light-weight aseismatic performance of plate body material such as building masonry wall, roofing, ceiling have been improved, embody the sustainable development idea of building field, met the performance requirement of green, energy saving building.
Description of drawings:
Fig. 1 is the cross-sectional view that the primary and secondary mortise and tenon has supporter finished product plate body for the present invention.
Fig. 2 is the cross-sectional view that the primary and secondary mortise and tenon does not have supporter finished product plate body for the present invention.
Fig. 3 is the cross-sectional view that the primary and secondary mortise and tenon has the semiproduct plate body material of supporter for the present invention.
Fig. 4 is the cross-sectional view that concavo-convex mortise and tenon has supporter finished product plate body material for the present invention.
Fig. 5 is the cross-sectional view that concavo-convex mortise and tenon has the semiproduct plate body material of supporter for the present invention.
Fig. 6 is the last facade structures schematic diagram that convex tenon fourth of the twelve Earthly Branches form, a side are matrix tenon fourth of the twelve Earthly Branches form for a side of plate body material of the present invention.
Fig. 7 is the following facade structures schematic diagram that convex tenon fourth of the twelve Earthly Branches form, a side are matrix tenon fourth of the twelve Earthly Branches form for a side of plate body material of the present invention.
Fig. 8 is the facade structures schematic diagram that convex tenon fourth of the twelve Earthly Branches form, two sides are matrix tenon fourth of the twelve Earthly Branches form for two end faces of plate body material of the present invention.
Fig. 9 all is the facade structures schematic diagram of matrix tenon fourth of the twelve Earthly Branches form for two end faces of plate body material of the present invention and two sides.
Figure 10 is the cross-sectional view of the two-sided cast extruded corrugated fiber of plate body material of the present invention cement plate body.
Figure 11 is the cross-sectional view of primary and secondary mortise and tenon form for the two-sided cast extruded corrugated fiber of plate body material of the present invention cement plate body two ends.
Figure 12 is the cross-sectional view of plate body material single face cast extruded corrugated fiber cement plate body of the present invention.
The specific embodiment:
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 8, Figure 11 and Figure 12, the compound corrugated fiber foaming cement thermal insulation of described high strength material comprises corrugated fiber cement heat preserving material 1, composite foaming cement thermal insulation material 2, fixedly connected support element 3 and is convex-concave or the primary and secondary shape joint tongue fourth of the twelve Earthly Branches 4; Described corrugated fiber cement heat preserving material 1, be arranged on the outside of composite foaming cement thermal insulation material 2, by corrugated fiber cement board 11, foam cement material 12, inorganic concrete companion fiber 13, inorganic surface material 14, connect the support element mouth of pipe 15 and the keel piece mouth of pipe 16 formations, it is characterized in that: a described side or middle part at corrugated fiber cement heat preserving material 1 is provided with corrugated fiber cement board 11, one or both sides at corrugated fiber cement board 11 also are provided with foam cement material 12, be provided with inorganic concrete companion fiber 13 in the inside of foam cement material 12, be provided with inorganic surface material 14 in the outside of corrugated fiber cement heat preserving material 1, be provided with at the setting position of corrugated fiber cement heat preserving material 1 to installing and fixing and connect support element 3 and also be installed with in advance and connect the support element mouth of pipe 15, be installed with in advance at the position, the tenon fourth of the twelve Earthly Branches, two ends of corrugated fiber cement heat preserving material 1 to connecting the keel piece mouth of pipe 16 that the building masonry wall keel mount member; Described composite foaming cement thermal insulation material 2 is arranged between the double-deck corrugated fiber cement heat preserving material 1, accompanies fibrous material 22 and the corresponding mouth of pipe 23 of keel to constitute by foaming cement thermal insulation material 21 and inorganic concrete; Described fixedly connected support element 3 is arranged between the double-deck corrugated fiber cement heat preserving material 1, is made of hitch screw connecting rod 31, internal thread backing plate 32 and outside nut silk cap 33; Described convex-concave or the primary and secondary shape joint tongue fourth of the twelve Earthly Branches 4 of being is arranged on two end faces and two sides of finished product plate body material, constitutes by being the primary and secondary shape joint tongue fourth of the twelve Earthly Branches 41 and being the concaveconvex shape joint tongue fourth of the twelve Earthly Branches 42; What two end faces of the compound corrugated fiber foaming cement thermal insulation of described high strength material and two sides were provided with is the primary and secondary shape joint tongue fourth of the twelve Earthly Branches 41 or is the concaveconvex shape joint tongue fourth of the twelve Earthly Branches 42, be with die-cut technology, according to the needs of the mode that mounts of the compound corrugated fiber foaming cement thermal insulation of high strength finished material plate body, finish the falcon program of opening at unidirectional primary and secondary or the rebate fourth of the twelve Earthly Branches and two-way primary and secondary or the rebate fourth of the twelve Earthly Branches.
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 9, Figure 10 and Figure 12, described corrugated fiber cement heat preserving material 1, be to utilize heat insulating materials such as high-intensity corrugated fiber cement board, foamed concrete, inorganic concrete companion's fiber and foamed ceramics, by foaming or cast extruded technology, the reached external wall body of wall working strength made from thermal insulation, lightweight damping and energy-saving and environmental protection performance and can be directly as the foamed ceramics of building masonry wall finished product plate body use or the plate body material of surface layers such as foam glass or artificial marble or stone-like coating.
Referring to Fig. 1, Fig. 2, Fig. 4, Figure 11 and Figure 12, the foam cement material 12 that described corrugated fiber cement board 11 outer ends arrange, be the design needs according to finished product plate body working strength, with foaming or cast extruded technology, finish the foaming cement thermal insulation material in the one or both sides of corrugated fiber cement board 11 and fill, make the pitted skin top layer that the bond strength of Da Bai and sprayed coating was plastered, scraped to the wet extension of finish material, mortar concretes such as can satisfying reason stone, Ceramic Tiles.
Referring to Fig. 1, Fig. 3, Fig. 5, Figure 11 and Figure 12, described foam cement material 12 is the demands according to the working strength of finished product plate body material, utilizes and fills extrusion process, in the one or both sides of corrugated fiber cement board 11, finish the to-fill procedure of inorganic concrete companion fiber 13.
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 5, Figure 10, Figure 11 and Figure 12, described inorganic surface material 14, by utilizing foamed ceramic or cast to paste or the spraying extrusion process, the outer wall surface material of attached group of foamed ceramics made from thermal and insulating performance or foam glass or artificial marble or stone-like coating in the outside of foam cement material 12.
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 8 and Fig. 9, described composite foaming cement thermal insulation material 2, accompany fibrous material 22 and the corresponding mouth of pipe 23 of keel to constitute by foaming cement thermal insulation material 21 and inorganic concrete, with foaming cast and extrusion packing technology, between double-deck corrugated fiber cement heat preserving material 1, finish the filling of foaming cement thermal insulation material 21 and inorganic concrete companion fibrous material 22.
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 9, Figure 11 and Figure 12, described fixedly connected support element 3, constituted by hitch screw connecting rod 31, internal thread backing plate 32 and outside nut silk cap 33, described hitch screw connecting rod 31, internal thread backing plate 32 and outside nut silk cap 33, in the fixedly connected mode of hitch screw, be fixed on inboard and the outside that connects double-deck corrugated fiber cement heat preserving material 1 via connecting the support element mouth of pipe 15.
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, described hitch screw connecting rod 31 and internal thread backing plate 32 and outside nut silk cap 33 inboard at double-deck finished product corrugated fiber cement heat preserving material 1 and that the outside is provided with, can select the antiseptic alloy of process or synthesize the supporting member of moulding materials such as fat according to the design needs.
Referring to Fig. 1, Fig. 2, Fig. 4, Fig. 6, Fig. 8 and Fig. 9, described convex-concave or the primary and secondary shape joint tongue fourth of the twelve Earthly Branches 4 of being, constitute by being the primary and secondary shape joint tongue fourth of the twelve Earthly Branches 41 or being the concaveconvex shape joint tongue fourth of the twelve Earthly Branches 42, the installation keel that are provided with above according to finished product plate body material and building beam column and body of wall mount the demand of connected mode, adopt the two-way tenon fourth of the twelve Earthly Branches connected mode that is primary and secondary or concaveconvex shape, utilize die casting moulding or cutter to open falcon technology, in two end faces or two sides of the compound corrugated fiber foaming cement thermal insulation of high strength finished material plate body, finish the unidirectional or two-way setting that is the primary and secondary joint tongue fourth of the twelve Earthly Branches 41 or is the concavo-convex joint tongue fourth of the twelve Earthly Branches 42 respectively.
Operating principle:
One, the compound corrugated fiber foaming cement thermal insulation of high strength material realizes improving the operating principle of thermal insulation and fire-retardant fireproof performance:
The compound corrugated fiber foaming cement thermal insulation of high strength material, utilize rate of closed hole＞95% of the finished product plate body material that inorganic heat insulation materials such as corrugated fiber cement heat preserving material, foamed concrete, foamed ceramics make, coefficient of thermal conductivity is lower than 0.07W/m.k, refractoriness can reach more than 1000 ℃, the performance that is higher than A level fireproof inorganic heat insulating material realizes improving the thermal insulation of finished product plate body material of the present invention and the purpose of design of fire-retardant fireproof performance.
Two, the compound corrugated fiber foaming cement thermal insulation of high strength material can improve the operating principle of sound insulation noise abatement performance:
The compound corrugated fiber foaming cement thermal insulation of high strength material, the compound plate body material of utilizing composite foaming cement material 2 and corrugated fiber cement heat preserving material 1 and outside foam ceramic thermal insulation material to make, be that countless separated foams by porous form, sound-absorbing effect is higher than general concrete more than 5 times, acoustical reduction coefficient is greater than 45dB, become the foaming cement thermal insulation material of application in whole corrugated fiber cement board 11 and the foam cement material 12 and the airtight performance of the multiple multiplication that inorganic surface material 14 has with cast extruded technology in the both sides cast extruded of corrugated fiber cement heat preserving material 1, realize improving the purpose of design of finished product plate body material sound insulation noise abatement performance of the present invention.
Three, the compound corrugated fiber foaming cement thermal insulation of high strength material is realized the operating principle of lightweight loss of weight and anti-seismic performance:
The compound corrugated fiber foaming cement thermal insulation of high strength material, utilize the comprehensive unit weight of the compound plate body of corrugated fiber cement heat preserving material 1 and composite foaming cement material 2 to be no more than 450kg/m3, can realize reducing the comprehensive volumetric usage of finished product plate body more than 30%, reach the purpose of design that alleviates body of wall load of the present invention at double; The connection support element that utilization arranges at the finished product plate body and building frame, beam column and basic unit's body of wall are reserved the installation keel that arrange and are directly fixedly mounted, finished product plate body material and building frame, beam column and basic unit's body of wall are melted be firm one, realize improving the lightweight loss of weight of finished product plate body of the present invention and the purpose of design of anti-seismic performance.
Four, the compound corrugated fiber foaming cement thermal insulation of high strength material realizes strengthening the operating principle of pressure-proof and snap-resistent and raising adherence force performance:
The compound corrugated fiber foaming cement thermal insulation of high strength material, utilize the inorganic concrete companion fiber 13 that proportioning is used in the foaming cement thermal insulation material 1, make finished product plate body material bending resistance rupture load surpass the bearing capacity deadweight more than 7 times, more than the compressive strength 15/mpa, more than the hanging force 3000/N; Utilize foaming cement thermal insulation material 1 inside and outside employing pitted skin top layer design scheme, make the finished product plate body possess favorable compatibility and pressure-proof and snap-resistent intensity, satisfy and directly manage the adhesion strength that stone, ceramic tile etc. mounted, plaster, scraped Da Bai, spraying stone-like coating, make finished product plate body of the present invention realize improving the purpose of design of resistance to compression, anti-folding and bonding force performance.
Five, the compound corrugated fiber foaming cement thermal insulation of high strength material realizes improving the operating principle of construction efficiency and the performance that saves labour turnover:
The compound corrugated fiber foaming cement thermal insulation of high strength material, utilization is connected technology at the framework of the connection support element 3 of finished product plate body setting and building, beam column, roofing with basic unit pre-buried directly the mounting of keel contact in body of wall position, simplify the building by laying bricks or stones of traditional body of wall, mortar has filled and pasted the construction process of surface layer by creativeness, realized the purpose of design that the present invention shortens the building engineering construction duration and saves labour turnover.
Six, the compound corrugated fiber foaming cement thermal insulation of high strength material realizes improving the operating principle of construction work and construction quality performance:
Be connected support element and framework by reserving the keel piece mouth of pipe 16 that arranges on the compound corrugated fiber foaming cement thermal insulation of the high strength finished material plate body with utilizing, the default keel in beam column and basic unit body of wall position directly mount, make finished product plate body and framework, beam column and basic unit's body of wall firmly are connected in one, in work progress, can be according to revising body of wall angle of inclination needs, about carrying out, front and back and move left and right, by the framework to producing in the building engineering work progress, effective correction of beam column and basic unit's body of wall gradient reaches the purpose of design that improves construction work and engineering construction quality performance.
Embodiment 1:
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 8, Fig. 9, Figure 10, Figure 11 and Figure 12, the compound corrugated fiber foaming cement thermal insulation of high strength material realize the embodiment that technical matters is used according to following steps.
The compound corrugated fiber foaming cement thermal insulation of high strength material, utilize corrugated fiber cement heat preserving material 1 to have and to satisfy the single or double that is pitted skin corrugated fiber cement board 11 of pouring into a mould filling-foam cement heat preserving material adhesive intensity, with foam cement cast extruded or mould-forming process, finish cast, filling and the maintenance of foam cement material 12; Second step, utilize foamed ceramic or pour into a mould bonding or technology such as spraying extruding etc., finish foamed ceramics or body of wall surface material moulding programs such as foam glass or artificial marble or stone-like coating in foam cement material 12 outsides; The 3rd step, utilize cutting technique, finish length, width, the thickness processing and forming of corrugated fiber cement heat preserving material 1 semiproduct plate body material; In the 4th step, in the permanent position of semiproduct corrugated fiber cement heat preserving material 1 plate face, finish to mount connects support element 3 and reserve the support element mouth of pipe 15 brill falcons that connect; In the 5th step, with the gauge requirement of two half-finished corrugated fiber cement heat preserving materials 1 according to design, it is standby to finish fixed installation by fixedly connected support element 3; In the 6th step, accompany fibrous material 22 to add in the foaming cement thermal insulation material 21 standby according to the concrete of design needs working strength; In the 7th step, will put into mould by two semiproduct high strength corrugated fiber cement heat preserving materials 1 of fixedly connected support element 3 support fixation; It is standby to utilize cast extruded technology to finish the filling of composite foaming cement thermal insulation material 21, maintenance and moulding; In the 8th step, finish the body formed polishing of high strength corrugated fiber cement heat preserving material half-finished product plate according to the needs of design specifications; The 9th step, the half-finished plate body of high strength corrugated fiber cement heat preserving material is put to groover, connect design needs with mounting means according to plate body, with open falcon technology finish in two end faces of finished product plate body and two sides unidirectional or two-way be the primary and secondary shape joint tongue fourth of the twelve Earthly Branches 41 or be the convex-concave shape joint tongue fourth of the twelve Earthly Branches 42 open falcon; In the tenth step, the semiproduct plate body is put to the brill falcon of boring on the tenon tire mill, finishing the keel piece mouth of pipe 16 that connects the reservation of building masonry wall keel connecting elements; At last, according to being the master and slave type tenon fourth of the twelve Earthly Branches or being the convex tenon fourth of the twelve Earthly Branches or being the matrix tenon fourth of the twelve Earthly Branches technology that is connected of the two ends of finished product plate body or both sides, realize that plate body of the present invention has thermal insulation, light body antidetonation, sound isolating and flame-retardant, acidproof rain burn into long service life, installing/dismounting facility, directly uses, can be recycled and the development and Design purpose of energy-saving and environmental protection performance cheaply as the finished product body of wall.
Embodiment 2:
Referring to Fig. 1, Fig. 2, Fig. 4, Fig. 7, Fig. 9, Figure 10, Figure 11 and Figure 12, the compound corrugated fiber foaming cement thermal insulation of high strength material is realized the embodiment of construction work outer wall body thermal insulation and fire-retardant fireproof performance.
The corrugated fiber cement heat preserving material 1 and the composite foaming cement material 2 that in the compound corrugated fiber foaming cement thermal insulation of high strength material, arrange, utilize concrete and ceramic foam cast extruded technology, make and to satisfy roofing, ceiling, having of floor and external and internal wall material working strength is higher than the traditional polyphenyl plate of use, squeeze the thermal and insulating performance of organic insulation materials such as north plate and polyurethane foam, utilize the foaming cement thermal insulation plate, compound plate body rate of closed hole＞95% of foamed ceramics surface material and corrugated fiber cement sheet material, coefficient of thermal conductivity is lower than 0.07W/m.k, refractoriness surpasses more than 1000 ℃ and belongs to A level fireproof inorganic insulation plate body material properties, realizes improving the thermal insulation of finished product plate body material of the present invention and the purpose of design of fire-retardant fireproof performance.
Embodiment 3: referring to Fig. 1, Fig. 2, Fig. 4, Figure 10, Figure 11 and Figure 12, the compound corrugated fiber foaming cement thermal insulation of high strength material is realized the embodiment of sound insulation noise abatement performance.
The foaming cement thermal insulation material of in the corrugated fiber cement heat preserving material 1 of the arranged outside of the compound corrugated fiber foaming cement thermal insulation of high strength material and the inboard composite foaming cement material 2 that arranges, using, countless separated foams by porous form, its sound-absorbing effect is higher than general concrete more than 5 times, acoustical reduction coefficient is greater than 45dB, with cast or extrusion process, utilization is in the corrugated fiber cement board 11 of corrugated fiber cement heat preserving material 1 both sides and the outside of foam cement material 12, with foam process, the airtight function of the dual multiplication that the heat insulating materials such as foamed ceramics of the attached group of inorganic surface material that forms 14 application have, realization improves the purpose of design of finished product plate body material sound insulation noise abatement performance of the present invention.
Embodiment 4: referring to Fig. 1, Fig. 2, Fig. 4, Fig. 9, Figure 11 and Figure 12, the compound corrugated fiber foaming cement thermal insulation of high strength material is realized the embodiment of lightweight loss of weight and anti-seismic performance.
The adhesive strength of the cast the satisfied filling-foam cement material that is provided with in corrugated fiber cement heat preserving material 1 inside of the outer setting of the compound corrugated fiber foaming cement thermal insulation of high strength material and be pitted skin corrugated fiber cement board 11 and at its single or double, the foam cement material 12 that is provided with cast extruded and mould-forming process, with foaming fire inorganic surface material 13 that foamed ceramics technology is provided with and in the composite foaming cement material 2 that the inside of the compound corrugated fiber foaming cement thermal insulation of high strength material arranges the main comprehensive unit weight of using of materials such as foam cement be no more than 450kg/m3, comprehensive volumetric usage is saved more than 30%, is lower than traditional body of wall load at double; The described inorganic concrete companion fibrous material 22 that proportioning is added in the batching foamed concrete of foaming cement thermal insulation material 21 can increase the working strength of the pressure-proof and snap-resistent of plate body material; The inboard, two ends that is provided with hitch screw connecting rod 31 above the described connection support element 3 is provided with internal thread backing plate 32 and the outside, two ends and is provided with outside nut silk cap 33 and forms an integrated carrying plate body for 1 attached group with double-deck corrugated fiber cement heat preserving sheet material, making comprehensive bending resistance and the rupture load power of finished product plate body is that the bearing capacity deadweight is more than 7 times, more than the compressive strength 10/mpa, hanging force 3000/N has reached the working strength of external wall body of wall; The keel piece mouth of pipe 16 that described corrugated fiber cement board 11 is provided with above, mount and be connected by connecting the installation keel that arrange on keel piece that support element 3 is provided with above and building frame, beam column and the basic unit body of wall, finished product plate body and building masonry wall are combined together, realize the lightweight loss of weight of plate body material of the present invention and the purpose of design of anti-seismic performance.
Embodiment 5: referring to Fig. 1, Fig. 4, Figure 11 and Figure 12, and the embodiment that the compound corrugated fiber foaming cement thermal insulation of high strength material is realized strengthening pressure-proof and snap-resistent and improved the adherence force performance.
In the foam cement material 12 and composite foaming cement material 2 that fill the one or both sides of the corrugated fiber cement board 11 that arranges in corrugated fiber cement heat preserving material 1, wind resistance according to outer wall body, the working strength demand of resistance to compression and anti-folding, use inorganic concrete companion fiber 13 by proportioning, make the bending resistance rupture load of finished product plate body material surpass the bearing capacity deadweight more than 7 times, more than the compressive strength 15/mpa, more than the hanging force 3000/N, make the finished product plate body have the intensity of favorable compatibility and pressure-proof and snap-resistent, utilize the pitted skin top layer of the inside and outside employing of finished product plate body to possess and directly manage stone, ceramic tiles etc. mount, plaster, scrape the adhesion strength of Da Bai and all kinds of coating of spraying, realize improving the purpose of design of finished product plate body material pressure-proof and snap-resistent and bonding force performance.
Embodiment 6: referring to Fig. 1, Fig. 2, Fig. 4 and Fig. 9, the compound corrugated fiber foaming cement thermal insulation of high strength material realizes improving the embodiment of construction efficiency and the performance that saves labour turnover.
At the compound corrugated fiber foaming cement thermal insulation of high strength material two ends or both sides be provided with and be convex-concave or the primary and secondary shape joint tongue fourth of the twelve Earthly Branches 4, be the primary and secondary joint tongue fourth of the twelve Earthly Branches 41 and be the concavo-convex joint tongue fourth of the twelve Earthly Branches 42 by the unidirectional tenon fourth of the twelve Earthly Branches or the two-way tenon fourth of the twelve Earthly Branches and constitute; The described keel piece mouth of pipe 16 that is provided with at the two-end part that is convex-concave or the primary and secondary shape joint tongue fourth of the twelve Earthly Branches 4, mounting the pre-buried keel contact in mode and building frame, beam column, roofing and basic unit body of wall position with keel directly mounts, by utilizing primary and secondary or the fixedly connected mode of rebate fourth of the twelve Earthly Branches interlock, finishing the finished product plate body piles up and mounts, simplify wall structure and packaging technology by creativeness, realize that finished product plate body material of the present invention shortens traditional architecture thing construction period and effective purpose of design that reduces construction cost at double.
Embodiment 7: referring to Fig. 1, Fig. 2, Fig. 8, Fig. 9, Figure 11 and Figure 12, the compound corrugated fiber foaming cement thermal insulation of high strength material realizes improving the embodiment of engineering construction quality and construction efficiency function.
Corrugated fiber cement heat preserving material 1 two ends that are provided with in the outside of the compound corrugated fiber foaming cement thermal insulation of high strength material are provided with is the keel piece mouth of pipe 16 that convex-concave or 4 positions, the primary and secondary shape joint tongue fourth of the twelve Earthly Branches are provided with, it is the framework by fixed component and building, the installation keel that beam column and basic unit body of wall position arrange directly mount, make finished product plate body and framework, beam column and basic unit's body of wall firmly are connected in one, in the work progress, according to revising body of wall angle of inclination needs, about carrying out, front and back and move left and right, finish the framework that building is generally produced in work progress, beam column and basic unit's body of wall gradient are effectively proofreaied and correct, and realize improving the purpose of design of finished product plate body material engineering construction quality of the present invention and construction efficiency.
Embodiment 8: referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, the compound corrugated fiber foaming cement thermal insulation of high strength material realizes hiding the embodiment of circuit line box and communication pipeline function.
The double-deck corrugated fiber cement heat preserving material 1 inner foaming cement thermal insulation material 21 that arranges that is provided with in the outside of the compound corrugated fiber foaming cement thermal insulation of high strength material, connect support element 3 supports formation between double-deck corrugated fiber cement heat preserving material 1 finished product plate body mezzanine space by utilizing, be implemented in and hide the purpose of design that the pre-buried connecting elements of keel and circuit cable, line box and communication pipeline facility are installed in the finished product plate body material of the present invention.
Claims (10)
1. the compound corrugated fiber foaming cement thermal insulation of high strength material comprises corrugated fiber cement heat preserving material (1), composite foaming cement thermal insulation material (2), fixedly connected support element (3) and is convex-concave or the primary and secondary shape joint tongue fourth of the twelve Earthly Branches (4); Described corrugated fiber cement heat preserving material (1), be located at the outside of composite foaming cement thermal insulation material (2), constituted by corrugated fiber cement board (11), foam cement material (12), inorganic concrete companion fiber (13), inorganic surface material (14), the connection support element mouth of pipe (15) and the keel piece mouth of pipe (16); Described composite foaming cement thermal insulation material (2) is located between the double-deck corrugated fiber cement heat preserving material (1), by foaming cement thermal insulation material (21) and inorganic concrete companion's fibrous material (22) and the corresponding mouths of pipe of keel (23) formation; Described fixedly connected support element (3) is located between the double-deck corrugated fiber cement heat preserving material (1), is made of hitch screw connecting rod (31), internal thread backing plate (32) and outside nut silk cap (33); Two end faces and two sides of finished product plate body material are located in described convex-concave or the primary and secondary shape joint tongue fourth of the twelve Earthly Branches (4) of being, and constitute by being the primary and secondary shape joint tongue fourth of the twelve Earthly Branches (41) and being the concaveconvex shape joint tongue fourth of the twelve Earthly Branches (42).
2. the compound corrugated fiber foaming cement thermal insulation of high strength according to claim 1 material, it is characterized in that: described corrugated fiber cement board (11) is with cast extruded technology, is arranged on a side or the middle part of corrugated fiber cement heat preserving material (1); Described foam cement material (12), be located at the one or both sides of corrugated fiber cement board (11), be with concrete foaming or cast extruded technology, setting possess that surface materials such as reason stone, pottery, imitative stone are wet to be hung or foamed ceramics is fired, mortar concrete is plastered, scrape the pitted skin insulation plate body material of the bond strength of Da Bai and sprayed coating; Described inorganic concrete is accompanied fiber (13), is located at the inside of foam cement material (12), is the design needs according to finished product plate body material working strength, the inorganic concrete companion fibrous material that the proportioning of setting is added; Described inorganic surface material (14), be located at the outside of foam cement material (12), be with foamed ceramic or spraying extrusion process, the body of wall surface layer of the foamed ceramics with skin thermal and insulating performance of setting or foam glass or reason stone or stone-like coating; The described connection support element mouth of pipe (15) is located at the setting position of corrugated fiber cement heat preserving material (1), is to bore falcon technology with mould, setting install and fix the default connection mouth of pipe that connects support element (3); The described keel piece mouth of pipe (16) is located at the tenon fourth of the twelve Earthly Branches at corrugated fiber cement heat preserving material (1) two ends and is set the position, is to bore falcon technology with mould, and the body of wall of the connection building of setting is installed the default connection mouth of pipe of keel.
3. the compound corrugated fiber foaming cement thermal insulation of high strength according to claim 1 material, it is characterized in that: described foaming cement thermal insulation material (21), be located between the double-deck corrugated fiber cement heat preserving material (1), with foamed concrete and cast extruded technology, setting have an inorganic heat insulation material layer that can satisfy the skin thermal and insulating performance.
4. the compound corrugated fiber foaming cement thermal insulation of high strength according to claim 1 material, it is characterized in that: described inorganic concrete companion fibrous material (22), being located at the inside of foaming cement thermal insulation material (21), is for reaching and satisfy the inorganic concrete companion fibrous material of the working strength proportioning interpolation of finished product plate body material.
5. the compound corrugated fiber foaming cement thermal insulation of high strength according to claim 1 material, it is characterized in that: the corresponding mouth of pipe (23) of described keel, being located at the corresponding position of the keel piece mouth of pipe (16), is for the body of wall that connects building keel to be installed to reserve the connection mouth of pipe that arranges.
6. the compound corrugated fiber foaming cement thermal insulation of high strength according to claim 1 material, it is characterized in that: described hitch screw connecting rod (31), be located between the double-deck corrugated fiber cement heat preserving material (1), finish with outside nut silk cap (33) with the internal thread backing plate (32) that two ends are respectively equipped with via the connection support element mouth of pipe (15) and fixedly connected.
7. the compound corrugated fiber foaming cement thermal insulation of high strength according to claim 1 material, it is characterized in that: described hitch screw connecting rod (31), internal thread backing plate (32) and outside nut silk cap (33), be the needs according to design, adopt the antiseptic alloy material of process or synthesize the dead joint member of moulding materials such as fat.
8. the compound corrugated fiber foaming cement thermal insulation of high strength according to claim 1 material, it is characterized in that: describedly be the primary and secondary shape joint tongue fourth of the twelve Earthly Branches (41) and be the concaveconvex shape joint tongue fourth of the twelve Earthly Branches (42), be according to the needs of design, adopt two-way primary and secondary or the rebate fourth of the twelve Earthly Branches and the unidirectional mortise and tenon connected mode that is primary and secondary or the rebate fourth of the twelve Earthly Branches of being.
9. the compound corrugated fiber foaming cement thermal insulation of high strength according to claim 1 material, it is characterized in that: the compound corrugated fiber foaming cement thermal insulation of described high strength material can adopt fixedly connected support element (3) to support and two kinds of plate body composite moldings of foam cement cast extruded mode according to the design needs.
10. the compound corrugated fiber foaming cement thermal insulation of high strength according to claim 1 material, it is characterized in that: described in the compound corrugated fiber foaming cement thermal insulation of high strength material inboard, can hide to arrange keel connecting elements and facilities such as circuit cable, line box and communication pipeline are installed according to the design needs.
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