Thin wall concrete hollow shell forming machine
Technical field
The present invention relates to concrete product forming machine, it particularly relates to a kind of thin wall concrete hollow shell forming machine.
Background technology
At present, it is internal and international upper using dry method vibration moulding(Use dry concrete)Concrete product forming machine
The fertile product of institute is mainly common compact building-block, solid block, solid pavior brick and gardens earth-retaining building block etc., its
Block type feature is that small volume, wall thickness, height dimension are small, and current device production thin-gage goods is extremely difficult, especially produces surface
The bigger thin-gage goods efficiency of product and yield rate are all very low, and for large-sized five faces thin-walled hollow housing class product then
It can not produce completely;Its existing subject matter is as follows:
1)Bottom plate cloth can not be completed by existing distributing mode, and the cloth of thin-walled side plate is also very difficult, side plate
It can not highly ensure more than cloth effect after 250mm;
2)The vibration molding system of existing equipment can not ensure the synchronously closely knit shaping of thin-walled bottom plate and thin-walled side plate;
3)Existing mold structure can not be realized all takes mechanization automatic distributing to bottom plate and side plate;
4)The higher thin-gage goods demoulding is difficult, and the product breakage rate caused by the demoulding is high.
The problem of in correlation technique, effective solution is not yet proposed at present.
The content of the invention
It is an object of the invention to provide a kind of thin wall concrete hollow shell forming machine, to overcome currently available technology to exist
Above-mentioned deficiency.
The purpose of the present invention is to be achieved through the following technical solutions:
A kind of thin wall concrete hollow shell forming machine, including frame, the frame is provided with base frame vibrating device, described
The upper end of base frame vibrating device is provided with the assembling die to match, and the upper end of the assembling die is provided with core rod device, the mould
The upper end of core apparatus is provided with the core rod vibrating device to match, and the upper end of the core rod vibrating device is provided with the die head dress to match
Put;The rear end of the assembling die is additionally provided with bottom plate distribution device, and the bottom plate distribution device is respectively arranged on the left side and the right side phase
The left side plate distribution device and right side plate distribution device of matching.
Further, the assembling die includes low mold frame, and the low mold frame is connected with by positioning guide mechanism
What is matched is upper framed, and described framed the drive mechanism one that matches is provided between low mold frame.
Further, the core rod device includes core rod, and the upper end of the core rod is connected with guiding mechanism, the core rod
Upper end and the drive cylinder to match is connected with the guiding mechanism.
Further, the bottom plate distribution device is drawer type bottom plate material distributing machine.
Further, the drawer type bottom plate material distributing machine includes framework, and the framework upper end is provided with the grid to match, institute
The front end for stating grid is provided with material scraping plate, is provided with the pumping board to match between the grid, the lower end of the pumping board is connected with phase
The drive mechanism two matched somebody with somebody.
Further, the left side plate distribution device and right side plate distribution device are fluted body side plate material distributing machine.
Further, the fluted body side plate material distributing machine includes base, and the base is provided with cloth body, the cloth
The rotation raking apparatus to match are provided with box body, the rotation raking apparatus are connected with drive mechanism three.
Further, the die head device includes the core rod pressue device positioned at core rod vibrating device upper end, the core rod
The rear end of pressue device is additionally provided with frame pressurization dress.
Beneficial effects of the present invention are:
1st, the face thin wall concrete hollow shell based article of mechanization production large scale five can be realized using the technical program,
Thoroughly change the production technology of similar concrete product, meet the needs of modernization industry production;Given birth to traditional hand teeming
Production method is compared, using the present invention can full automatic mechanical produce, production efficiency is high, product inherent quality and surface quality are notable
Raising, good product consistencies, production site and curing time are saved, turnover mould is reduced, reduces energy consumption and material consumption,
With good economic benefit;
2nd, using the operation principle of the present invention, the thin wall concrete product of dry concrete production high intensity can be used,
Particularly height is more than 200 millimeters of thin-gage goods;Compared with traditional block building machine, thin-gage goods intensity produced by the invention is more
High, short molding cycle, production efficiency significantly improve.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to institute in embodiment
The accompanying drawing needed to use is briefly described, it should be apparent that, drawings in the following description are only some implementations of the present invention
Example, for those of ordinary skill in the art, on the premise of not paying creative work, can also be obtained according to these accompanying drawings
Obtain other accompanying drawings.
Fig. 1 is a kind of overall structure signal of thin wall concrete hollow shell forming machine described according to embodiments of the present invention
Figure;
Fig. 2 is a kind of knot of the assembling die of thin wall concrete hollow shell forming machine described according to embodiments of the present invention
Structure schematic diagram;
Fig. 3 is a kind of mould of the core rod device of thin wall concrete hollow shell forming machine described according to embodiments of the present invention
The upper structural representation of core;
Fig. 4 is a kind of mould of the core rod device of thin wall concrete hollow shell forming machine described according to embodiments of the present invention
The next structural representation of core;
Fig. 5 is a kind of drawer type bottom plate cloth of thin wall concrete hollow shell forming machine described according to embodiments of the present invention
The diagrammatic cross-section of material machine;
Fig. 6 is a kind of drawer type bottom plate cloth of thin wall concrete hollow shell forming machine described according to embodiments of the present invention
The floor map of material machine;
Fig. 7 is a kind of fluted body side plate cloth of thin wall concrete hollow shell forming machine described according to embodiments of the present invention
The structural representation of material machine;
Fig. 8 is a kind of vibration extrusion forming of thin wall concrete hollow shell forming machine described according to embodiments of the present invention
Principle schematic.
In figure:
1st, frame;2nd, base frame vibrating device;3rd, assembling die;4th, core rod device;5th, core rod vibrating device;6th, die head fills
Put;7th, bottom plate distribution device;8th, left side plate distribution device;9th, right side plate distribution device;10th, it is upper framed;11st, low mold frame;12nd, it is fixed
Position guiding mechanism;13rd, drive mechanism one;14th, core rod;15th, guiding mechanism;16th, drive cylinder;17th, framework;18th, grid;19、
Pumping board;20th, material scraping plate;21 drive mechanisms two;22nd, cloth body;23rd, raking apparatus are rotated;24th, drive mechanism three;25th, core rod
Pressue device;26th, frame pressue device;27th, base.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, the every other embodiment that those of ordinary skill in the art are obtained, belong to what the present invention protected
Scope.
As shown in figures 1-8, a kind of thin wall concrete hollow shell forming machine according to embodiments of the present invention, including frame 1,
The frame 1 is provided with base frame vibrating device 2, and the upper end of the base frame vibrating device 2 is provided with the assembling die 3 to match, institute
The upper end for stating assembling die 3 is provided with core rod device 4, and the upper end of the core rod device 4 is provided with the core rod vibrating device 5 to match,
The upper end of the core rod vibrating device 5 is provided with the die head device 6 to match;The rear end of the assembling die 3 is additionally provided with bottom plate cloth
Expect device 7, the bottom plate distribution device 7 is respectively arranged on the left side and the right side the left side plate distribution device 8 and right side plate cloth to match
Expect device 9.
The assembling die 3 includes low mold frame 11, and the low mold frame 11 is connected with phase by positioning guide mechanism 12
Upper framed the 10 of matching, and the drive mechanism 1 to match is provided between described framed 10 and low mold frame 11.
The core rod device 4 includes core rod 14, and the upper end of the core rod 14 is connected with guiding mechanism 15, the core rod 14
Upper end and the drive cylinder 16 to match is connected with the guiding mechanism 15.
The bottom plate distribution device 7 is drawer type bottom plate material distributing machine;The drawer type bottom plate material distributing machine includes framework 17, institute
State the upper end of framework 17 and be provided with the grid 18 to match, the front end of the grid 18 is provided with material scraping plate 20, set between the grid 18
There is the pumping board 19 to match, the lower end of the pumping board 19 is connected with the drive mechanism 2 21 to match.
The left side plate distribution device 8 and right side plate distribution device 9 are fluted body side plate material distributing machine;The fluted body side
Plate material distributing machine includes base 27, and the base 27 is provided with cloth body 22, the rotation to match is provided with the cloth body 22
Turn raking apparatus 23, the rotation raking apparatus 23 are connected with drive mechanism 3 24.
The die head device 6 includes the core rod pressue device 25 positioned at the upper end of core rod vibrating device 5, the core rod pressurization dress
The rear end for putting 25 is additionally provided with frame pressue device 26.
The technical program using can folding up and down assembling die 3, to meet the needs of bottom plate automatic distributing;Such as Fig. 2 institutes
Show, in use, drive mechanism 1 rises upper framed 10, passage is formed between framed 10 and low mold frame 11 described, is supplied
Bottom plate distribution device 7 enters completion bottom plate cloth, and hereafter described framed 10 and the closure of low mold frame 11 form a complete mould
Tool, completes follow-up side plate cloth and shaping function;Wherein, the positioning guide mechanism 12 can be oriented in mould open/close,
Being accurately positioned during framed closure above and below and can guarantee.
In addition, the present apparatus uses separate type liftable core rod device 4, the difference cloth of bottom plate and side plate can be both met, again
The function of integral one-step molding can be achieved;The core rod 14 of separation is driven by single drive cylinder 16, disclosure satisfy that bottom plate and side
The functional requirement of integral one-step molding under plate compression ratio different situations;Concrete structure is shown in Fig. 3-4, when the core rod 14 is when upper
(Shown in Fig. 3)Bottom plate cloth is suitable for, the core rod 14 is in bottom(Shown in Fig. 4)Can cloth realize side plate cloth and shaping function.
In addition, the present apparatus uses the drawer type bottom plate material distributing machine with grid 18, it is possible to achieve the uniform distribution of relatively thin bottom plate,
Concrete structure is as seen in figs. 5-6.
The present apparatus, to the fluted body side plate material distributing machine divided, completes the side plate cloth for having under the conditions of movable core rod 14 also using left and right
Material;Rotary harrow glassware 23 is provided with the cloth body 22, the abundant cloth to thin walled cavity can be achieved;Concrete structure such as Fig. 7
Shown, the side plate distribution device is made up of full symmetric left side plate distribution device 8 and the two parts of right side plate distribution device 9,
Wherein, cloth body 22, rotation raking apparatus 23 and drive mechanism 3 24 are included per part.
Finally, the present apparatus is pressed into using compound shake of " base frame vibration+core rod vibration+core rod pressurization+side plate die head pressurization "
Type principle, realize the closely knit shaping of product one piece;As shown in figure 8, vibration pressurization forming system is by base frame vibrating device 2, group
Matched moulds tool 3, core rod vibrating device 5, core rod pressue device 25 and frame pressue device 26 form.Complete bottom plate and side plate cloth
Afterwards, the exciting force and pressure at right angle of the base frame vibrating device 2, core rod pressue device 25 and frame pressue device 26 act on simultaneously
Closely knit shaping of pressurizeing is vibrated on material, being rapidly completed.
During concrete application, as shown in figure 1, the running of device is as follows:
Original state:Respectively bottom plate distribution device 7 and left side plate distribution device 8, right side plate distribution device 9 piles material,
Three distribution devices are in rear position, and the assembling die 3 is in the next, die head device 6 and core rod device 4 upper.
Action process:The upper side frame 10 of the assembling die 3 rises, and then the bottom plate distribution device 7 moves ahead, and completes
Original position is retracted after bottom plate cloth, the upper side frame 10 returns to bottom and locked;Then the core rod device 4 goes downwards to bottom(With
Assembling die 3 is collectively forming the composite cavity for making side plate);The left side plate distribution device 8 and right side plate distribution device 9 are simultaneously
Move ahead, the synchronization action of rotary harrow glassware 23 therein, shaken with reference to the low frequency cloth of base frame vibrating device 2 and core rod vibrating device 5
It is dynamic, side plate cloth is completed, left side plate distribution device 8 and right side plate distribution device 9 return to initial bit simultaneously;The die head device
6 it is descending side plate is pressurizeed, core rod device 4 pressurizes to bottom plate, does high frequency while base frame vibrating device 2 and core rod vibrating device 5
Shaping vibration, under the compound action vibrated and pressurizeed, bottom plate and the shaping of side plate material rapid densification in cavity;Hereafter die head
Device 6 locks, and assembling die 3 and the synchronous rising of core rod device 4, completes stripping action, molded product is placed in transhipment pallet
Go up and automatically move out forming machine, equipment enters next working cycles.
Can effectively solve the existing problems with of existing apparatus by the present apparatus:
1)The bottom plate automatic distributing problem of thin-walled pentahedron;
2)The large size, thin walled quick cloth of side plate, and ensure that border cloth is uniform;
3)In the case where bottom plate and side plate compression ratio difference are larger, how vibration molding system ensures that bottom plate and side plate are same
Walk closely knit shaping;
4)Thin-gage goods is stripped stability, it is ensured that not because stripping action damages product.
In summary, by means of the above-mentioned technical proposal of the present invention, it is possible to achieve the face thin-walled of mechanization production large scale five
Concrete hollow housing based article, thoroughly change the production technology of similar concrete product, meet the need of modernization industry production
Ask;Compared with traditional hand teeming production method, using the present invention can full automatic mechanical produce, production efficiency is high, product
Inherent quality and surface quality significantly improve, good product consistency, save production site and curing time, reduce turnover mould,
Energy consumption and material consumption are reduced, there is good economic benefit;
And using the operation principle of the present invention, the thin wall concrete system of dry concrete production high intensity can be used
Product, particularly height are more than 200 millimeters of thin-gage goods;Compared with traditional block building machine, thin-gage goods intensity produced by the invention
Higher, short molding cycle, production efficiency significantly improve, and are advantageous to the popularization and application in market.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
God any modification, equivalent substitution and improvements made etc., should be included in the scope of the protection with principle.