CN103285964A - Rice processing process - Google Patents
Rice processing process Download PDFInfo
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- CN103285964A CN103285964A CN2013102709658A CN201310270965A CN103285964A CN 103285964 A CN103285964 A CN 103285964A CN 2013102709658 A CN2013102709658 A CN 2013102709658A CN 201310270965 A CN201310270965 A CN 201310270965A CN 103285964 A CN103285964 A CN 103285964A
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Abstract
The invention discloses a rice processing process. The rice processing process comprises 17 procedures of impurity removal, measurement, stone removal, magnetic separation, husking, rice-husk separation, brown-broken rice separation, moisturizing, whitening, polishing, color separation, grading, cooling, fine processing, cooling, blending and finished product packaging. According to the rice processing process, harvested unprocessed rice is directly dried by a low-temperature de-moisturizing dryer to remove impurities and to guarantee no cracking, no secondary pollution and even moisture of the unprocessed rice; after the husking and the whitening are performed, a plurality of pulse dedusting procedures are provided to guarantee the processing environment to be hygienic and pollution-free; by means of a low-temperature fine-grinding whitening mode, the rice broken rate is reduced and the economic benefit is improved; and by means of vacuum packaging, the shelf life can be prolonged up to 12 months. Besides, the products are stable in quality and complete in specifications and can meet market requirements.
Description
Technical field:
The present invention relates to a kind of rice processing process.
Background technology:
At present, in the processing technology of rice, raw grain is substantially based on the machine receipts, peasant household no longer carries out too much removal of impurities to grain, and airing causes raw grain to mix except moisture content, impurity is more and more, moisture content is high, and processing brings very big difficulty to rice and inhomogeneous, through attacking paddy, after the pearling, the temperature height of rice, if directly send into the polishing machine polishing, one, the appearance sense organ is not bright and clean, and two, the higher rice finished product rate of broken rate is on the low side, three, because paddy moisture is higher, shelf-life shortens, and consumer's idea improves constantly rice bright and clean in addition, the attention of mouthfeel is so the rice of single variety processing can not satisfy consumer demand.
Summary of the invention:
The purpose of this invention is to provide and a kind ofly can reduce broken rice rate, improve whole grain rice rate, long shelf-life, can prepare the stable full-automatic operation rice processing process of various mouthfeels;
The present invention adopts following technical scheme to realize its goal of the invention, a kind of rice processing process, its adopts, and paddy removal of impurities handles, measures, goes that stone, magnetic separation, rice huller paddy, the rough separation of paddy, rough broken separation, profit are rough, pearling, polishing, look choosing, classification, cool rice, fine finishining, cool meter, join meter, the finished product 17 road technological processes of packing finish its processing technology;
The paddy removal of impurities is handled: paddy harvesting back directly adopts low temperature drying equipment to dry, and removes foreign material in the paddy, rice stalk etc., and it adopts direction vibration cleaning screening from paddy and rice stalk, efficient energy-saving, environment-friendly dustless;
Metering: electronic flow claims product is measured, and calculates the rate of output of raw material and finished product;
Remove stone: the paddy automatic transport after the metering is removed the stone in the paddy to stone remover, is provided with flow inductor in the stone remover, and the flow of control paddy is to reach the best stone effect of going;
Magnetic separation: go the paddy behind the stone to go in the same direction through permanent magnetic pulley and the paddy of magnetic separator, effectively reject the metallics that may exist in the paddy, guarantee rice quality;
Rice huller paddy: processings of shelling to the hulling machine of the paddy automatic transport after the magnetic separation, what the present invention adopted is the pneumatic type hulling machine, it is provided with flow inductor, the flow of control paddy, it is effective to shell, the raising of the finished product rate of output;
The rough separation of paddy: the brown rice automatic transport after clear the mixing is carried out the rough separation of paddy to grain separating machine, isolate clean brown rice;
Rough broken separation: clean brown rice sub-elects broken kernel, immature kernel, sends into the rough storehouse of profit behind the stone shoulder to shoulder through double-deck (gravity classification and thickness classification) bolter;
Moisten rough: well-graded whole brown rice, automatic transport is to moistening rough storehouse after moistening rough machine high-pressure atomization, and the temperature of brown rice and moisture content change in the control Long Position, and the resting period is 6-8 hour, its aleurone is fully expanded and softens; Brown rice obtains cooling;
Pearling: utilize 4 horizontal spray wind rice machines low temperature that is cascaded to dab light stone roller, by moisten brown rice after rough cooling stores through four road pearlings after, its cortex and aleurone are just wiped like a cork, have improved head rice yield;
Polishing: the rice automatic transport after the pearling to polishing machine carries out glossing, is provided with flow inductor in the polishing machine, and the flow of control paddy is to reach best polishing effect;
The look choosing: the rice automatic transport after the polishing to color selector carries out repeatedly the look choosing, removes glutinous millet and underproof rice, to improve the quality of rice;
Classification: will be undertaken selectedly by the rice after the look choosing with white rice grader, with the packing separately of cracking rice that calibration comes out, the rice after selected can be accurately from the Liang Micang that be discharged to appointment by computer control by dump car;
Cool rice: the rice after the classification is delivered to Liang Micang automatically, and 24 cool Mi Cangjun adopt the smokestack principle that rice is carried out the gravity-flow ventilation cooling, and a day cool rice amount can reach more than the 500T;
Fine finishining: carry out the cold throwing of twice through the cooled cool rice in cool rice storehouse through polishing machine, grain of rice surface gelatinous layer is strengthened, strengthen the preserving rice degree, outward appearance presents glittering and translucent shape.Rice after the cold throwing through white rice grader, cylinder separator etc. carry out twice selected, the whole rice that extracts is carried out the look choosing again, removes heterochromatic grain, the white belly grain, by four road looks select, eight grades of removal of impurities, guarantee the quality purity of rice;
Cool rice: the rice after the fine finishining is accepted the irradiation of ultraviolet sterilization light through reversible conveyer belt, delivers to the cool rice storage of appointment automatically and deposits;
Join rice: be furnished with electronics under each cool rice storehouse and join a meter device, but root a tree name customer demand, research and development of products portion carries out the quality nutrient collocation and product are repaid test, determine the different formulations of the different cultivars of different mouthfeels, different food flavor quality, different price grades at last, satisfy the different consumer groups' difference hobby;
The packing finished product: the fully automatic culculating packing machine is delivered to the constant temperature finished bin that air-conditioning is housed with the finished product packing and is stored.
Owing to adopted technique scheme the present invention to realize its goal of the invention preferably, after the raw grain harvesting, do not land, directly oven dry, drying plant paddy adopts the low temperature oven dry of drying, removal of impurities is handled, guarantee the not quick-fried waist of raw grain, non-secondary pollution, moisture content is even, attack paddy, after the pearling, increasing the multiple tracks pulse dust removal handles, guarantee the processing environment health, pollution-free, employing low temperature dabs, the pearling pattern, reduce broken rice rate, increase economic efficiency, through vacuum-packed, extend the shelf life and to reach 12 months, constant product quality, product specification is complete simultaneously, satisfy the demand in market.
Specific implementation method:
Be described further below in conjunction with the summary of the invention of embodiment:
Embodiment 1:
By summary of the invention as can be known, a kind of rice processing process, its adopts, and paddy removal of impurities handles, measures, goes that stone, magnetic separation, rice huller paddy, the rough separation of paddy, rough broken separation, profit are rough, pearling, polishing, look choosing, classification, cool rice, fine finishining, cool meter, join meter, the finished product 17 road technological processes of packing finish its processing technology.
Embodiment 2:
The paddy removal of impurities is handled: paddy harvesting back directly adopts low temperature drying equipment to dry, and removes foreign material in the paddy, rice stalk etc., and it adopts direction vibration cleaning screening from paddy and rice stalk, efficient energy-saving, environment-friendly dustless.
Embodiment 3:
Metering: electronic flow claims product is measured, and calculates the rate of output of raw material and finished product.
Embodiment 4:
Remove stone: the paddy automatic transport after the metering is removed the stone in the paddy to stone remover, is provided with flow inductor in the stone remover, and the flow of control paddy is to reach the best stone effect of going.
Embodiment 5:
Magnetic separation: adopt the segmentation magnetic method that magnetic separator or the magnetic separator of different model all are installed before rice huller paddy, pearling, look choosing, fine finishining, to reject the metallics that may exist in the grain seed.
Embodiment 6:
Rice huller paddy: processings of shelling to the hulling machine of the paddy automatic transport after the magnetic separation, what the present invention adopted is the pneumatic type hulling machine, it is provided with flow inductor, the flow of control paddy, it is effective to shell, the raising of the finished product rate of output.
Embodiment 7:
The rough separation of paddy: the brown rice automatic transport after clear the mixing is carried out the rough separation of paddy to grain separating machine, isolate husk.
Embodiment 8:
Rough broken separation: clean brown rice sub-elects the broken kernel that contains in rough only, immature kernel, impurity such as stone shoulder to shoulder through double-deck (gravity classification and thickness classification) bolter.
Embodiment 9:
Moisten rough: after isolating husk, the brown rice automatic transport is to moistening rough storehouse, and temperature and the moisture content of control brown rice are to improve rice milling yield.
Embodiment 10:
Pearling: 4 horizontal spray wind rice machines are cascaded,, dab light stone roller by the brown rice that moistens after rough cooling stores through four road low temperature, its cortex and aleurone are just wiped like a cork, have significantly reduced broken kernel and cracked kernel according to traditional rice mill, have improved head rice yield.
Embodiment 11:
Polishing: the rice automatic transport after the pearling to polishing machine carries out glossing, is provided with flow inductor in the polishing machine, and the flow of control paddy has reached best polishing effect.
Embodiment 12:
The look choosing: the rice automatic transport after the polishing to color selector carries out repeatedly the look choosing, removes glutinous millet and underproof rice, to improve the quality of rice.
Embodiment 13:
Classification: will be undertaken by the rice after the look choosing whole rice and separating of cracking rice with white rice grader, the rice after selected can be accurately from the Liang Micang that be discharged to appointment by computer control by dump car.
Embodiment 14:
Cool rice: the rice after the classification is stayed automatically and is delivered to Liang Micang, adopts the gravity-flow ventilation cooling, and 24 storehouses are arranged, and can carry out cold rice simultaneously for the 500T rice.
Embodiment 15:
Fine finishining: carry out the cold throwing of twice through the cooled cool rice in cool rice storehouse through polishing machine, grain of rice surface gelatinous layer is strengthened, strengthen the preserving rice degree, outward appearance presents glittering and translucent shape.Rice after the cold throwing through white rice grader, cylinder separator etc. carry out twice selected, the whole rice that extracts is carried out the look choosing again, removes heterochromatic grain, the white belly grain, by four road looks select, eight grades of removal of impurities, guarantee the quality purity of rice.
Embodiment 16:
Cool rice: the rice after the fine finishining is accepted the irradiation of ultraviolet sterilization light through reversible conveyer belt, delivers to the cool rice storage of appointment automatically and deposits.
Embodiment 17:
Join rice: be furnished with electronics under each cool rice storehouse and join a meter device, but root a tree name customer demand, research and development of products portion carries out the quality nutrient collocation and product are repaid test, determine the different formulations of the different cultivars of different mouthfeels, different food flavor quality, different price grades at last, satisfy the different consumer groups' difference hobby.
Embodiment 18:
Packing finished product: metering packing finished product.
Claims (1)
1. rice processing process, it is characterized in that its adopts that paddy removal of impurities handles, measures, goes that stone, magnetic separation, rice huller paddy, the rough separation of paddy, rough broken separation, profit are rough, pearling, polishing, look choosing, classification, cool rice, fine finishining, cool meter, join meter, the finished product 17 road technological processes of packing finish its processing technology;
The paddy removal of impurities is handled: paddy harvesting back directly adopts low temperature drying equipment to dry, and removes foreign material in the paddy, rice stalk etc., and it adopts direction vibration cleaning screening from paddy and rice stalk, efficient energy-saving, environment-friendly dustless;
Metering: electronic flow claims product is measured, and calculates the rate of output of raw material and finished product;
Remove stone: the paddy automatic transport after the metering is removed the stone in the paddy to stone remover, is provided with flow inductor in the stone remover, and the flow of control paddy is to reach the best stone effect of going;
Magnetic separation: go the paddy behind the stone to go in the same direction through permanent magnetic pulley and the paddy of magnetic separator, effectively reject the metallics that may exist in the paddy, guarantee rice quality;
Rice huller paddy: processings of shelling to the hulling machine of the paddy automatic transport after the magnetic separation, what the present invention adopted is the pneumatic type hulling machine, it is provided with flow inductor, the flow of control paddy, it is effective to shell, the raising of the finished product rate of output;
The rough separation of paddy: the brown rice automatic transport after clear the mixing is carried out the rough separation of paddy to grain separating machine, isolate clean brown rice;
Rough broken separation: clean brown rice sub-elects broken kernel, immature kernel, sends into the rough storehouse of profit behind the stone shoulder to shoulder through double-deck (gravity classification and thickness classification) bolter;
Moisten rough: well-graded whole brown rice, automatic transport is to moistening rough storehouse after moistening rough machine high-pressure atomization, and the temperature of brown rice and moisture content change in the control Long Position, and the resting period is 6-8 hour, its aleurone is fully expanded and softens; Brown rice obtains cooling;
Pearling: utilize 4 horizontal spray wind rice machines low temperature that is cascaded to dab light stone roller, by moisten brown rice after rough cooling stores through four road pearlings after, its cortex and aleurone are just wiped like a cork, have improved head rice yield;
Polishing: the rice automatic transport after the pearling to polishing machine carries out glossing, is provided with flow inductor in the polishing machine, and the flow of control paddy is to reach best polishing effect;
The look choosing: the rice automatic transport after the polishing to color selector carries out repeatedly the look choosing, removes glutinous millet and underproof rice, to improve the quality of rice;
Classification: will be undertaken selectedly by the rice after the look choosing with white rice grader, with the packing separately of cracking rice that calibration comes out, the rice after selected can be accurately from the Liang Micang that be discharged to appointment by computer control by dump car;
Cool rice: the rice after the classification is delivered to Liang Micang automatically, and 24 cool Mi Cangjun adopt the smokestack principle that rice is carried out the gravity-flow ventilation cooling, and a day cool rice amount can reach more than the 500T;
Fine finishining: carry out the cold throwing of twice through the cooled cool rice in cool rice storehouse through polishing machine, grain of rice surface gelatinous layer is strengthened, strengthen the preserving rice degree, outward appearance presents glittering and translucent shape;
Rice after the cold throwing through white rice grader, cylinder separator etc. carry out twice selected, the whole rice that extracts is carried out the look choosing again, removes heterochromatic grain, the white belly grain, by four road looks select, eight grades of removal of impurities, guarantee the quality purity of rice;
Cool rice: the rice after the fine finishining is accepted the irradiation of ultraviolet sterilization light through reversible conveyer belt, delivers to the cool rice storage of appointment automatically and deposits;
Join rice: be furnished with electronics under each cool rice storehouse and join a meter device, but root a tree name customer demand, research and development of products portion carries out the quality nutrient collocation and product are repaid test, determine the different formulations of the different cultivars of different mouthfeels, different food flavor quality, different price grades at last, satisfy the different consumer groups' difference hobby;
The packing finished product: the fully automatic culculating packing machine is delivered to the constant temperature finished bin that air-conditioning is housed with the finished product packing and is stored.
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| CN2013102709658A CN103285964A (en) | 2013-07-01 | 2013-07-01 | Rice processing process |
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