CN103306015B - Cylindrical yarn dyed jacquard filling-wise elastic towel fabric and weaving method thereof - Google Patents
Cylindrical yarn dyed jacquard filling-wise elastic towel fabric and weaving method thereof Download PDFInfo
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- CN103306015B CN103306015B CN201310203283.5A CN201310203283A CN103306015B CN 103306015 B CN103306015 B CN 103306015B CN 201310203283 A CN201310203283 A CN 201310203283A CN 103306015 B CN103306015 B CN 103306015B
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Abstract
The invention relates to the field of towel weaving and discloses a method for weaving a cylindrical yarn dyed jacquard filling-wise elastic towel fabric and the fabric. The method comprises the motions of warp pacing, shedding, weft insertion, beating-up and reeling. The method for weaving the cylindrical yarn dyed jacquard filling-wise elastic towel fabric has the advantages that the yarn dyed effect of exterior and interior layers and a looped pile layer are achieved, multiple fabrics are woven on one same machine at the same time, the obtained towel fabric is cylindrical, a figured texture weave is generated between pile stitches of the exterior and interior layers, the color is varied, the yarn dyed effect is good, the elasticity is excellent, and relatively high application value is acquired.
Description
Technical field
The present invention relates to a kind of towel and weave field, particularly for weaving method and the fabric thereof of cylindric yarn-dyed jacquard latitude bullet towel cloth.
Background technology
The daily textiles that towel cloth system adopts different tension force double ends axle, the length technology of beating up to produce.Existing technology mostly is individual layer open width has shuttle or the only width of rapier weft inserting to weave, and is mainly used in wiping and bathing towel, nightwear, towelling coverlet etc.In view of towel cloth soft, abundant texture and warmth retention property, if can produce a kind of cylindric latitude bullet towel cloth, can realize towel cloth in the application in the fields such as cover head cap, cover neck scarf and thickening type body-shaping, warm-keeping leggings, and design and processing are made in the cutting that can simplify associated terminal product complexity.In prior art, there is no cylindric broadwise elasticity towel cloth product and the bibliographical information of technology or the application in actual production process.In view of cylindric latitude bullet towel cloth has good practical value in actual Application Areas, be necessary to develop a kind of special weaving method that can directly produce cylindric latitude bullet towel cloth.Simultaneously, consider the one-shot forming of cylindric latitude bullet towel cloth, without along the further cutting of warp thread direction, in order to improve the applicability of towel cloth, reduce the specifications and models of product, be necessary to adopt latitude bullet technology, at grain cross, purchase spandex covered type elastic yarn, further promote the adaptability of fabric product.In addition, existing towel cloth need to carry out staining procedure after having weaved can show different color effects, through hyperchromatic towel cloth exist COLOR FASTNESS low, easily fade, textile dyeing process water amount is large, energy consumption is high, therefore need to advocate a kind of look weaving process low-carbon ecological processing method that is applicable to towel cloth.
Summary of the invention
The present invention is directed to prior art and weave cylindric latitude bullet towel cloth, particularly the shortcoming of cylindric yarn-dyed jacquard latitude bullet towel cloth, provides a kind of for weaving method and the towel cloth thereof of cylindric yarn-dyed jacquard latitude bullet towel cloth.
For achieving the above object, the present invention can take following technical proposals:
Several weaving method of same machine of cylindric yarn-dyed jacquard latitude bullet towel cloth, comprise following concrete steps:
1) let-off motion: by looped pile through from looped pile warper beam unwinding out and through menopause tablet and lease rod, according to the difference of different weaving tensions and formation of fabrics need to be unequally by described looped pile warp and ground through sending into respectively shed open district;
2) harness motion: use shedding mechanism that looped pile warp and ground warp are formed to shed open between fell and lease rod;
3) motion of weft-insertion: weft yarn is introduced to described shed open successively;
4) beating motion: from described shed open middle part, push the weft yarn of introducing described shed open to fell, complete described weft yarn respectively with the interweaving and form fabric of described looped pile warp and ground warp;
5) takeup motion: described fabric strides across brest beams and is wound on and obtains final products on cloth beam under the traction of fabric guide roll and work beam;
Wherein, several fabrics are weaved simultaneously, described several fabrics share the same set of warp let-off, opening and coiled body, every width fabric is used respectively independently weft insertion device and beating-up mechanism, described weft insertion device comprises and is arranged on the unidirectional weft insertion device of loom both sides and is arranged on a plurality of two-way weft insertion device between described unidirectional weft insertion device, and described two-way weft insertion device both sides are separately installed with reed.
As preferably, described step 1 also comprises: described looped pile warp beam and ground warp beam are controlled and rotated by warp tension induction controller and variable-frequency motor respectively, realize looped pile warp and ground through between different tension force and the different length warp let-off.
As preferably, described step 2 also comprises: by jacquard faucet, carry out the conversion between fabric tissue and flower shape information, by the perpendicular pin being connected with harness cord and heald, control the lifting of described looped pile warp and ground warp, form respectively ground tissue, top layer terry loop layer and nexine terry loop layer as fabric ground portion skeleton.
As preferably, described step 3 also comprises: the cam of throwing a spear rotates and drives the lower end of picker stick to swing around the little axle of picker stick lower margin by picker stick connecting rod around the side shaft of throwing a spear, and the shuttle hitting in shuttle box makes it to fly in shed open along described reed.
As preferably, described step 4 also comprises: ANALYSIS OF LOOM CRANK SHAFT is driven lay sword around loom earth's axis reciprocally swinging and driven described reed to move by cambered axle crank and the lay sword connecting rod that beats up, described weft yarn under the promotion of described reed, realizes with described looped pile warp and the interweaving of warp.
Use several weaving method gained towel cloths of above-mentioned same machine, comprise terry loop layer and ground tissue, organize describedly cylindrical and by the weft yarn interweaving and ground through being made into, described terry loop layer comprise be positioned at organize describedly inner side nexine terry loop layer, be positioned at organize describedly outside top layer terry loop layer, described terry loop layer forms by being attached to described structural looped pile, and described looped pile is attached to structural looped pile warp describedly for interweaving.
As preferably, in described terry loop layer, be also provided with figured texture weave.
As preferably, described looped pile is through being textile dyed yarn, original liquid coloring ACRYLIC YARNS or low elastic polyester filament, and through being polyester cotton blended yarn, described weft yarn is polyester cotton blending/spandex covered yarn describedly.
As preferably, the fabric width of described towel cloth is 20-30cm, and the diameter after expansion is 13-16cm.
The present invention, owing to having adopted above technical scheme, has significant technique effect:
Adopt above-mentioned weaving method can directly obtain latitude bullet towel cloth cylindraceous, adopt double-colored looped pile through and jacquard process after, can on towel cloth, realize and there is table nexine pile stitch and large jacquard weave appearance effect, use not homochromy looped pile through after, can on fabric, realize multicolour according to flower deformation large jacquard weave look knit effect.
The small size structure that the fabric width of towel cloth is decided to be to 20-30cm, the diameter after towel cloth sizing is 13-16cm, towel cloth is sewed up and is cylinder-like structure without cutting; Several towel cloths can be weaved simultaneously, have simplified technological process, have improved production efficiency.
Product has higher broadwise elasticity, without can obtain having high elasticity and to a certain degree interior retractile diameter variation fabric along warp-wise standard width of a room in an old-style house piece.
Accompanying drawing explanation
Fig. 1 is the main TV structure figure of loom described in embodiment 1.
Fig. 2 is the side-looking structure chart of loom described in embodiment 1.
Fig. 3 is the broadwise schematic cross-section of the cylindric yarn-dyed jacquard latitude of embodiment 1 gained bullet towel cloth.
Fig. 4 is that the A-A of Fig. 3 is to cut-away illustration.
Fig. 5 is the enlarged diagram of Fig. 4.
The specific embodiment
Below in conjunction with embodiment, the present invention is described in further detail.
Embodiment 1
Cylindric yarn-dyed jacquard latitude bullet towel cloth of the present invention need weaved and obtain on wefting insertion and the improved fly-shuttle loom of beating device.Loom after repacking is as Fig. 1, shown in 2, by shedding mechanism and shedding system (jacquard faucet 1, harness cord 5, keevil 6 and heald 7), several weft insertion devices (shuttle box 15, shuttle 17, picker stick 14, the side shaft 11 of throwing a spear, the cam 12 of throwing a spear, picker stick connecting rod 13, shuttle box 15, offside shuttle box 29 etc.), synchronous beating-up mechanism (reed 50, slay wood 16, reed pin axle 48, lay sword 49, cambered axle 52, cambered axle crank 53, the lay sword connecting rod 54 that beats up, reed cap 51), textile fabric winding mechanism (brest beams 44, fabric guide roll 45, work beam 46 and cloth beam 47) and double ends axle warp-feeding mechanism (warp beam 55, looped pile warp beam 58, two back rest 59, menopause tablet 60, lease rod 61) and tension force is controlled and the formation such as warp stop motion system.
In cylindric yarn-dyed jacquard latitude bullet towel cloth weaving process, looped pile is through 57 and through 56, under the effect of warp tension force induction control system, from looped pile warp beam 58 and ground warp beam 55, unwinding is out respectively on ground, through menopause tablet 60 and lease rod 61, send into shed open district, complete let-off motion; The looped pile of sending into shed open district through 57 and ground through 56 at harness cord 5 and heald 7(and 64) control under be raised respectively or fall, form the upper strata 8(and 62 of shed open A) and the 9(of lower floor and 63), complete harness motion; Polyester cotton blending/spandex covered yarn weft yarn 10 flies to opposite side from a side of shed open A under shuttle carrying and traction, completes motion of weft-insertion; Introduce the weft yarn 10 of shed open A and from the middle part of shed open A, shift to fell B under the promotion of reed 50, at fell B place, realize weft yarn 10 and looped pile through 8 and through 9 interweave and form towel cloth C(and D, E), complete beating motion; The towel cloth C(weaving and D, E) at fabric guide roll 21(45 and 67) and work beam 22(46 and 66) traction under, the brest beams 20(that strides across loom 44 and 68) be wound on cloth beam 23(47 and 65) above, complete takeup motion.The five large motions of weaving like this go round and begin again, and complete weaving of the another latitude of a latitude, form continuous towel cloth.
Above-mentioned let-off motion system controls respectively the rotation of looped pile warp beam 58 and ground warp beam 55 by warp tension induction control system and variable-frequency motor (not marking in Fig. 1), realize looped pile through 57 and ground through 56 different tension force, the different length warp let-off.Wherein, looped pile is little through 57 tension force, warp run-in is large, and the tension force on ground 56 is large, warp run-in is little, and warp run-in difference in size is according to the terry height calculative determination of fabric between the two.
Harness motion system need to spend shape information to change by jacquard faucet 1 according to fabric tissue, and by perpendicular pin 2 connect harness cords 5 and heald 7 control first, second dichromatism looped piles through 57 and ground through 56 elevating movement, to form towel cloth table nexine interlacing point.Wherein, the distribution of perpendicular pin 2 and harness cord 5 is by the upper and lower bar guide 3 of the jacquard that is mutual vertical distribution and 4 location; The dispersion of distribution, density and the order of harness cord 5 above shed open A has keevil 6 location of loom.
Motion of weft-insertion system is by the cam 12(and 25,33,41 that throws a spear) around the side shaft 11(and 24,32,40 that throws a spear) rotation, and by picker stick connecting rod 13(and 26,34,39) drive picker stick 14(and 27,35,42) lower end 19 around the little axle 18(of picker stick lower margin and 28,31,38) swing, strike shuttle box 15(and 29,36,43) the shuttle 17(and 30,37 in) make it to fly in shed open A along reed 50, realize the shuttle distribution of weft yarn 10 in shed open A.
Beating motion system is by the rotation of ANALYSIS OF LOOM CRANK SHAFT 52, by beat up connecting rod 54 of cambered axle crank 53 and lay sword, drive lay swords 49 to drive by reed cap 51 location and be installed on reed 50 motions on slay wood 16 around the loom earth's axis 48 reciprocally swingings, thereby under the promotion of reed 50, make weft yarn 10 move to fell B, with realize weft yarn 10 with looped pile through 8 and ground through 9 interweave and form towel cloth C(and D, E).
With machine, several refer to that weaving of each width towel cloth shares the same set of warp let-off, opening and takeup motion on same loom; But the reed of its weft insertion device and beating-up mechanism is segmented configuration, not only in loom arranged on left and right sides, left and right two unidirectional weft insertion devices are installed respectively, and along the direction of reed 50 in the middle of loom (between left and right two unidirectional weft insertion devices) also segmentation the two-way weft insertion device in several left and right is installed, in left and right, several little reed 50 of sectional type are installed respectively on two-way weft insertion device both sides.In weaving process, each weft insertion device and beating-up mechanism are synchronized with the movement, and realize same woven the making of several fabrics.
Further, for guarantee each width fabric after lower machine through close evenly, weaving process adopts " empty dent+special line " method denting.When the several dent middle longitudes that approach edge, every width fabric left and right sides penetrate, from cloth width inner side, wear successively laterally respectively empty 1,2 dent of a dent, and after empty 3 dents of outermost, penetrate not participate in interweaving and only play the special line of width support effect, to resist with balance weft yarn, go back to while knitting opposite side portion through the traction contraction at alignment fabric center.
Through weaving above the resulting towel cloth of step, its structure as in Figure 3-5, comprise terry loop layer and ground tissue, organize cylindrical, and be made into through 56 by the weft yarn 10 interweaving and ground, terry loop layer comprises being positioned to be organized the nexine terry loop layer of inner side and is positioned at the top layer terry loop layer of organizing outside, and terry loop layer forms by being attached to structural looped pile, and looped pile is attached to structural looped pile through 57 for interweaving.
In terry loop layer, also according to there being figured texture weave setting, the conversion of the looped pile warp of realizing different color by jacquard process between table, nexine terry loop layer realizes the looped pile of all kinds that flower shape is required and distributes in terry loop layer.
In order to meet the Functional Requirement of ecological, environmental protective cleaner production and outdoor goods, through 57, to be different colours spin Quality Pure Cotton Yarn Production or have the original liquid coloring ACRYLIC YARNS, low elastic polyester filament etc. of anti-ultraviolet function through the look of finishing functions the looped pile here, ground is through 56 being conventional white polyester cotton blended yarn or low elastic polyester filament, and weft yarn 10 is polyester cotton blending/spandex covered yarn.
The fabric width of above-mentioned towel cloth is 20-30cm, and the deployed diameter after sizing is 13-16cm.Meet cover head cap, cover neck scarf and the requirement of thickening type body-shaping, warm-keeping bottoming trouser legs diameter that average physique people uses.The horizontal shape size amplitude of fabric can be done appropriateness because of latitude elasticity and freely change, and without cutting, sews up and has cylinder-like structure of one's own, only need require cutting after fabric longitudinally measures length and places hem dimensions, two ends flanging to sew up according to product length; And the diameter of final products different parts in use procedure changes, can be realized by the broadwise elastic telescopic of fabric.
In a word, these are only preferred embodiment of the present invention, all equalizations of doing according to the present patent application the scope of the claims change and modify, and all should belong to the covering scope of patent of the present invention.
Claims (9)
1. several weaving method of same machine of cylindric yarn-dyed jacquard latitude bullet towel cloth, comprise following concrete steps:
1) let-off motion: looped pile is out also passed to menopause tablet (60) and lease rod (61) through (57) from looped pile warp beam (58) unwinding, need to unequally looped pile be sent into respectively to shed open district through (57) and ground through (56) according to the difference of different weaving tensions and formation of fabrics;
2) harness motion: use shedding mechanism that looped pile is formed to shed open through (56) through (57) and ground between fell and lease rod (61);
3) motion of weft-insertion: weft yarn (10) is introduced to described shed open successively;
4) beating motion: from described shed open middle part, push the weft yarn (10) of introducing described shed open to fell, complete described weft yarn (10) respectively with described looped pile interweaving and forming fabric through (57) and ground warp (56);
5) takeup motion: described fabric strides across brest beams (44) and is wound on cloth beam (47) and obtains final products under the traction of fabric guide roll (45) and work beam (46);
Wherein, several fabrics are weaved simultaneously, described several fabrics share the same set of warp let-off, opening and spooler, every width fabric is used respectively independently weft insertion device and beating-up mechanism, described weft insertion device comprises and is arranged on the unidirectional weft insertion device of loom both sides and is arranged on a plurality of two-way weft insertion device between described unidirectional weft insertion device, and described two-way weft insertion device both sides are separately installed with reed (50).
2. several weaving method of same machine according to claim 1, it is characterized in that, described step 1 also comprises: looped pile warp beam (58) and ground warp beam (55) are controlled and rotated by warp tension induction controller and variable-frequency motor respectively, realizes looped pile warp (57) and ground through different tension force and the different length warp let-off between (56).
3. several weaving method of same machine according to claim 1, it is characterized in that, described step 2 also comprises: by jacquard faucet (1), carry out the conversion between fabric tissue and flower shape information, by the perpendicular pin (2) being connected with harness cord (5) and heald (7), control described looped pile through the lifting of (57) and ground warp (56), form respectively ground tissue, top layer terry loop layer and nexine terry loop layer as fabric ground portion skeleton.
4. several weaving method of same machine according to claim 1, it is characterized in that, described step 3 also comprises: the cam of throwing a spear (12) rotates and passes through picker stick connecting rod (13) around the side shaft of throwing a spear (11) and drives the lower end of picker stick (14) to swing around the little axle of picker stick lower margin (18), and the shuttle (17) hitting in shuttle box (15) makes it to fly in shed open along described reed (50).
5. several weaving method of same machine according to claim 1, it is characterized in that, described step 4 also comprises: ANALYSIS OF LOOM CRANK SHAFT (52) is beaten up connecting rod (54) drive lay sword (49) around the loom earth's axis (48) reciprocally swinging and driven described reed (50) motion by cambered axle crank (53) and lay sword, and described weft yarn (10) is realized and described looped pile interweaving through (57) and ground warp (56) under the promotion of described reed (50).
6. a right to use requires several weaving method gained towel cloths of the arbitrary described same machine of 1-5, it is characterized in that, comprise terry loop layer and ground tissue, organize cylindrical describedly and interweave and be made into through (56) by weft yarn (10) and ground, described terry loop layer comprise be positioned at organize describedly inner side nexine terry loop layer, be positioned at organize describedly outside top layer terry loop layer, nexine terry loop layer and top layer terry loop layer form by being attached to described structural looped pile, and described looped pile is attached to structural looped pile warp (57) describedly for interweaving.
7. towel cloth according to claim 6, is characterized in that, is also provided with figured texture weave in described terry loop layer.
8. towel cloth according to claim 6, it is characterized in that, described looped pile is textile dyed yarn, Dope Dyed Acrylic Fiber yarn or low elastic polyester filament through (57), is polyester cotton blended yarn through (56) describedly, and described weft yarn (10) is polyester cotton blending/spandex covered yarn.
9. according to the arbitrary described towel cloth of claim 6-8, it is characterized in that, the fabric width of described towel cloth is 20-30cm, and the diameter that described towel cloth launches to be fixed to after cylindric is 13-16cm.
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| CN201310203283.5A CN103306015B (en) | 2013-05-28 | 2013-05-28 | Cylindrical yarn dyed jacquard filling-wise elastic towel fabric and weaving method thereof |
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| CN104562391A (en) * | 2014-12-18 | 2015-04-29 | 桐乡市米伽家纺有限公司 | Carpet weaving equipment |
| CN106149130B (en) * | 2016-08-12 | 2019-01-01 | 山东滨州亚光毛巾有限公司 | A kind of controllable antibacterial towel and preparation method thereof of argentiferous chelating acrylic fiber |
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| EP0618319A1 (en) * | 1993-03-30 | 1994-10-05 | Sulzer RàTi Ag | Three pick terry fabric, method and loom for its manufacture |
| JP2006241603A (en) * | 2005-02-28 | 2006-09-14 | Daiichi Orimono:Kk | Multi-layered towel woven fabric |
| BE1016883A3 (en) * | 2005-12-06 | 2007-09-04 | Wiele Michel Van De Nv | METHOD FOR MANUFACTURING POOL WOVEN WITH HIGH DENSITY |
| KR100898512B1 (en) * | 2008-07-17 | 2009-05-20 | 김부곤 | Design method using jacquard machine and its fabric |
| CN102108582B (en) * | 2009-12-24 | 2012-12-26 | 北京五洲燕阳特种纺织品有限公司 | Four-shuttle circular loom for weaving dual-layer tube cloth |
| CN102373527A (en) * | 2010-08-23 | 2012-03-14 | 常州市郑陆特种纺机专件有限公司 | Plain weave three-dimensional multilayer cylindrical or cylindrical special-shaped braided fabric |
| CN102002790B (en) * | 2010-12-21 | 2012-07-25 | 东华大学 | Three-dimensional fabric weaving forming method |
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