CN103301900A - Processing technology for high quality se-zn rice - Google Patents
Processing technology for high quality se-zn rice Download PDFInfo
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Abstract
The invention discloses a process technology for high quality se-zn rice, which purchases rice according to the standard, and processes according to the following production processes: cleaning, grain hulling, rice milling and polishing, polished rice arranging and color sorting, and packaging, wherein the cleaning process is composed of a pre-cleaning screen, a vibrating screen, a magnetic extractor, and a stone remover; the grain hulling adopts a rice huller and the gravity grain and chaff separating technology to realize grading grain hulling, twice chaff absorbing, chaff and unsound grain removing, and unpolished rice fine selecting technology; the polished rice processing chooses the rice milling technology of three machine whitening, which can guarantee the quality of products, and particularly facilitates the effect and quality of rice polishing; the rice polishing can clear chaffs on surfaces of rice grains to allow the rice grains to express bright and clear, and fine and smooth, improve the appearance organoleptic quality and commodity value of the rice; in order to guarantee the color sense quality of finished rice, yellow rice is removed from the high milled rice, and an advanced rice color sorter is adopted, and therefore, when yellow rice and dark color rice are removed, a part of 'white-belly' rice can be removed at the same time.
Description
Technical field
The invention belongs to the rice manufacture field, concrete is a kind of processing technology of high-quality selenium zinc rice.
Background technology:The Danzhai is one of main paddy rice producing region, Guizhou.Geochemical investigation waits authoritative department investigation and sampling and assay identification through ground, Chinese Academy of Sciences Kweiyang, the most area Selenium in Soil content average out to 0.46PPM in the small towns such as Jin Zhong farm, Danzhai County and dragon's fountain, Xingren, Yang Wu, green for a long time and Nan Gao, the superior rice of producing is checked through Chinese Academy Of Preventive Medicine Research Institute Of Nutrition And Food Hygiene, Se content 6.6ug/100g meets human normal physiology growth needs.The advantageous selenium-rich soil condition in Danzhai, very suitable the cultivation and production high-quality selenium-enriched rice.
Summary of the invention:The present invention is directed to the nuisanceless production of Danzhai selenium zinc rice, the application technology that has proposed the whole production processes such as the selenium zinc rice paddy purchase of nuisanceless Danzhai, storage transportation, product processing is integrated, improves rice milling yield, promotes the safety in production of nuisanceless Danzhai selenium zinc rice.
A kind of processing technology of high-quality selenium zinc rice, by standard purchase paddy, the rice that " a kind of breeding method of nuisanceless high-quality selenium zinc rice " that described paddy is applied on the same day for the applicant produced is by following production procedure processing
:Cleaning, the shelling of rice huller paddy, husk rice and polishing, rice arrangement look choosing and packing, wherein:
A, cleaning
Cleaning process is comprised of receiving sieve, vibratory sieve, magnetic separator and stone remover, and the cleaning rice technique that adopts pneumatic jig combination and efficient specific-gravity stoner to form is guaranteed the elimination efficiency of large, medium and small and light assorted, ferromagnetic metal impurity, sandstone and shrivelled kernel; Paddy enters from the vibratory sieve that weighs through bucket elevator and carries out the removal of impurities cleaning, by the vibration of sieve, paddy is cleaned fully, and impurity is cleared out by the wind net; Paddy after the removal of impurities is by permanent magnet, makes that wherein iron is assorted further to be cleared up, and then goes stone to process, and turns round in order to follow-up equipment;
B, the shelling of rice huller paddy
Adopt hulling machine and the rough separating technology of gravity paddy, realize classification rice huller paddy, secondary is inhaled shell, removes rough broken and part unsound grain and husked rice selection technique;
This operation main points: the first namely reduces brown rice fragmentation and damage that roll gap pressure causes to alleviate the hulling machine roll-in by reducing the husking yield of hulling machine; Its two, return rice huller Gu Duoshi and open limit paddy, some brown rice " is appeared ", further reduces the broken and damage of brown rice that the hulling machine roll-in causes for the independent processing of returning rice huller paddy and adopt minute-pressure rice huller paddy; Its three, improve brown rice purity by brown rice cleaning, guarantee the rough separation circuit effect of way of escape paddy; Its four, realize the quality of the selected raising brown rice of brown rice by the rough separating technology of paddy of series connection, reduce simultaneously or stop the improper quality that causes of manually-operated and contain the paddy quality problems;
Paddy enters hulling machine and shells, and the shell of paddy is separated with the generation of rice embryo, makes like this next step processing apparatus processing can better bring into play the pearling effect.
C, husk rice and polishing
The husk rice technique of three machine pearlings is selected in polished rice processing, can guarantee product quality, is particularly conducive to effect and the quality of rice polishing in road after improving; Adopt quick multiple tracks gently to grind technique and can reduce and increase brokenly, can guarantee that again grain of rice surface does not produce owing to strong the stone roller cut the hollow trace that causes.
The rice polishing can be removed the floating chaff of grain of rice performance, makes the grain of rice show bright and clean exquisiteness, improves the outward appearance organoleptic quality of rice, improves the commodity value of rice.
D, rice arrangement look choosing and packing
Adopt by grading with by the selected rice finishing technique of length, flexible process adjustment, the difference that can adapt to rice finished product contains broken requirement.
In order to guarantee rice finished product color sensation quality, remove yellow rice kernel in the highed milled rice, adopt advanced apparatus of selecting rice color, when removing the dark grain of yellow grain, can remove again part " white belly " grain;
E, mass transport
The vertical road of failing of the paddy of main flow, brown rice and rice adopts low broken low speed elevator, and horizontal feed equipment adopts vibration chutes, with the broken bottom line that drops to that increases of material conveying process generation; Rice husk adopts strength to carry, and paddy stream pipe and rice husk strength are carried and adopted glass pipe to improve the life-span;
F, dust removal by ventilation
Each elevator is provided with dust suction, strengthens dust removal by ventilation, and the two-stage dust pelletizing system that adopts cyclone dust collectors and low pressure pulse dust remover to form makes the inside and outside dust in workshop meet national environmental standard.
The present invention compares with common process, can improve rice milling yield 2-5%; Paddy enters hulling machine and shells, and the shell of paddy is separated with the generation of rice embryo, makes like this next step processing apparatus processing can better bring into play the pearling effect; The husk rice technique of three machine pearlings is selected in polished rice processing, can guarantee product quality, is particularly conducive to effect and the quality of rice polishing in road after improving; Adopt quick multiple tracks gently to grind technique and can reduce and increase brokenly, can guarantee that again grain of rice surface does not produce owing to strong the stone roller cut the hollow trace that causes; The rice polishing can be removed the floating chaff of grain of rice performance, makes the grain of rice show bright and clean exquisiteness, improves the outward appearance organoleptic quality of rice, improves the commodity value of rice.
Description of drawings:
Fig. 1 is processing process figure of the present invention.
The specific embodiment:
Below in conjunction with accompanying drawing and preferred embodiment, to a kind of high-quality selenium of foundation the present invention proposition
The processing technology specific embodiment, feature and the effect thereof of zinc rice are described in detail as follows.
A kind of processing technology of high-quality selenium zinc rice, the rice that " a kind of breeding method of nuisanceless high-quality selenium zinc rice " applied on the same day take the applicant produced is as processing object, hereinafter referred to as Danzhai selenium zinc rice paddy.
One, paddy acquisition criteria
1, paddy purchase principle
According to national high quality paddy standard, in conjunction with the reality of Danzhai selenium zinc rice, make following purchase regulation:
A does leading preparation well during the paddy purchase, existing paddy purchase detecting instrument is keeped in repair and maintenance, guarantees normal use and the degree of accuracy of paddy purchase detecting instrument.
During the b purchase administrator must adhere to one doing, two clean, three full acquisition criteria, guarantee the paddy storage quality.
The paddy of c purchase must rice variety and requirement up to specification.
D accomplishes " four is inaccurate ", to the inaccurate warehouse-in of sordid paddy, put in storage next year paddy is inaccurate, the paddy that impurity, not full grain exceed standard is forbidden warehouse-in, to color and luster, the inaccurate warehouse-in of the abnormal paddy of smell, namely require warehouse-in paddy moisture content must be less than or equal to one of percentage 14, impurity is less than or equal to one of percentage, ghost grain, not full grain be less than 5 percent, and golden yellow color, smell are normal.
E will accomplish kind separately for the paddy of warehouse-in, and the stock separates, and grade is separately forbidden to mix, and adulterates.
2, Danzhai selenium zinc rice paddy quality classification standard meets table 1
Remarks: take head rice rate, chalkiness degree, amylose content, Cooking Quality as the deciding grade and level index, should reach in the table and stipulate; Unsound grain, different kind grain, yellow rice kernel, impurity, moisture, color and luster, smell are pressed GB 1350 regulations and are carried out; All the other indexs, if any two above indexs defective but be not less than next grading index to fall one-level fixed etc.; Any one index does not reach three grades when requiring, and can not purchase warehouse-in.
Two,Store the transportation standard
1, in lucifuge, normal temperature, drying, the place storage of moistureproof facility is arranged, the storage facilities cleaning, dry, ventilate, without insect pest and the plague of rats.
2, forbid with poisonous, be harmful to, be corrosive, easy mixed the depositing of article mouldy, that become damp, have peculiar smell.
3, warehouse sterilization, the stifling processing, institute's with medicament should meet the regulation of national related food safe and sanitary.4, finished product must leave in the Special end product storehouse, and wall to wall must be established in ground, and face is piled up neatly from wall 3cm, and the storage time, face must not pile up neatly above 15 layers when longer.
5, the vehicle of transportation usefulness will have rainproof facility, instrument, wall to wall, overcover to clean, and finished product and pollutant must not be transported with car.
Three,Product processing
1, technological process as shown in Figure 1.
2, selected rice production procedure
The husk rice operation mainly is the standard according to processed finished products, grinds the cortex that removes brown rice, removes the chaff powder, answers the percentage of damage of reduce rice milling process, improves rice milling yield; Polishing process can make the grain of rice obtain the sparking and bright presentation quality of color and luster; Look selects operation can reject the heterochromatic grain of rice and white belly grain and with the grain of rice of heterochromatic fault, thereby improves quality of finished.
A, cleaning
Cleaning process is comprised of receiving sieve, vibratory sieve, magnetic separator and stone remover, and the cleaning rice technique that has adopted pneumatic jig combination and efficient specific-gravity stoner to form is guaranteed the elimination efficiency of large, medium and small and light assorted, ferromagnetic metal impurity, sandstone and shrivelled kernel.Paddy enters from the vibratory sieve that weighs through bucket elevator and carries out the removal of impurities cleaning, by the vibration of sieve, paddy is cleaned fully, and impurity is cleared out by the wind net; Paddy after the removal of impurities is by permanent magnet, makes that wherein iron is assorted further to be cleared up, and then goes stone to process, and turns round in order to follow-up equipment.
B, the shelling of rice huller paddy
Adopt hulling machine and the rough separating technology of gravity paddy, realize classification rice huller paddy, secondary is inhaled shell, removes the rough broken and techniques such as part unsound grain and husked rice selection.
This technology point: the first namely reduces brown rice fragmentation and the damage that roll gap pressure causes to alleviate the hulling machine roll-in by the husking yield that reduces hulling machine; Its two, return rice huller Gu Duoshi and open limit paddy (brown rice that has " is appeared "), further reduce the broken and damage of brown rice that the hulling machine roll-in causes for the independent processing of returning rice huller paddy and adopt minute-pressure rice huller paddy; Its three, improve brown rice purity by brown rice cleaning, guarantee the rough separation circuit effect of way of escape paddy; Its four, realize the quality of the selected raising brown rice of brown rice by the rough separating technology of paddy of series connection, reduce simultaneously or stop the improper quality that causes of manually-operated and contain the paddy quality problems.Compare with common process, adopt this technique can improve rice milling yield 2-5%.
Paddy enters hulling machine and shells, and the shell of paddy is separated with the generation of rice embryo, makes like this next step processing apparatus processing can better bring into play the pearling effect.
C, husk rice and polishing
The husk rice technique of three machine pearlings is selected in polished rice processing, can guarantee product quality, is particularly conducive to effect and the quality of rice polishing in road after improving.Adopt quick multiple tracks gently to grind technique and can reduce and increase brokenly, can guarantee that again grain of rice surface does not produce owing to strong the stone roller cut the hollow trace that causes.
The rice polishing can be removed the floating chaff of grain of rice performance, makes the grain of rice show bright and clean exquisiteness, improves the outward appearance organoleptic quality of rice, improves the commodity value of rice.
D, rice arrangement look choosing and packing
Adopt by grading with by the selected rice finishing technique of length, flexible process adjustment, the difference that can adapt to rice finished product contains broken requirement.
In order to guarantee rice finished product color sensation quality, remove yellow rice kernel in the highed milled rice, adopt advanced apparatus of selecting rice color, in the dark color grains such as removal Huang Li, can remove again part " white belly " grain.
Be equipped with fresh-keeping type inner wrapping equipment (5kg/ bag), middle packaging facilities (10-50kg/ bag) to guarantee the different consumption strata demands in rice adaptation market.
E, mass transport
The vertical road of failing of the paddy of main flow, brown rice and rice adopts low broken novel low speed elevator, and horizontal feed equipment adopts vibration chutes, with the broken bottom line that drops to that increases of material conveying process generation.Rice husk adopts strength to carry, and paddy stream pipe and rice husk strength are carried and adopted glass pipe to improve the life-span.
F, dust removal by ventilation
Each elevator is provided with dust suction, strengthens dust removal by ventilation, and the two-stage dust pelletizing system that adopts cyclone dust collectors and low pressure pulse dust remover to form makes the inside and outside dust in workshop meet national environmental standard.
G, metering packing
After production processes, can carry out various metering packings according to market demands, then come into the market as finished product.
3, Danzhai selenium zinc rice target level of product quality
Danzhai selenium zinc rice product quality detection method will meet table 2.
The above, it only is preferred embodiment of the present invention, be not that the present invention is done any pro forma restriction, any technical solution of the present invention content that do not break away from,, all still belong in the scope of technical solution of the present invention any simple modification, equivalent variations and modification that above embodiment does according to technical spirit of the present invention.
Claims (4)
1. the processing technology of a high-quality selenium zinc rice by standard purchase paddy, is processed by following production procedure
:Cleaning, the shelling of rice huller paddy, husk rice and polishing, rice arrangement look choosing and packing, wherein:
A, cleaning
Cleaning process is comprised of receiving sieve, vibratory sieve, magnetic separator and stone remover, and the cleaning rice technique that adopts pneumatic jig combination and efficient specific-gravity stoner to form is guaranteed the elimination efficiency of large, medium and small and light assorted, ferromagnetic metal impurity, sandstone and shrivelled kernel; Paddy enters from the vibratory sieve that weighs through bucket elevator and carries out the removal of impurities cleaning, by the vibration of sieve, paddy is cleaned fully, and impurity is cleared out by the wind net; Paddy after the removal of impurities is by permanent magnet, makes that wherein iron is assorted further to be cleared up, and then goes stone to process, and turns round in order to follow-up equipment;
B, the shelling of rice huller paddy
Adopt hulling machine and the rough separating technology of gravity paddy, realize classification rice huller paddy, secondary is inhaled shell, removes rough broken and part unsound grain and husked rice selection technique;
This operation main points: the first namely reduces brown rice fragmentation and damage that roll gap pressure causes to alleviate the hulling machine roll-in by reducing the husking yield of hulling machine; Its two, return rice huller Gu Duoshi and open limit paddy, some brown rice " is appeared ", further reduces the broken and damage of brown rice that the hulling machine roll-in causes for the independent processing of returning rice huller paddy and adopt minute-pressure rice huller paddy; Its three, improve brown rice purity by brown rice cleaning, guarantee the rough separation circuit effect of way of escape paddy; Its four, realize the quality of the selected raising brown rice of brown rice by the rough separating technology of paddy of series connection, reduce simultaneously or stop the improper quality that causes of manually-operated and contain the paddy quality problems;
Paddy enters hulling machine and shells, and the shell of paddy is separated with the generation of rice embryo, makes like this next step processing apparatus processing can better bring into play the pearling effect;
C, husk rice and polishing
The husk rice technique of three machine pearlings is selected in polished rice processing, can guarantee product quality, is particularly conducive to effect and the quality of rice polishing in road after improving; Adopt quick multiple tracks gently to grind technique and can reduce and increase brokenly, can guarantee that again grain of rice surface does not produce owing to strong the stone roller cut the hollow trace that causes; The rice polishing can be removed the floating chaff of grain of rice performance, makes the grain of rice show bright and clean exquisiteness, improves the outward appearance organoleptic quality of rice, improves the commodity value of rice;
D, rice arrangement look choosing and packing
Adopt by grading with by the selected rice finishing technique of length, flexible process adjustment, the difference that can adapt to rice finished product contains broken requirement; In order to guarantee rice finished product color sensation quality, remove yellow rice kernel in the highed milled rice, adopt advanced apparatus of selecting rice color, when removing the dark grain of yellow grain, can remove again part " white belly " grain.
2. the processing technology of a kind of high-quality selenium zinc rice as claimed in claim 1 is characterized in that: the rice that " a kind of breeding method of nuisanceless high-quality selenium zinc rice " that described paddy is applied on the same day for the applicant produced.
3. the processing technology of a kind of high-quality selenium zinc rice as claimed in claim 1, it is characterized in that: used mass transport: the vertical defeated road of the paddy of main flow, brown rice and rice adopts low broken low speed elevator, horizontal feed equipment adopts vibration chutes, with the broken bottom line that drops to that increases of material conveying process generation; Rice husk adopts strength to carry, and paddy stream pipe and rice husk strength are carried and adopted glass pipe to improve the life-span.
4.
The processing technology of a kind of high-quality selenium zinc rice as claimed in claim 1, it is characterized in that: used dust removal by ventilation: each elevator is provided with dust suction, strengthen dust removal by ventilation, the two-stage dust pelletizing system that adopts cyclone dust collectors and low pressure pulse dust remover to form makes the inside and outside dust in workshop meet national environmental standard.
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