CN103306015A - Cylindrical yarn dyed jacquard filling-wise elastic towel fabric and weaving method thereof - Google Patents
Cylindrical yarn dyed jacquard filling-wise elastic towel fabric and weaving method thereof Download PDFInfo
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- CN103306015A CN103306015A CN2013102032835A CN201310203283A CN103306015A CN 103306015 A CN103306015 A CN 103306015A CN 2013102032835 A CN2013102032835 A CN 2013102032835A CN 201310203283 A CN201310203283 A CN 201310203283A CN 103306015 A CN103306015 A CN 103306015A
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Abstract
The invention relates to the field of towel weaving and discloses a method for weaving a cylindrical yarn dyed jacquard filling-wise elastic towel fabric and the fabric. The method comprises the motions of warp pacing, shedding, weft insertion, beating-up and reeling. The method for weaving the cylindrical yarn dyed jacquard filling-wise elastic towel fabric has the advantages that the yarn dyed effect of exterior and interior layers and a looped pile layer are achieved, multiple fabrics are woven on one same machine at the same time, the obtained towel fabric is cylindrical, a figured texture weave is generated between pile stitches of the exterior and interior layers, the color is varied, the yarn dyed effect is good, the elasticity is excellent, and relatively high application value is acquired.
Description
Technical field
The present invention relates to a kind of towel and weave the field, particularly be used to method and the fabric thereof of weaving cylindric yarn-dyed jacquard latitude bullet towel cloth.
Background technology
The daily textiles that towel cloth system adopts different tension force double ends axle, the length technology of beating up to produce.Existing technology mostly is the individual layer open width has shuttle or the only width of cloth of rapier weft inserting to weave, and is mainly used in wiping and bathing towel, nightwear, towelling coverlet etc.In view of towel cloth soft, abundant texture and warmth retention property, if can produce a kind of cylindric latitude bullet towel cloth, can realize towel cloth in the application in the fields such as cover head cap, cover neck scarf and thickening type body-shaping, warm-keeping leggings, and design and processing are made in the cutting that can simplify associated terminal product complexity.There is no cylindric broadwise elasticity towel cloth product and the bibliographical information of technology or the application in actual production process in the prior art.In view of cylindric latitude bullet towel cloth has preferably practical value in the Application Areas of reality, be necessary to develop a kind of special weaving method that can directly produce cylindric latitude bullet towel cloth.Simultaneously, consider the one-shot forming of cylindric latitude bullet towel cloth, need not along the further cutting of warp thread direction, in order to improve the applicability of towel cloth, reduce the specifications and models of product, be necessary to adopt latitude bullet technology, purchase the spandex covered type elastic yarn at grain cross, further promote the adaptability of fabric product.In addition, existing towel cloth need to carry out staining procedure after finishing and can show different color effects weaving, through hyperchromatic towel cloth exist COLOR FASTNESS low, easily fade, textile dyeing process water amount is large, energy consumption is high, therefore need to advocate a kind of look weaving process low-carbon ecological processing method that is applicable to towel cloth.
Summary of the invention
The present invention is directed to prior art and weave cylindric latitude bullet towel cloth, particularly the shortcoming of cylindric yarn-dyed jacquard latitude bullet towel cloth provides a kind of method and towel cloth thereof be used to weaving cylindric yarn-dyed jacquard latitude bullet towel cloth.
For achieving the above object, the present invention can take following technical proposals:
Several weaving method of same machine of cylindric yarn-dyed jacquard latitude bullet towel cloth comprise following concrete steps:
1) let-off motion: with looped pile through from the looped pile warper beam unwinding out and pass menopause tablet and lease rod, according to the different needs of different weaving tensions and formation of fabrics unequally with described looped pile warp and ground through sending into respectively the shed open district;
2) harness motion: use shedding mechanism that looped pile warp and ground warp are formed shed open between fell and lease rod;
3) motion of weft-insertion: weft yarn is introduced described shed open successively;
4) beating motion: the weft yarn that will introduce described shed open is pushed fell to from described shed open middle part, finish described weft yarn respectively with the interweaving and form fabric of described looped pile warp and ground warp;
5) takeup motion: described fabric strides across brest beams and is wound on cloth beam and obtains final products under the traction of fabric guide roll and work beam;
Wherein, several fabrics are weaved simultaneously, described several fabrics share the same set of warp let-off, opening and coiled body, every width of cloth fabric uses respectively independently weft insertion device and beating-up mechanism, described weft insertion device comprises the unidirectional weft insertion device that is arranged on the loom both sides and is arranged on a plurality of two-way weft insertion device between the described unidirectional weft insertion device, and described two-way weft insertion device both sides are separately installed with reed.
As preferably, described step 1 also comprises: described looped pile warp beam and ground warp beam are rotated by warp tension induction controller and variable-frequency motor control respectively, realize looped pile warp and ground through between different tension force and the different length warp let-off.
As preferably, described step 2 also comprises: carry out conversion between fabric tissue and the flower shape information by jacquard faucet, control the lifting of described looped pile warp and ground warp by the perpendicular pin that is connected with harness cord and heald, form respectively ground tissue, top layer terry loop layer and nexine terry loop layer as fabric ground section skeleton.
As preferably, described step 3 also comprises: the cam of throwing a spear rotates and swings around the little axle of picker stick lower margin by the lower end that the picker stick connecting rod drives picker stick around the side shaft of throwing a spear, and the shuttle that hits in the shuttle box makes it to fly in shed open along described reed.
As preferably, described step 4 also comprises: ANALYSIS OF LOOM CRANK SHAFT drives lay sword around loom earth's axis reciprocally swinging and drives described reed motion by cambered axle crank and the lay sword connecting rod that beats up, described weft yarn under the promotion of described reed, realizes with described looped pile warp and the interweaving of warp.
Use above-mentioned with several weaving method gained towel cloths of machine, comprise terry loop layer and ground tissue, organize cylindrical describedly and by the weft yarn that interweaves and ground through being made into, described terry loop layer comprises being positioned to be organized inboard nexine terry loop layer describedly, is positioned at the top layer terry loop layer of organizing the outside describedly, structural looped pile forms described terry loop layer by being attached to describedly, and described looped pile is attached to describedly structural looped pile warp for interweaving.
As preferably, also be provided with figured texture weave on the described terry loop layer.
As preferably, described looped pile is through be textile dyed yarn, original liquid coloring ACRYLIC YARNS or low elastic polyester filament, and warp is polyester cotton blended yarn describedly, and described weft yarn is polyester cotton blending/spandex covered yarn.
As preferably, the fabric width of described towel cloth is 20-30cm, and the diameter after the expansion is 13-16cm.
The present invention has significant technique effect owing to having adopted above technical scheme:
Adopt above-mentioned weaving method can directly obtain latitude bullet towel cloth cylindraceous, adopt double-colored looped pile through and jacquard process after, can realize having table nexine pile stitch and large jacquard weave appearance effect at towel cloth, use not homochromy looped pile through after, can realize that multicolour knit effect according to the large jacquard weave look of flower deformation at fabric.
The small size structure that the fabric width of towel cloth is decided to be 20-30cm, the diameter after the towel cloth typing is 13-16cm, towel cloth need not the cutting stitching and is cylinder-like structure; Several towel cloths can be weaved simultaneously, have simplified technological process, have improved production efficiency.
Product has higher broadwise elasticity, need not can obtain having high elasticity and to a certain degree interior retractile vary in diameter fabric along warp-wise standard width of a room in an old-style house piece.
Description of drawings
Fig. 1 is the main TV structure figure of embodiment 1 described loom.
Fig. 2 is the side-looking structure chart of embodiment 1 described loom.
Fig. 3 is the broadwise schematic cross-section of the cylindric yarn-dyed jacquard latitude of embodiment 1 gained bullet towel cloth.
Fig. 4 is that the A-A of Fig. 3 is to cut-away illustration.
Fig. 5 is the enlarged diagram of Fig. 4.
The specific embodiment
The present invention is described in further detail below in conjunction with embodiment.
Cylindric yarn-dyed jacquard latitude bullet towel cloth of the present invention needs to obtain weaving through wefting insertion and the improved fly-shuttle loom of beating device.Loom after the repacking such as Fig. 1, shown in 2, by shedding mechanism and shedding system (jacquard faucet 1, harness cord 5, keevil 6 and heald 7), several weft insertion devices (shuttle box 15, shuttle 17, picker stick 14, the side shaft 11 of throwing a spear, the cam 12 of throwing a spear, picker stick connecting rod 13, shuttle box 15, offside shuttle box 29 etc.), synchronous beating-up mechanism (reed 50, slay wood 16, reed pin axle 48, lay sword 49, cambered axle 52, cambered axle crank 53, the lay sword connecting rod 54 that beats up, reed cap 51), textile fabric winding mechanism (brest beams 44, fabric guide roll 45, work beam 46 and cloth beam 47) and double ends axle warp-feeding mechanism (warp beam 55, looped pile warp beam 58, two back rest 59, menopause tablet 60, lease rod 61) and the formations such as tension force control and warp stop motion system.
In cylindric yarn-dyed jacquard latitude bullet towel cloth weaving process, looped pile through 57 and ground through 56 unwinding is out on looped pile warp beam 58 and the ground warp beam 55 respectively under the effect of warp tension force induction control system, pass menopause tablet 60 and lease rod 61, send into the shed open district, finish let-off motion; The looped pile of sending into the shed open district through 57 and ground through 56 at harness cord 5 and heald 7(and 64) control under be raised respectively or fall, form the upper strata 8(and 62 of shed open A) and the 9(of lower floor and 63), finish harness motion; Polyester cotton blending/spandex covered yarn weft yarn 10 side from shed open A under shuttle carrying and traction flies to opposite side, finishes motion of weft-insertion; Introduce the weft yarn 10 of shed open A and under the promotion of reed 50, shift to fell B from the middle part of shed open A, realize at fell B place weft yarn 10 and looped pile through 8 and through 9 interweave and form towel cloth C(and D, E), finish beating motion; The towel cloth C(that weaves and D, E) at fabric guide roll 21(namely 45 and 67) and work beam 22(namely 46 and 66) traction under, the brest beams 20(that strides across loom namely 44 and 68) to be wound on cloth beam 23(be 47 and 65) on, finish takeup motion.The five large motions of weaving like this go round and begin again, and finish weaving of the another latitude of a latitude, form continuous towel cloth.
Above-mentioned let-off motion system is controlled respectively the rotation of looped pile warp beam 58 and ground warp beam 55 by warp tension induction control system and variable-frequency motor (not marking among Fig. 1), realize looped pile through 57 and ground through 56 different tension force, the different length warp let-off.Wherein, looped pile is little through 57 tension force, warp run-in is large, and the tension force on ground 56 is large, warp run-in is little, and the warp run-in difference in size is according to the terry height calculative determination of fabric between the two.
Harness motion system need to spend the conversion of shape information by jacquard faucet 1 according to fabric tissue, and by perpendicular pin 2 connect harness cords 5 and heald 7 control first, second dichromatism looped piles through 57 and ground through 56 elevating movement, to form towel cloth table nexine interlacing point.Wherein, the distribution of perpendicular pin 2 and harness cord 5 is by the upper and lower bar guide 3 of the jacquard that is mutual vertical distribution and 4 location; The dispersion of distribution, density and the order of harness cord 5 above shed open A then has keevil 6 location of loom.
Motion of weft-insertion system is by the cam 12(and 25,33,41 that throws a spear) around the side shaft 11(and 24,32,40 that throws a spear) rotation, and by picker stick connecting rod 13(and 26,34,39) drive picker stick 14(and 27,35,42) lower end 19 around the little axle 18(of picker stick lower margin and 28,31,38) swing, strike shuttle box 15(and 29,36,43) the shuttle 17(and 30,37 in) makes it to fly in shed open A along reed 50, realize the shuttle distribution of weft yarn 10 in shed open A.
Beating motion system is by the rotation of ANALYSIS OF LOOM CRANK SHAFT 52, drive lay swords 49 and drive by reed cap 51 location around the loom earth's axis 48 reciprocally swingings and be installed on reed 50 motions on the slay wood 16 by beat up connecting rod 54 of cambered axle crank 53 and lay sword, thereby weft yarn 10 is moved to fell B, with realize weft yarn 10 with looped pile through 8 and ground through 9 interweave and form towel cloth C(and D, E).
Several refer to that weaving of each width of cloth towel cloth shares the same set of warp let-off, opening and takeup motion on same loom with machine; But the reed of its weft insertion device and beating-up mechanism then is segmented configuration, namely not only in the loom arranged on left and right sides left and right two unidirectional weft insertion devices are installed respectively, and along the direction of reed 50 in the middle of loom (between left and right two unidirectional weft insertion devices) also segmentation the two-way weft insertion device in several left and right sides is installed, several little reed 50 of sectional type are installed respectively on two-way weft insertion device both sides in the left and right sides.In weaving process, each weft insertion device and beating-up mechanism are synchronized with the movement, and realize same woven the making of several fabrics.
Further, for guarantee behind the lower machine each width of cloth fabric through close evenly, weaving process adopts " empty dent+special line " method denting.Namely when the several dent middle longitudes near edge, every width of cloth fabric left and right sides penetrate, wear successively laterally respectively empty 1,2 dent of a dent from cloth width of cloth inboard, and behind empty 3 dents of outermost, penetrate not participate in interweaving and only play the special line of width of cloth support effect, to resist and the balance weft yarn goes back to when knitting opposite side section through the traction contraction at alignment fabric center.
Weave the resulting towel cloth of step more than the process, its structure is shown in Fig. 3-5, comprise terry loop layer and ground tissue, organize cylindrical, and be made into through 56 by the weft yarn 10 that interweaves and ground, terry loop layer comprises the inboard nexine terry loop layer and the top layer terry loop layer of organizing the outside of tissue with being positioned at with being positioned at, and terry loop layer forms by being attached to the structural looped pile in ground, and looped pile is attached to the structural looped pile in ground through 57 for interweaving.
Also according to the figured texture weave setting is arranged, realize the conversion of looped pile warp between table, nexine terry loop layer of different color by jacquard process on the terry loop layer, realize that in terry loop layer the required looped pile of all kinds of flower shape distributes.
In order to satisfy the Functional Requirement of ecological, environmental protective cleaner production and outdoor goods, the looped pile here is through 57 spinning Quality Pure Cotton Yarn Production or having the original liquid coloring ACRYLIC YARNS, low elastic polyester filament etc. of anti-ultraviolet function through the looks of finishing functions for different colours, ground is through 56 being conventional white polyester cotton blended yarn or low elastic polyester filament, and weft yarn 10 is polyester cotton blending/spandex covered yarn.
The fabric width of above-mentioned towel cloth is 20-30cm, and the deployed diameter after the typing is 13-16cm.Meet cover head cap, cover neck scarf and the requirement of thickening type body-shaping, warm-keeping bottoming trouser legs diameter of average physique human.The horizontal shape size amplitude of fabric can be done appropriateness because of latitude elasticity and freely change, and need not cutting and sews up and have of one's own cylinder-like structure, only needs to require cutting after fabric vertically measures length and places hem dimensions, the stitching of two ends flanging according to product length; And the vary in diameter of the final products different parts in the use procedure can be realized by the broadwise elastic telescopic of fabric.
In a word, above only is preferred embodiment of the present invention, and all equalizations of doing according to the present patent application claim change and modify, and all should belong to the covering scope of patent of the present invention.
Claims (9)
1. several weaving method of same machine of a cylindric yarn-dyed jacquard latitude bullet towel cloth comprise following concrete steps:
1) let-off motion: with looped pile through (57) from looped pile warp beam (58) unwinding out and pass menopause tablet (60) and lease rod (61), according to the different needs of different weaving tensions and formation of fabrics unequally with described looped pile through (57) and warp (56) send into respectively the shed open district;
2) harness motion: use shedding mechanism that looped pile is formed shed open through (56) through (57) and ground between fell and lease rod (61);
3) motion of weft-insertion: weft yarn (10) is introduced described shed open successively;
4) beating motion: the weft yarn (10) that will introduce described shed open is pushed fell to from described shed open middle part, finish described weft yarn (10) respectively with described looped pile interweaving and form fabric through (57) and ground warp (56);
5) takeup motion: described fabric strides across brest beams (44) and is wound on cloth beam (47) and obtains final products under the traction of fabric guide roll (45) and work beam (46);
Wherein, several fabrics are weaved simultaneously, described several fabrics share the same set of warp let-off, opening and coiled body, every width of cloth fabric uses respectively independently weft insertion device and beating-up mechanism, described weft insertion device comprises the unidirectional weft insertion device that is arranged on the loom both sides and is arranged on a plurality of two-way weft insertion device between the described unidirectional weft insertion device, and described two-way weft insertion device both sides are separately installed with reed (50).
2. according to claim 1 with several weaving method of machine, it is characterized in that, described step 1 also comprises: described looped pile warp beam (58) and ground warp beam (55) are rotated by warp tension induction controller and variable-frequency motor control respectively, realize that looped pile warp (57) and ground are through different tension force and the different length warp let-off between (56).
3. according to claim 1 with several weaving method of machine, it is characterized in that, described step 2 also comprises: carry out conversion between fabric tissue and the flower shape information by jacquard faucet (1), control described looped pile through the lifting of (57) and ground warp (56) by the perpendicular pin (2) that is connected with harness cord (5) and heald (7), form respectively ground tissue, top layer terry loop layer and nexine terry loop layer as fabric ground section skeleton.
4. according to claim 1 with several weaving method of machine, it is characterized in that, described step 3 also comprises: the cam of throwing a spear (12) rotates and swings around the little axle of picker stick lower margin (18) by the lower end that picker stick connecting rod (13) drives picker stick (14) around the side shaft of throwing a spear (11), and the shuttle (17) in the strike shuttle box (15) makes it to fly in shed open along described reed (50).
5. according to claim 1 with several weaving method of machine, it is characterized in that, described step 4 also comprises: ANALYSIS OF LOOM CRANK SHAFT (52) is beaten up connecting rod (54) drive lay sword (49) around the loom earth's axis (48) reciprocally swinging and is driven described reed (50) motion by cambered axle crank (53) and lay sword, and described weft yarn (10) is realized under the promotion of described reed (50) and described looped pile interweaving through (57) and ground warp (56).
6. a right to use requires 1-5 arbitrary described with several weaving method gained towel cloths of machine, it is characterized in that, comprise terry loop layer and ground tissue, organize cylindrical describedly and be made into through (56) by the weft yarn that interweaves (10) and ground, described terry loop layer comprises being positioned to be organized inboard nexine terry loop layer describedly, is positioned at the top layer terry loop layer of organizing the outside describedly, structural looped pile forms described terry loop layer by being attached to describedly, and described looped pile is attached to describedly structural looped pile warp (57) for interweaving.
7. towel cloth according to claim 6 is characterized in that, also is provided with figured texture weave on the described terry loop layer.
8. towel cloth according to claim 6, it is characterized in that, described looped pile is textile dyed yarn, original liquid coloring ACRYLIC YARNS or low elastic polyester filament through (57), is polyester cotton blended yarn through (56) describedly, and described weft yarn (10) is polyester cotton blending/spandex covered yarn.
9. arbitrary described towel cloth is characterized in that according to claim 6-8, and the fabric width of described towel cloth is 20-30cm, and the diameter after the expansion is 13-16cm.
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| CN201310203283.5A CN103306015B (en) | 2013-05-28 | 2013-05-28 | Cylindrical yarn dyed jacquard filling-wise elastic towel fabric and weaving method thereof |
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| CN201310203283.5A CN103306015B (en) | 2013-05-28 | 2013-05-28 | Cylindrical yarn dyed jacquard filling-wise elastic towel fabric and weaving method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104562391A (en) * | 2014-12-18 | 2015-04-29 | 桐乡市米伽家纺有限公司 | Carpet weaving equipment |
| CN106149130A (en) * | 2016-08-12 | 2016-11-23 | 山东滨州亚光毛巾有限公司 | A kind of controlled antibacterial towel of argentiferous chelating acrylic fiber and preparation method thereof |
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| CN103306015B (en) | 2014-08-13 |
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