CN103264443A - Reinforced cement pin key forming device and forming method thereof - Google Patents
Reinforced cement pin key forming device and forming method thereof Download PDFInfo
- Publication number
- CN103264443A CN103264443A CN2013101845053A CN201310184505A CN103264443A CN 103264443 A CN103264443 A CN 103264443A CN 2013101845053 A CN2013101845053 A CN 2013101845053A CN 201310184505 A CN201310184505 A CN 201310184505A CN 103264443 A CN103264443 A CN 103264443A
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- Prior art keywords
- pin key
- iron wire
- arrangement
- cement pin
- die cavity
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- 239000004568 cement Substances 0.000 title claims abstract description 64
- 238000000034 method Methods 0.000 title claims abstract description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 126
- 229910052742 iron Inorganic materials 0.000 claims abstract description 63
- 239000011083 cement mortar Substances 0.000 claims abstract description 8
- 230000002787 reinforcement Effects 0.000 claims description 43
- 239000004570 mortar (masonry) Substances 0.000 claims description 23
- 238000000465 moulding Methods 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 3
- -1 by top board (9) Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000000295 complement effect Effects 0.000 abstract 1
- 238000007666 vacuum forming Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 9
- 239000004744 fabric Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 241000935985 Certhiidae Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000011505 plaster Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Abstract
The invention relates to a reinforced cement pin key forming device and a forming method thereof. The reinforced cement pin key forming device is mainly composed of a mechanical wire distributing mechanism and a mold of a cavity (5), wherein the shape of the mold is complementary to that of a cement pin key, and the mold has certain shrinkage allowance. By means of the wire distributing mechanism, iron wires or other applicable wires and lines (10) are arranged inn the mold cavity (5), and pressurizing or vacuum forming is conducted on cement mortar in the cavity (5). The wire distributing mechanism is simple in structure and small in occupied space, the cement pin key formed by removing moisture forcedly through the cement mortar is high in compactness and strength, is firmly combined with the iron wires, has considerable strength while forming and demolding and is not easy to damage, and the production yield is improved.
Description
Affiliated field
The present invention is a kind of arrangement of reinforcement cement pin key shaped device and forming method thereof.
Background technology
The inventor discloses a kind of arrangement of reinforcement (iron wire) cement pin key in the patent of invention of the patent No. 021128138.Prefabricated arrangement of reinforcement cement pin key is normally placed earlier iron wire in mould, again in mold cavity the filling concrete ordinary mortar (alleged in the present specification " cement mortar " comprises two states: build by laying bricks or stones, plaster " ordinary mortar " commonly used, that have certain flowability; The ratio of mud is very low, be diffusing shape, do not have mobile " dry mortar ") demoulding after the maintenance moulding.This forming method needs longer curing time, overstocks a large amount of moulds.The manual iron wire of placing also influences shaping speed with the filling mortar.
Summary of the invention
The invention provides a kind of arrangement of reinforcement cement pin key shaped device and forming method thereof.
A kind of arrangement of reinforcement cement of the present invention pin key shaped device, it mainly by the Bu Si mechanism of machinery with have the mould that compensates and leave the die cavity of certain allowance for shrinkage mutually with cement pin key geomery and form, adopt Bu Si mechanism to make mold cavity be furnished with iron wire or other silk, line that is suitable for, again the cement mortar in the die cavity is pressurizeed or vacuumize moulding.
Bu Si mechanism is made of in pairs two rake members with tooth, when the tooth of two rake members carve fashionable, iron wire or other silk, line that is suitable for are entered between the two toothrow hooks, and when two rake members separated, iron wire or other silk that is suitable for, line were arranged to many near parallel line by the hook pulling.
Bu Si mechanism is made up of track, dolly, hook, active chuck and fixed chuck, track moves along the direction vertical with track length on horizontal plane, have the dolly of active chuck along orbital motion, active chuck passes to the iron wire termination after fixed chuck clips, the live splint headband iron wire and is twined between each hook and be arranged to many parallel silks, lines, cut off iron wire from active chuck by hook one side after finishing whole actions, active chuck passes to fixed chuck with the iron wire termination and clips, and begins new one and takes turns circulation.
The tooth of rake member, hook can separate single movement or grouping action one by one.Bu Si mechanism has U-shaped, Y shape or other shape notch by one, perhaps for clamping the collection silk device of action, with iron wire or other silk that is suitable for, line radical and position arrangement bunchy as required.Its mould is made up of template, top board and base plate, and template has a plurality of up and down holes penetrating, that compensate and leave allowance for shrinkage mutually with cement pin key size and is called " die cavity ", and top board, base plate are to have the projection that matches with cavity dimension on flat board or the flat board.Sulculus is arranged on the stencil plane, can place iron wire in the sulculus, elongated sulculus is connected die cavity, forms some groups.Near the position configuration of sulculus dash, device that cutting blade tool or electrode and so on are used for cutting off iron wire, in cement pin key forming process or cut off iron wire after the moulding, make whole pin keies separate one by one.
A kind of arrangement of reinforcement cement of the present invention pin key forming method, iron wire or other silk, line that is suitable for are wrapped in two rake members with tooth and form in pairs on the hook of Bu Si mechanism, iron wire or other silk that is suitable for, line are embedded in the stencil plane upper impression sulculus of below, swing die in the filling dry mortar in die cavity, relend and help top board, base plate in die cavity, to exert pressure, make cement pin key or the moulding of arrangement of reinforcement cement pin key; Or in the shape chamber, fill ordinary mortar, and exert pressure to die cavity by top board, base plate, extrude water unnecessary in the mortar and draw die cavity, make cement pin key or the pin key moulding of arrangement of reinforcement cement and the demoulding.
The present invention fills ordinary mortar in die cavity, by top board, base plate near closed hollow ring, adopt vacuum draw to go out water unnecessary in the mortar, makes cement pin key or the pin key moulding of arrangement of reinforcement cement and the demoulding.
The inventive method another kind is made up of Bu Si mechanism track, dolly, hook, active chuck and fixed chuck, track moves along the direction vertical with track length on horizontal plane, have the dolly of active chuck along orbital motion, active chuck passes to the iron wire termination after fixed chuck clips, the live splint headband iron wire and is twined between each hook and be arranged to many parallel silks, lines, cut off iron wire from active chuck by hook one side after finishing whole actions, active chuck passes to fixed chuck with the iron wire termination again and clips, and begins new one and takes turns circulation.The system of above-mentioned whole rail and moving of car has used crane system principle in the industrial premises, and track just is equivalent to the cart of crane system, and dolly just is equivalent to the dolly of crane system, and active chuck is equivalent to suspension hook and rigidity arm or flexible hoist cable.The factory building crane is commonly called as " driving ", and it has the lifting transportation function, and the present invention finishes the action of coiling by it.
A kind of Bu Si of the present invention mechanism, Bu Si mechanism is combined in pairs by two rake members with tooth, and two rake members can relative motion.Carve fashionablely when the tooth of two rake members, iron wire entered between the two toothrow hooks, when two rake members by separately the time, iron wire is arranged to many close to parallel line by the hook pulling.The tooth of rake member or hook can separately be controlled single movement one by one, and control action perhaps divides into groups.
The present invention has U-shaped Y shape or other shaped recesses breach by one or clamps the device that is called " collection silk device " of principle (as agrafe), and many parallel iron wires are carried out summarizing according to the needed radical of technology and position, forms pencil.
Mould of the present invention is combined by template, top board and base plate, and template has a plurality of up and down holes penetrating, that compensate and leave allowance for shrinkage mutually with cement pin key size and is called " die cavity ".Top board, base plate are dull and stereotyped or have the projection that matches with cavity dimension.So-called " matching " refers to be pressed into die cavity or can near closed hollow ring or produce other function.
On the plane of template of the present invention sulculus is arranged, can place iron wire in the sulculus, elongated sulculus forms some groups with the die cavity series connection.
The present invention fills swing die in the dry mortar in die cavity, relend and help top board, base plate to exert pressure in die cavity, makes not cement pin key or the moulding of arrangement of reinforcement cement pin key of arrangement of reinforcement.The main purpose of swing die is to make dry mortar be full of in the die cavity equably.
Ordinary mortar is filled in the utilization of mould of the present invention in die cavity, exert pressure to the ordinary mortar in the die cavity by top board, base plate, extrudes water unnecessary in the mortar and draws die cavity, feasible not cement pin key or the pin key moulding of arrangement of reinforcement cement and the demoulding of arrangement of reinforcement.
Ordinary mortar is filled in the application of mould of the present invention in die cavity, by top board, base plate near closed hollow ring, adopt vacuum dehydration to aspirate out water unnecessary in the mortar, feasible not cement pin key or the pin key moulding of arrangement of reinforcement cement and the demoulding of arrangement of reinforcement.
" arrangement of reinforcement " of the present invention also adopts silk or the line of other suitable material as required except iron wire, be more suitable for surface silk or line crude or the band indentation, with the bond stress of refinforced cement mortar to silk or line.
Advantage of the present invention is: the simple structure of Bu Si mechanism, and it is little to take up room, and two creepers and driving mechanism only need on a bundle steel wire machine just can arrange many straight lines that are parallel to each other.Operation principle is understood, uses the action that two hands of little girl, ten fingers are played the line recreation of stretching tight, and has exempted complicated operation program.Force to remove moisture content and the cement pin key of moulding with cement mortar, packing height, intensity height, be combined firmly with iron wire, just had suitable intensity at that time at shaping and demoulding, not fragile, the yield rate of raising production.
Description of drawings
Fig. 1 is the arrangement of reinforcement cement pin key schematic diagram of a kind of arrangement of reinforcement cement of the present invention pin key shaped device manufacturing.
Fig. 2 is the schematic diagram of a kind of arrangement of reinforcement cement of the present invention pin key shaped device cloth silk machine mechanism and the mould relation of cooperatively interacting.
Fig. 3 is a kind of arrangement of reinforcement cement of the present invention pin key shaped device Bu Si mechanism two rake member separated position schematic diagrames.
Fig. 4 carves the schematic diagram of the state of closing for a kind of arrangement of reinforcement cement of the present invention pin key shaped device Bu Si mechanism two rake members.
When Fig. 5 is two iron wires of the every bundle of a kind of arrangement of reinforcement cement of the present invention pin key shaped device, the horizontal layout schematic diagram of tooth and hook.
Fig. 6 uses the cloth silk machine mechanism structure chart of industrial premises driving principle for a kind of arrangement of reinforcement cement of the present invention pin key shaped device another kind.
Fig. 7 is cement pin key mould schematic diagram.
The specific embodiment
Embodiment 1: according to Fig. 1, Fig. 2, Fig. 3 and shown in Figure 4, Fig. 1 is arrangement of reinforcement cement pin key schematic diagram of the present invention.12 pin keies of making for cement mortar material, 10 for bonding the arrangement of reinforcement (iron wire) in the cement pin key.
Fig. 2 is the schematic diagram of Bu Si mechanism and the mould relation of cooperatively interacting.Mould is made up of template 4, top board 9 and base plate 7.When two rake members, 1 along continuous straight runs separates, iron wire is drawn back by the hook 3 on rake member 1 tooth and is arranged to many close to parallel line 10, this moment, rake member 1 vertically descended, two adjacent iron wires are fallen into the V-shaped groove mouth of collection silk device 11, arrive the V-arrangement bottom and be summarized as a branch of iron wire, and enter on the template 4 in the corresponding sulculus 6.Start the cloth action, in the die cavity 5 of template 4, fill dry mortar, the while swing die, make each die cavity 5 evenly fill, top board 9 near closed hollow rings 5 that descend again are suitable for reading, rising base plate 7, the mortars that make projection 8 on the base plate 7 upwards push in the die cavity 5 reach predetermined size or predetermined pressure or other parameter, realize completed state.Demoulding action: at first cut off the two ends iron wire from hook 3 positions, again top board 9 is climbed away template 4, the projection 8 of base plate 7 is risen, the cement pin key is upwards ejected die cavity 5 upper surfaces and shift out production line and carry out maintenance.
When the whole upset of mould and Bu Si mechanism, top board 9 below, base plate 7 is up, the sulculus 6 of template 4 is downward, when Bu Si mechanism is below template 4, moves identical with forming principle, cement pin key horizontal is on smooth top board 9 after the demoulding, and more convenient operation is a little.
Embodiment 2: according to shown in Figure 5, and during two iron wires of every bundle, the horizontal layout schematic diagram of tooth and hook 3.Carve fashionablely when two rake members 1, iron wire entered between the two toothrow hooks 3, when two toothrow hooks 3 when carving resultant motion to separated position, hook 3 pulling iron wires become many parallel silks 10.Rake member 1 descends, and iron wire falls into the v-depression bottom of collection silk device 11, and two arrangements of iron wire every bundle are as required collected bunchy.Collection silk device 11 be A to signal.
Embodiment 3: according to shown in Figure 6, a kind of arrangement of reinforcement cement pin key shaped device, Bu Si mechanism is made up of track 13, dolly 14, hook 3, active chuck 15 and fixed chuck 16, track 13 on horizontal plane along moving with the perpendicular direction of track 13 length, the dolly 14 that has active chuck 15 moves along track 13, and the arrow on track 13 and the dolly 14 is represented track 13 and dolly 14 travel direction separately.Active chuck 15 passes to the iron wire termination after fixed chuck 16 clips, active chuck 15 is arranged to many parallel silk, lines 10 with iron wire in 3 windings of each hook, cut off iron wire from active chuck 15 by hook 3 one sides after finishing whole actions, active chuck 15 passes to fixed chuck 16 with the iron wire termination, begins new one and takes turns circulation.
Embodiment 4: disposed near the top board of sulculus 6 or base plate dash, device that cutting blade tool or electrode and so on are used for cutting off iron wire, when the moulding of cement pin key, cut off iron wire, make that the cement pin key that is together in series by iron wire is separated because iron wire cuts off all, become independent arrangement of reinforcement cement pin key 12.
Claims (11)
1. arrangement of reinforcement cement pin key shaped device, it is characterized in that: it mainly by the Bu Si mechanism of machinery with have the mould that compensates and leave the die cavity (5) of certain allowance for shrinkage mutually with cement pin key geomery and form, adopt Bu Si mechanism to make mold cavity (5) be furnished with iron wire or other silk, line (10) that is suitable for, again the cement mortar in the die cavity (5) is pressurizeed or vacuumize moulding.
2. a kind of arrangement of reinforcement cement pin key shaped device according to claim 1, it is characterized in that: Bu Si mechanism is made of in pairs two rake members (1) with tooth, when the tooth of two rake members (1) carve fashionable, iron wire or other silk, line (10) that is suitable for are entered between the two toothrow hooks (3), when two rake members (1) separated, iron wire or other silk that is suitable for, line (10) were arranged to many near parallel line by hook (3) pulling.
3. a kind of arrangement of reinforcement cement pin key shaped device according to claim 2 is characterized in that: the tooth of rake member (1), hook (3) can separate single movement or grouping action one by one.
4. a kind of arrangement of reinforcement cement pin key shaped device according to claim 1, it is characterized in that: Bu Si mechanism is by track (13), dolly (14), hook (3), active chuck (15) and fixed chuck (16) are formed, track (13) moves along the direction vertical with track (13) length on horizontal plane, the dolly (14) that has active chuck (15) moves along track (13), active chuck (15) passes to the iron wire termination after fixed chuck (16) clips, active chuck (15) is being with iron wire to twine between each hook (3), be arranged to many parallel silks, line (10), cut off iron wire from active chuck (15) by hook (3) one sides after finishing whole actions, active chuck (15) passes to fixed chuck (16) with the iron wire termination and clips, and begins new one and takes turns circulation.
5. a kind of arrangement of reinforcement cement pin key shaped device according to claim 1, it is characterized in that: Bu Si mechanism has U-shaped, Y shape or other shape notch by one, perhaps for clamping the collection silk device (11) of action, with iron wire radical and position arrangement bunchy as required.
6. an arrangement of reinforcement or not arrangement of reinforcement cement pin key shaped device, it is characterized in that: its mould is made up of template (4), top board (9) and base plate (7), template (4) has a plurality of up and down holes penetrating, that compensate and leave allowance for shrinkage mutually with cement pin key size and is called " die cavity ", and top board (9), base plate (7) are to have the projection (8) that matches with die cavity (5) size on flat board or the flat board.
7. a kind of arrangement of reinforcement cement pin key shaped device according to claim 6, it is characterized in that: sulculus (6) is arranged on the stencil plane, can place iron wire or other silk, line (10) that is suitable in the sulculus (6), elongated sulculus (6) forms some groups with die cavity (5) series connection.
8. arrangement of reinforcement cement pin key forming method, it is characterized in that: iron wire or other silk, line (10) that is suitable for are wrapped in two rake members (1) with tooth and form in pairs on the hook (3) of Bu Si mechanism, in the sulculus (6) of template (4) the plane upper impression (5) below silk, the line (10) that iron wire or other are suitable for embeds, in die cavity (5), fill dry mortar, relend and help top board (9), base plate (7) in die cavity (5), to exert pressure, make cement pin key (12) or the moulding of arrangement of reinforcement cement pin key; Or in shape chamber (5), fill ordinary mortar, and exert pressure to die cavity (5) by top board (9), base plate (7), extrude water unnecessary in the mortar and draw die cavity (5), make cement pin key or (12) moulding of arrangement of reinforcement cement pin key and the demoulding.
9. a kind of arrangement of reinforcement cement pin key forming method according to claim 6, it is characterized in that: in die cavity (5), fill ordinary mortar, by top board (9), base plate (7) near closed hollow ring (5), adopt vacuum draw to go out water unnecessary in the mortar, make cement pin key or (12) moulding of arrangement of reinforcement cement pin key and the demoulding.
10. arrangement of reinforcement cement pin key forming method, it is characterized in that: Bu Si mechanism is by track (13), dolly (14), hook (3), active chuck (15) and fixed chuck (16) are formed, track (13) moves along the direction vertical with track (13) length on horizontal plane, the dolly (14) that has active chuck (15) moves along track (13), active chuck (15) passes to the iron wire termination after fixed chuck (16) clips, active chuck (15) twines between each hook (3) with iron wire and is arranged to many parallel silks, line, cut off iron wire from active chuck (16) by hook (3) one sides after finishing whole actions, active chuck (15) passes to fixed chuck (16) with the iron wire termination and clips, and begins new one and takes turns circulation.
11. a kind of arrangement of reinforcement cement pin key shaped device according to claim 1 is characterized in that: near the position configuration of sulculus (6) dash, device that cutting blade tool or electrode and so on are used for cutting off iron wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310184505.3A CN103264443B (en) | 2013-01-04 | 2013-05-20 | Reinforced cement pin key forming device and forming method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310000395.0 | 2013-01-04 | ||
| CN201310000395 | 2013-01-04 | ||
| CN2013100003950 | 2013-01-04 | ||
| CN201310184505.3A CN103264443B (en) | 2013-01-04 | 2013-05-20 | Reinforced cement pin key forming device and forming method thereof |
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| Publication Number | Publication Date |
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| CN103264443A true CN103264443A (en) | 2013-08-28 |
| CN103264443B CN103264443B (en) | 2015-06-10 |
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| CN201310184505.3A Active CN103264443B (en) | 2013-01-04 | 2013-05-20 | Reinforced cement pin key forming device and forming method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104140226A (en) * | 2014-08-06 | 2014-11-12 | 鹤壁库博瑞机械有限公司 | Thermal insulation board, cement mortar for outer wrapping casing layer of composite thermal insulation board and producing technique of thermal insulation board |
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| EP0462937A1 (en) * | 1990-06-20 | 1991-12-27 | SOCIETA' ITALIANA LASTRE S.p.A. | Equipment for making reinforced concrete slabs |
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| CN2625130Y (en) * | 2002-04-22 | 2004-07-14 | 张林征 | Lightweight wallboard capable of laying twisted line, wallboard forming machine and twister therefor |
| KR20050034071A (en) * | 2003-10-08 | 2005-04-14 | 조상범 | A panel for structure |
| CN101664959A (en) * | 2009-08-26 | 2010-03-10 | 王杏林 | Molding mold of concrete blocks and molding method thereof |
| CN102561540A (en) * | 2011-04-03 | 2012-07-11 | 王杏林 | Fire hazard preventing method for wall heat-insulation system and structure |
| CN203004059U (en) * | 2013-01-04 | 2013-06-19 | 王杏林 | Reinforcement cement pin key molding device |
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2013
- 2013-05-20 CN CN201310184505.3A patent/CN103264443B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0462937A1 (en) * | 1990-06-20 | 1991-12-27 | SOCIETA' ITALIANA LASTRE S.p.A. | Equipment for making reinforced concrete slabs |
| CN1448601A (en) * | 2002-03-28 | 2003-10-15 | 王杏林 | Architecture veneer and assembling process thereof |
| CN2625130Y (en) * | 2002-04-22 | 2004-07-14 | 张林征 | Lightweight wallboard capable of laying twisted line, wallboard forming machine and twister therefor |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104140226A (en) * | 2014-08-06 | 2014-11-12 | 鹤壁库博瑞机械有限公司 | Thermal insulation board, cement mortar for outer wrapping casing layer of composite thermal insulation board and producing technique of thermal insulation board |
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| CN103264443B (en) | 2015-06-10 |
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Application publication date: 20130828 Assignee: Jiaxing Tizhong Electronic Technology Co.,Ltd. Assignor: Jiashan chuangyue Intellectual Property Service Co.,Ltd. Contract record no.: X2023330000391 Denomination of invention: A reinforced cement key forming device and its forming method Granted publication date: 20150610 License type: Common License Record date: 20230718 |
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