CN110099753A - Grind output outstanding cereal peeling method and its dejacketer - Google Patents
Grind output outstanding cereal peeling method and its dejacketer Download PDFInfo
- Publication number
- CN110099753A CN110099753A CN201780079927.0A CN201780079927A CN110099753A CN 110099753 A CN110099753 A CN 110099753A CN 201780079927 A CN201780079927 A CN 201780079927A CN 110099753 A CN110099753 A CN 110099753A
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- Prior art keywords
- rice
- brown rice
- sorting
- peeling
- brown
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B1/00—Preparing grain for milling or like processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B7/00—Auxiliary devices
- B02B7/02—Feeding or discharging devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
Abstract
The present invention relates to a kind of cereal peeling method and its dejacketers, the cereal (cereal of not peeling off) that do not peel off is only made to be back to hulling machine using brown rice sorting equipment, to make it peel off completely, thus brown rice processing capacity and performance of peeling off are improved, reduce the damage of cereal, output and grain quality are ground to greatly improve, cereal peeling method of the invention may include following steps: a) peel off using hulling machine to rice husk；B) shell peeled off is removed with husk fan；C) separation sorting is carried out to rice and brown rice with brown rice seperator；D) color sorting is carried out to rice and brown rice product mix with color selector；E) to be back to color selector through the defective products of a color sorting, to carry out secondary color sorting；F) to be back to hulling machine through the defective products of secondary color sorting, so that non-defective unit brown rice is back to color selector, to be sorted again；G) the non-defective unit brown rice through primary, secondary color sorting is transferred to subsequent handling.
Description
Technical field
The present invention relates to a kind of cereal peeling methods and its dejacketer that stone roller output is outstanding to utilize brown rice point in detail
Picking device (color selector or brown rice color selector) only makes the cereal (rice and cereal of not peeling off) that do not peel off be back to hulling machine, from
And it is made to peel off completely, brown rice processing capacity and performance of peeling off thus are improved, the damage of cereal is reduced, is ground out to greatly improve
Amount and grain quality.
Background technique
In general, needing decortication or decladding (brown rice manufacture) in the technique processed to the cereal as rice
Technique.For example, the case where rice, after peeling off using hulling machine to the husk as skin, make non-defective unit using brown rice seperator
Brown rice separation, subsequent handling (subsequent technique) is transferred to later, to be processed into rice and carry out metering packing.
Fig. 1 is the composition figure of existing cereal dejacketer 1 comprising: stone extractor 2, to input raw material
The stone and impurity contained in (rice) is removed；Hulling machine 3 makes husk (skin) stripping for eliminating the rice of stone and impurity
It falls；Husk fan 4 in the rice put by hulling machine 3, brown rice, removes husk in husk；Brown rice seperator 5, to removal
The brown rice of husk and the rice that do not peel off are sorted；Green rice-grain grain sorter 6, removal pass through the separation point of brown rice seperator 5
Prematurity brown rice contained in the brown rice picked (green rice-grain grain)；Brown rice stone extractor 7, in the brown rice sorted through green rice-grain grain
Stone and impurity etc. carry out separation removal；Rice polisher 8 is directed to and the brown rice of stone is gone to go by friction and/or lapping mode
Fall the shell (surface) of brown rice and is milled into rice；Rice mill 9, rice bran and impurity to the rice surface through milling etc. carry out
Removal；Sorter 10 is vibrated, the rice bran block contained in rice and impurity etc. are removed；Color sorting and impurity sorter 11,
To the impurity different from rice color and color tablets and damage grain etc. separated (sorting) and removed；Autometering packaging machine 12,
It is packed while metering with provided capacity to the rice through color sorting.
Fig. 2 be show so that by the isolated brown rice of brown rice seperator 5 and the rice that do not peel off be back to hulling machine 3 to
The process peeled off again, the rice separated through stone puts into via the first conveyer C1 and hopper H1 to hulling machine 3, thus paddy
It after shell falls off, is removed using husk fan 4, (husk remains on one, brown rice for brown rice that husk has fallen off and rice of not peeling off
The rice divided) it puts into via second conveyor C2 and hopper H2 to brown rice seperator 5, so that brown rice and rice of not peeling off are separated,
The brown rice of non-defective unit after separation is transferred to subsequent handling, to be processed into rice and carry out metering packing.
In addition, rice of not peeling off largely is mixed in through the isolated brown rice of the brown rice seperator 5, to need to shell
Shell, therefore it is back to hulling machine 3 via third conveyer C3 and hopper H1, thus by the mistake that (secondary) peels off again
Journey.
In other words, will be transferred to the brown rice of subsequent handling is largely returned to hulling machine 3, preferably in brown rice
It is only sorted in seperator 5 and does not peel off the rice of husk and return it to, but sorting separation only can not be carried out to rice, thus in brown rice
The sorting separating plate of seperator 5 all returns to the certain section for being mixed with rice (unpolished rice) and brown rice.At this point, the quantity returned
20~30% by the isolated overall quantity of brown rice seperator 5 are equivalent to, the 85~95% of the quantity of hulling machine 3 are back to
It is the brown rice for removing husk, the rice that do not peel off is 15~5%, and thus following problem occurs for very low amount.
First, substantially reduce the quality of brown rice.In other words, brown rice seperator 5 can not be using sorting plate individually only to not
The cereal peeled off is separated, and is distinguished the cereal section of decortication on sorting plate and is mixed with the section for the cereal that do not peel off, will
The section for being mixed with the cereal that do not peel is all back to hulling machine 3, and therefore, the brown rice removed the peel is dual treply to pass through husking
While roller (ROLLER) of machine 3, wound and crack are generated because of pressure and distortion, the brown rice by such damage is rear
Broken rice is damaged or generated in technique, also results in reduction yield, generates sizable economic loss.
For example, 85~95% brown rice for being back to hulling machine 3 unnecessarily passes through the roller of peeling off of high pressure, while by
It damages (pressure), so that dramatically increasing broken rice generates ratio, while substantially reducing yield.In addition, generating crack on brown rice
While, become broken rice or rice bran in the rear technique by pressure such as husk rices, therefore substantially reduce and grind output and cereal
Quality.For example, the case where producing about 7 tons of brown rice per hour, about 2.3 tons of brown rice and rice of not peeling off are back to hulling machine 3, thus
It substantially reduces and grinds output and grain quality.
Second, since a large amount of brown rice unnecessarily return, output reduces 20~30%.For example, producing about 7 per hour
The case where brown rice of ton, about 2.2 tons of output is reduced per hour, while substantially reducing stone roller output.
There is the problems such as unnecessarily wasting the energy (power) due to the operation of peeling off carried out after returning in third.
Summary of the invention
The object of the present invention is to provide a kind of cereal peeling method and its dejacketers, utilize brown rice sorting equipment (color
Select machine or brown rice color selector) rice that do not peel off (a small amount of rice) is only back to hulling machine, to make it peel off completely, thus
The processing capacity and decortication performance for improving hulling machine, reduce the damage of cereal, grind output or stone roller output and grain quality is outstanding.
Cereal peeling method of the invention may include following steps: a) be peeled off using hulling machine to rice husk；B) paddy is used
Shell fan removes the shell peeled off；C) separation sorting is carried out to rice and brown rice with brown rice seperator；D) with color selector to rice
A color sorting is carried out with the product mix of brown rice；E) to be back to color selector through the defective products of a color sorting, to carry out two
Secondary color sorting；F) to be back to hulling machine through the defective products of secondary color sorting, and non-defective unit brown rice is made to be back to color selector, thus again
It is secondary to be sorted；G) the non-defective unit brown rice through primary, secondary color sorting is transferred to subsequent handling.
Cereal peeling method of the invention may include following steps: 1) being peeled off using hulling machine to rice husk (husk)；
2) it is removed by skin (husk) of the husk fan to peeling；3) rice (or rice of not peeling off) and brown rice are separated
Sorting；4) to being mixed with rice (or rice and rice of not peeling off) and the product mix of brown rice judges, and make the brown rice of non-defective unit
It is transferred to subsequent handling, so that the melange for being mixed with rice (or rice and rice of not peeling off) and brown rice is transferred to as brown rice sorting
The color selector (or brown rice color selector) of device；5) brown rice is sorted with color selector；Rice and brown rice are mixed with color selector
Product is sorted；6) rice and brown rice product mix are sorted with color selector, by sorting, if it is including rice and not shelling
The defective products of shell rice, then be back to hulling machine so that rice and the rice that do not peel off are peeled off, be not defective products but non-defective unit it is rough
The case where rice, it is transferred to subsequent handling, to carry out post-processing processing.
Cereal peeling method of the present invention may include following steps: A) be peeled off using hulling machine to rice husk (husk)；B)
The skin peeled off is removed with husk fan；C separation sorting) is carried out to rice and brown rice；D) to being mixed with rice and brown rice mixes
It closes product to be judged, judge so that non-defective unit brown rice is transferred to subsequent handling；E) brown rice is sorted with color selector；F color) is used
Machine is selected to carry out one section of sorting；G two sections of sortings) are carried out with color selector；H three sections of sortings) are carried out with color selector；I it) does not peel off to rice and
Rice and non-defective unit brown rice judged, so that rice and rice of not peeling off are back to, hulling machine, that non-defective unit brown rice is transferred to is subsequent for judgement
Process；J non-defective unit brown rice) is transferred to subsequent handling.
Cereal peeling method of the invention is, after being peeled off and removed using husk of the hulling machine to rice, with brown rice point
It disembarks the cereal peeling method that rice and brown rice are sorted, which is characterized in that color can be set in the rear end of brown rice seperator
Machine is selected, rice is not peeled off to sorted rice and and brown rice sorts using brown rice seperator, only makes rice and rice of not peeling off returns
Hulling machine is back to make it peel off completely.
Cereal dejacketer of the invention includes: hulling machine, and the husk of the rice separated through stone is peeled off；Husk is raised
Paddy machine removes the husk peeled off by hulling machine；Brown rice seperator, to the brown rice for having peeled off husk and do not peel off rice into
Row sorting；And it is possible to which color selector is arranged in the rear end of the brown rice seperator, only makes rice and rice of not peeling off is back to husking
Machine, so that it be made to peel off completely.
The color selector can be color selector, infrared ray (NIR) impurity color selector, specific gravity sorter, shape sorter, thick
Any one in rugosity sorter.
In the present invention, using the color selector (or brown rice color selector) 13 for being set to 5 rear end of brown rice seperator, only make rice
The a small amount of rice that do not peel off is back to hulling machine 3, so that it be made to peel off completely, thus effect is, greatly improves hulling machine 3
Processing capacity and performance of peeling off, cereal grind output to greatly improve almost without breakage or grind output and grain quality.
It, can be while passing through brown rice seperator or grain sorting machine, to through color in brown rice sort process in the present invention
Defective products included in the brown rice in the non-defective unit section (not being mixed into rice or the section for rice of not peeling off) of choosing, such as to coloring
Grain, crack rice, prematurity grain etc. is removed, so as to only carry out sorting processing to the brown rice of non-defective unit.It is described the color tablets, broken
Rice, prematurity grain, which can use, is set to the other defective products discharge groove of brown rice seperator to be discharged, and thus effect is, mentions
High brown rice processing capacity and performance of peeling off, reduce the damage of cereal, grind output and grain quality to greatly improve.
In the present invention, in many skewed slots of color selector, make the rice for being in brown rice seperator mixed using a part of skewed slot
The rice for entering section or rice of not peeling off are back to hulling machine, to be sorted again after so that it is peeled off completely using color selector
Processing, thus effect is, improves brown rice processing capacity and performance of peeling off, reduces the damage of cereal, grind out to greatly improve
Amount and grain quality.
In the present invention, multiple skewed slots of color selector are allocated or are added, so that from the good of brown rice seperator
The brown rice of product section discharge and the rice being discharged from mixed with rice section and brown rice product mix are separated, and only make rice and brown rice
Product mix is put into color selector, so that the brown rice of non-defective unit is handled after carrying out color sorting to subsequent handling transfer, is thus imitated
Fruit is, improves brown rice processing capacity and performance of peeling off, reduces the damage of cereal, grinds output and cereal matter to greatly improve
Amount.
In the present invention, make brown rice and rice (grain of rice or rice of not peeling off) be kept completely separate sorting using color selector 13, separates
The brown rice of the non-defective unit of sorting or brown rice through peeling off are not back to hulling machine 3, and are directly transferred to subsequent handling, to make it
Through technique later, equivalent to about 5~15% rice (grain of rice) is only made to be back to hulling machine 3, to make it peel off completely, thus
Effect is, greatly improves and grinds output (productivity), does not generate crack, cracks rice, rice bran etc., to greatly improve grain quality
(quality) reduces energy and expense and time etc. with the reduction of the quantity of return, is highly useful invention.
Detailed description of the invention
Fig. 1 is the monolithically fabricated figure of existing invention.
Fig. 2 is the composition figure of the major part of existing invention, is shown so that the brown rice separated using brown rice seperator
And the process that rice of not peeling off is back to hulling machine to peel off again.
Fig. 3 is the monolithically fabricated figure that shows as an example of the invention.
Fig. 4 is the flow chart of cereal peeling method that shows as an example of the invention.
Fig. 5 is the flow chart of cereal peeling method that shows as another of the invention example.
Fig. 6 is the flow chart of cereal peeling method that shows as the present invention and another example.
Fig. 7 is the major part composition figure that shows as an example of the invention, is shown so that using brown rice seperator
The process that isolated brown rice and rice and rice of not peeling off is back to hulling machine to peel off again.
Fig. 8 is the composition figure of color selector that shows as an example of the invention.
Label declaration
1,15: cereal dejacketer 2: stone extractor
3: hulling machine 4: husk fan
5: brown rice seperator 6: green rice-grain grain sorter
7: brown rice stone extractor 8: rice polisher
9: rice mill 10: vibration sorter
11: color sorting and impurity sorter 12: autometering packaging machine
13: color selector (or brown rice color selector)
Specific embodiment
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.When illustrating the embodiment of the present invention,
Identical constituent element is recorded as identical label as far as possible in attached drawing, omit for it is relevant it is known constitute or function it is specific
Illustrate, so as not to which the gist of the invention can be obscured, in addition, the item shown in attached drawing is that the present invention is implemented for ease of explanation
Example and be illustrated figure, can be different from the form actually realized.
In the present invention, for cereal peeling method, after being peeled off and removed using husk of the hulling machine 3 to rice, use
Brown rice seperator 5 sorts rice and brown rice, wherein is provided as brown rice sorting equipment in the rear end of brown rice seperator 5
Color selector (perhaps brown rice color selector) 13 is to the rice sorted by brown rice seperator 5 or does not peel off rice and brown rice sorts,
Only make rice or rice of not peeling off is back to hulling machine 3, so that it be made to peel off completely, thus greatly improves and grind output (production
Power), crack will not be generated, cracked rice, rice bran etc., to greatly improve grain quality (quality), with the reduction of the quantity of return,
Also save the energy.
Fig. 3 is the composition figure of cereal dejacketer 15 that shows as an example of the invention, in brown rice seperator 5
Color selector 13 is arranged in rear end, to only make rice and rice of not peeling off is back to hulling machine 3, to make it peel off completely, thus greatly
The big processing capacity for improving hulling machine 3 and performance of peeling off, hardly offense of damage to corn trees and vegetable products, grinds output and cereal matter to greatly improve
Amount.
Cereal dejacketer 15 of the present invention includes: stone extractor 2, to the stone contained in input raw material (rice)
It is removed with impurity；Hulling machine 3 peels off the husk (skin) for eliminating the rice of stone and impurity；Husk fan 4,
It removes husk in the rice put by hulling machine 3, rice of not peeling off, brown rice, husk；Brown rice seperator 5, to brown rice and rice into
Row sorting；Color selector 13 makes the brown rice of non-defective unit be transferred to the green rice-grain grain sorter 6 of subsequent handling, so that rice and not peeling off
Rice is back to hulling machine 3, and removes impurity；Green rice-grain grain sorter 6, contained in the brown rice for removing sorted isolated non-defective unit
Prematurity grain (green rice-grain grain)；Brown rice stone extractor 7, in the brown rice sorted through green rice-grain grain stone and impurity etc. carry out
Separation removal；Rice polisher 8 removes the shell (table of brown rice for the brown rice separated through stone by friction and/or lapping mode
Face) and it is milled into rice；Rice mill 9, rice bran and impurity to the rice surface through milling etc. are removed；Vibrate sorter
10, the rice bran block contained in rice and impurity etc. are removed；Color sorting and impurity sorter 11, to different from rice color
Impurity and color tablets and damage grain etc. separated (sorting) and removed；Autometering packaging machine 12, with provided capacity to warp
It is packed while the rice of color sorting is measured.
For example, the color selector 13 can be color selector, infrared ray (NIR) impurity color selector, specific gravity sorter, shape point
Machine, roughness sorter etc. are picked, color selector sorts brown rice and rice and impurity etc. with color, and infrared ray (NIR) is miscellaneous
Matter color selector sorts brown rice and rice and impurity etc. with infrared ray (NIR), and specific gravity sorter is with specific gravity come to brown rice
It is sorted with rice and impurity etc., shape sorter sorts brown rice and rice and impurity etc. with shape, roughness
Sorter sorts brown rice and rice and impurity etc. with roughness, certainly include can to brown rice and rice and impurity etc. into
The sorter of the other modes of row separation sorting.
The embodiment of cereal peeling method of the present invention is as follows.
1. embodiment
Fig. 4 is the flow chart of cereal peeling method that shows as one embodiment of the invention, so that passing through brown rice point
The defective products (rice and rice of not peeling off) for picking machine and sorting is back to hulling machine, thus after so that it is peeled off completely, again by color selector
It is secondary to carry out sorting processing, brown rice processing capacity and performance of peeling off thus are improved, the damage of cereal is reduced, is ground out to greatly improve
Amount and grain quality.
In other words, comprising the following steps: peeling S1 is carried out to rice husk (husk) using hulling machine；Pass through husk fan
4 and S2 is removed to the skin of peeling (husk)；Separation sorting S3 is carried out to rice (or rice of not peeling off) and brown rice；To being mixed with
Rice (or rice and rice of not peeling off) and the product mix of brown rice are judged, and the brown rice of non-defective unit is made to be transferred to subsequent handling,
So that the product mix for being mixed with rice (or rice and rice of not peeling off) and brown rice is transferred to the color selector as brown rice sorting equipment
(or brown rice color selector) S4；Sorting S5 is carried out to brown rice with color selector；Rice and brown rice product mix are divided with color selector
Pick S6；Rice and brown rice product mix are sorted with color selector, by sorting, if it is including rice and the bad of rice of not peeling off
Product are then back to hulling machine, so that rice and the rice that do not peel off are peeled off, the case where not being defective products but the brown rice of non-defective unit
S7 after being transferred to subsequent handling, carries out post-processing and handles S8.
For the amount of the return, sorted in color selector, such as in a skewed slot of one section of rice sorter form,
It is not only rice (grain of rice) in primary sorting, and some brown rice separation (injection) peeled off is defective products, therefore, benefit
It is put into returning to skewed slot or returning to the transporting apparatus such as elevator or conveyer to hulling machine to peel off, so that
Skin (husk) is completely peeled off.In other words, the product of (injection) out is separated when returning using in color selector from color selector
Internally-arranged type elevator (bucket conveyor or bucket elevator) or externally positioned type transporting apparatus, thus, it is possible to only removal rice and
It does not peel off rice, to the advantage is that be conducive to accurate sorting.
2. embodiment 2
Fig. 5 is the flow chart of the cereal peeling method shown as another embodiment of the present invention, using color selector (or
Person's brown rice color selector) make defective products, such as rice and rice of not peeling off be back to hulling machine, so that it is made to peel off completely, it is then sharp
Sorting processing is carried out again with color selector, is thus improved brown rice processing capacity and performance of peeling off, the damage of cereal is reduced, thus greatly
Big improve grinds output and grain quality.
In other words, comprising the following steps: peeling S11 is carried out to rice husk (husk) using hulling machine；With husk fan 4
S12 is removed to the skin (husk) peeled off；Separation sorting S13 is carried out to rice (or rice and rice of not peeling off) and brown rice；Needle
To the product mix S14 for being mixed with rice (or rice and do not peel off) and brown rice by the separation sorting, it is used as brown rice and divides
The color selector (or brown rice color selector) for picking device carries out primary sorting S15 to rice and brown rice product mix；By a color sorting,
If it is the defective products S16 including rice (or rice and rice of not peeling off), then it is back to color selector, to carry out secondary sorting S17；
By secondary color sorting but also the defective products including rice (or rice and rice of not peeling off) is back to hulling machine, so that it be made to shell completely
Then shell carries out sorting processing using color selector again, if it is the non-defective unit brown rice for not including rice (or rice and rice of not peeling off),
It is then back to color selector, to carry out sorting S18 again；It is then transferred to by primary, secondary color sorting if it is non-defective unit brown rice
Subsequent handling S19.
For the amount of the return, sorted in color selector, such as in a skewed slot of one section of rice sorter form,
It is not only rice (grain of rice) in primary sorting, and some brown rice separation (injection) peeled off is defective products, therefore, benefit
It is put into returning to skewed slot or returning to the transporting apparatus such as elevator or conveyer to hulling machine to peel off, so that
Skin (husk) is completely peeled off.In other words, the product of (injection) out is separated when returning using in color selector from color selector
Internally-arranged type elevator (bucket conveyor or bucket elevator) or externally positioned type transporting apparatus, thus, it is possible to only removal rice and
It does not peel off rice, to the advantage is that be conducive to accurate sorting.
It, can be while passing through brown rice seperator or grain sorting machine, to through color in brown rice sort process in the present invention
Defective products included in the brown rice in the non-defective unit section (not being mixed into rice or the section for rice of not peeling off) of choosing, such as to coloring
Grain, crack rice, prematurity grain etc. is removed, so as to only carry out sorting processing to the brown rice of non-defective unit.It is described the color tablets, broken
Rice, prematurity grain, which can use, is set to the other defective products discharge groove of brown rice seperator to be discharged.
In addition, in many skewed slots of color selector, making to be in brown rice seperator using a part of skewed slot in the present invention
Rice is mixed into the rice in section or rice of not peeling off is back to hulling machine, to be carried out again after so that it is peeled off completely using color selector
Sorting processing, thus improves brown rice processing capacity and performance of peeling off, reduces the damage of cereal, grinds output and paddy to greatly improve
Amount of substance.
In addition, multiple skewed slots of color selector are allocated or are added in the present invention, so that from brown rice seperator
The discharge of non-defective unit section brown rice and the rice being discharged from mixed with rice section and the separation of brown rice product mix, and only make rice and brown rice
Product mix is put into color selector, so that the brown rice of non-defective unit is handled after carrying out color sorting to subsequent handling transfer, is thus mentioned
High brown rice processing capacity and performance of peeling off, reduce the damage of cereal, grind output and grain quality to greatly improve.
3. embodiment 3
Fig. 6 is the flow chart of the cereal peeling method shown as still another embodiment of the present invention, using showing in such as Fig. 8
The same color selector of three sections of color selectors of example, so that rice and rice of not peeling off are back to hulling machine, to make it peel off completely, then
Sorting processing is carried out again using color selector, to improve brown rice processing capacity and performance of peeling off, reduces the damage of cereal, thus
It greatly improves and grinds output and grain quality.
In other words, comprising the following steps: the S21 that peels off is carried out to rice husk (husk) using hulling machine；With husk fan 4
S22 is removed to the skin (husk) peeled off；Separation sorting S23 is carried out to rice (or rice and rice of not peeling off) and brown rice；It is right
It is mixed with rice (or rice and rice of not peeling off) and the product mix of brown rice is judged, and non-defective unit brown rice is made to be transferred to subsequent work
Sequence, so that the product mix for being mixed with rice (or rice and rice of not peeling off) and brown rice is transferred to the color sorting as brown rice sorting equipment
Machine S24；Sorting S25 is carried out to brown rice with color selector；One section of sorting, the brown rice S26 of sorting 50~60% are carried out with color selector；With
Color selector carries out two sections of sortings, the brown rice S27 of sorting 70~80%；With color selector carry out three sections sorting, sort 99.9% it is good
Product brown rice S28；So that rice and rice of not peeling off are back to hulling machine, peeled off completely, so that non-defective unit brown rice is transferred to subsequent work
Sequence S29；The non-defective unit brown rice finally sorted is transferred to subsequent handling S30.
In the present invention, the color selector is three sections of color selectors that point three sections carry out color sorting, is mixed with rice and rice of not peeling off
The case where with the product mix of brown rice, is sorted by one section, sorts out 50~60% brown rice, pass through next two sections points
It picks, sorts out 70~80% brown rice, sorted by next three sections, after sorting out 99.9% brown rice, be transferred to subsequent
Process is sorted, the rice that sorting is separated with brown rice and rice of not peeling off are back to husking to carry out post-processing by a Duan Zhisan sections
Machine is peeled off completely.
Fig. 8 is shown as color selector 13 and exemplary three sections of color selectors, comprising: vibration supply unit 18 is set to base
16 top of frame receives the rice being discharged from brown rice seperator 5 and do not peel off rice and brown rice 17, to transfer supply to one section of sorting portion
19；One section of sorting portion 19 is set to vibration 18 lower end of supply unit, to the rice to land and rice of not peeling off along the first tipper 20
And brown rice 17 is once sorted；Two sections of sorting portions 23 are set to one section of sorting portion, 19 lower end, to along the second tipper 21
The rice of landing and do not peel off rice and brown rice 22 carries out secondary sorting；Three sections of sorting portions 26 are set to two sections of sorting portions, 23 lower end,
Rice is not peeled off to the rice to land along third tipper 24 and and brown rice 25 is sorted three times；Discharge pipe 28 is discharged from one
The rice separated and rice 27 of not peeling off in section sort process, and may make the rice separated and rice 27 of not peeling off is back to rice huller
Paddy machine 3；Discharge pipe 30 is discharged the rice separated from two sections of sort process and rice 29 of not peeling off, and may make and isolate
The rice and rice 29 of not peeling off come is back to hulling machine 3；Discharge pipe 32, to enable to separate from three sections of sort process
Non-defective unit brown rice 31 be transferred to subsequent handling form discharge；Discharge pipe 34 is discharged in three sections of sort process and separates
Rice and rice 33 of not peeling off, and make the rice separated and rice 33 of not peeling off is back to hulling machine 3；Drive motor 35,36 and dynamic
Force transfering device and controller 37.
The first injection spray is respectively arranged in first segment sorting portion 19, second segment sorting portion 23, third sorting portion 26
Mouth 41, the second injection nozzle 42, third injection nozzle 43 and the first menifold 44, the second menifold 45, third menifold 46, pass through three
Duan Jinhang color sorting, so that color sorting effectively is carried out to non-defective unit brown rice 31, so that it is transferred to subsequent handling, the first injection nozzle
41, the second injection nozzle 42, third injection nozzle 43 and the first menifold 44, the second menifold 45, third menifold 46 utilize colored CCD
38,39,40 pairs of video camera shoot along the mixture that tipper 20,21,24 is fallen, and are judged by controller 27,
Moment sprays high pressure air, so that rice and the rice 27,29,33 that do not peel off pass through 28,30,34 row of discharge pipe respectively
Out.
Further, since point three sections are sorted, thus efficiency is very outstanding, constantly continuously carries out color sorting in three times,
Therefore productivity is greatly improved, workability is outstanding.Undeclared label 47,48,49,50 is auxiliary chute.
It is that point three sections sort that the present invention, which illustrates the brown rice sorting carried out using color selector, it is of course possible to logical
Two sections or four sections or four sections or more are crossed to be sorted.
Fig. 7 is the main composition figure of cereal dejacketer that shows as an example of the invention, and is shown as follows
Process: using color selector 13 to being sorted by the isolated brown rice of brown rice seperator 5 and rice of not peeling off after so that non-defective unit
Brown rice is transferred to subsequent handling, so that rice and rice of not peeling off are back to hulling machine 3, so that it be made to peel off completely.It is separated through stone
Rice put into via the first conveyer C1 and hopper H1 to hulling machine 3 so that husk peel off after, utilize husk fan 4
It removes, has peeled off the brown rice of husk and rice of not peeling off is via second conveyor C2 and hopper H2, investment to brown rice seperator 5,
So that brown rice is separated with rice of not peeling off, moved by the brown rice of the isolated non-defective unit of brown rice seperator 5 by the 8th conveyer C8
It send to subsequent handling, to be processed into rice and carry out metering packing, the brown rice for rice of not peeling off containing rice and is transferred to color selector
13, so that rice and rice of not peeling off are back to hulling machine 3 via the 7th conveyer C7 and hopper H1 while sorting again,
After making it peel off completely, it is transferred to subsequent handling by husk fan 4 and brown rice seperator 5, in sort process
The rice that do not sort and brown rice are once back to color selector 13 via the 6th conveyer C6, to carry out secondary sorting, are not peeling off
The rice do not sorted in rice and brown rice are secondary to be back to color selector 13 via the 5th conveyer C5, to be sorted three times, finally
Non-defective unit brown rice subsequent handling is transferred to by the 8th conveyer C8, thus carry out after technique, for example, utilizing green rice-grain grain sorter
The prematurity grain brown rice (green rice-grain grain) contained in 6 brown rice to remove non-defective unit separates removal warp using brown rice stone extractor 7
Stone and impurity in the brown rice of green rice-grain grain sorting etc. are removed by friction and/or lapping mode through stone using rice polisher 8
The shell (surface) of isolated brown rice, while milling as rice utilizes the rice bran on 9 pairs of rice mill rice surfaces through milling and miscellaneous
Matter etc. is removed, and is removed using vibration sorter 10 to the rice bran block contained in rice and impurity etc., using color sorting and
Impurity sorter 11 to the impurity different from rice color and color tablets and damage grain etc. separated (sorting) removal, utilize oneself
Dynamic measuring packing machine 12 is packed automatically while metering with provided capacity to the rice through color sorting.
Undeclared label V1, V2 are direction switching valves, and G is the door for being set to the lower part hopper H1, H2.
In the present invention, isolated rice and rice of not peeling off are only sorted via the 7th conveyer C7 and material by color selector 13
Bucket H1 and be back to hulling machine 3, to make it peel off completely by the process that (secondary) peels off again, therefore greatly improve stone roller
Output prevents quality from reducing.
In other words, using color selector 13 brown rice and rice (grain of rice or rice of not peeling off) are kept completely separate, through separation point
The brown rice of the non-defective unit picked is not back to hulling machine 3, but is directly transferred to subsequent handling, through technique later, only to be equivalent to
About 5~15% rice and rice of not peeling off are back to hulling machine 3, so that it be made to peel off completely, thus greatly improve and grind output (production
Power), do not generate crack, crack rice, rice bran etc., to greatly improve grain quality (quality), with the reduction of back amount, the energy and
Expense and time etc. can also save.
In the present invention, due to the promotion of brown rice quality, generates yield and increase bring income.In other words, avoid so that
Brown rice returns, and thereby increases brown rice yield, due to reducing the generation of rice bran, thus increased rice yield, improves simultaneously
The quality of rice.For example, the case where producing the production line of 7 tons of brown rice per hour, only returns to about 70~310kg rice (rice per hour
Grain), thus than existing, prevent that about 2 tons per hour of brown rice returns.Accordingly, the advantage is that increasing production
Amount reduces back amount, to reduce the energy (power) usage amount etc. for example, greatly improving stone roller output.
In the present invention, for convenience of explanation, by " rice " as object, but being applicable to certainly includes all of " rice "
The peeling technology of cereal.
The present invention illustrated as described above is not limited to the present embodiment and attached drawing, is not departing from technical idea of the invention
In the range of, various displacements, deformation and change can be carried out, for having usual knowledge in technical field belonging to the present invention
It is obvious for technical staff.
Claims (5)
1. a kind of grind the outstanding cereal peeling method of output comprising following steps:
A) rice husk is peeled off using hulling machine；
B) shell peeled off is removed with husk fan；
C) separation sorting is carried out to rice and brown rice with brown rice seperator；
D) color sorting is carried out with product mix of the color selector to rice and brown rice；
E) to be back to color selector through the defective products of a color sorting, to carry out secondary color sorting；
F) to be back to hulling machine through the defective products of secondary color sorting, and non-defective unit brown rice is made to be back to color selector, thus again
It is sorted；
G) the non-defective unit brown rice through primary, secondary color sorting is transferred to subsequent handling.
2. a kind of grind the outstanding cereal peeling method of output comprising following steps:
A) rice husk is peeled off using hulling machine；
B the shell peeled off) is removed with husk fan；
C separation sorting) is carried out to rice and brown rice；
D) product mix for being mixed with rice and brown rice is judged, and non-defective unit brown rice is made to be transferred to subsequent handling；
E) brown rice is sorted with color selector；
F) one section of sorting is carried out with color selector；
G two sections of sortings) are carried out with color selector；
H three sections of sortings) are carried out with color selector；
I it) does not peel off rice to rice and and non-defective unit brown rice judges, judge so that rice and rice of not peeling off are back to hulling machine, make
Non-defective unit brown rice is transferred to subsequent handling；
J non-defective unit brown rice) is transferred to subsequent handling.
3. a kind of grind the outstanding cereal peeling method of output, to peel off using husk of the hulling machine to rice, and husk is used
Fan is come after removing the husk peeled off, the cereal peeling method sorted with brown rice seperator to rice and brown rice is special
Sign is,
In the rear end of brown rice seperator, color selector is set, using brown rice seperator to sorted rice and do not peel off rice and brown rice into
Row sorting, only makes rice and rice of not peeling off is back to hulling machine, so that it be made to peel off completely.
4. a kind of grind the outstanding cereal dejacketer of output comprising:
Hulling machine (3) peels off the husk for the rice for eliminating stone；
Husk fan (4) removes the husk peeled off by hulling machine (3)；
Brown rice seperator (5), rice of not peeling off to brown rice and are sorted；
Further include:
Color selector (13), is set to the rear end of brown rice seperator (5), only by screening so that rice and rice of not peeling off are back to rice huller
Paddy machine (3), so that it be made to peel off completely.
5. according to claim 4 grind the outstanding cereal dejacketer of output, which is characterized in that
Color selector (13) is color selector, infrared ray (NIR) impurity color selector, specific gravity sorter, shape sorter, roughness sorting
Any one in machine.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020160176469A KR20180073050A (en) | 2016-12-22 | 2016-12-22 | Method and device of grain peeling for milling yield with excellent |
| KR10-2016-0176469 | 2016-12-22 | ||
| PCT/KR2017/010275 WO2018117375A1 (en) | 2016-12-22 | 2017-09-20 | Grain peeling method having excellent milling yield and peeling device thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110099753A true CN110099753A (en) | 2019-08-06 |
Family
ID=62626834
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201780079927.0A Pending CN110099753A (en) | 2016-12-22 | 2017-09-20 | Grind output outstanding cereal peeling method and its dejacketer |
Country Status (4)
| Country | Link |
|---|---|
| KR (1) | KR20180073050A (en) |
| CN (1) | CN110099753A (en) |
| PH (1) | PH12019501415A1 (en) |
| WO (1) | WO2018117375A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113908907A (en) * | 2021-10-08 | 2022-01-11 | 安徽倮倮米业有限公司 | Novel high-quality high-benefit paddy color separation process |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102215541B1 (en) * | 2018-04-13 | 2021-02-15 | 백성기 | Scattering type garlic sorting apparatus |
| KR102051535B1 (en) * | 2019-07-30 | 2019-12-03 | 탁양훈 | Manufacturing method of grain |
| KR20210033666A (en) | 2019-09-19 | 2021-03-29 | 최보규 | Operation Method of Brown Rice Separation Facility Combining Vibration Separation and Color Sorting |
| CN110721926A (en) * | 2019-10-09 | 2020-01-24 | 安徽宏实光机电高科有限公司 | Background management method and system for remote communication and remote monitoring based on Ethernet |
| KR102461114B1 (en) * | 2020-03-25 | 2022-11-02 | 주식회사 한국기계 | Scattering type garlic sorting apparatus |
| KR102343199B1 (en) * | 2020-06-09 | 2021-12-27 | 주식회사미래이앤지 | Method and system for separating paddy |
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| CN113908907B (en) * | 2021-10-08 | 2022-10-11 | 安徽倮倮米业有限公司 | Novel high-quality high-benefit paddy color separation process |
Also Published As
| Publication number | Publication date |
|---|---|
| KR20180073050A (en) | 2018-07-02 |
| WO2018117375A1 (en) | 2018-06-28 |
| PH12019501415A1 (en) | 2020-03-09 |
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