CN103264426B - Full automatic wood processor - Google Patents

Full automatic wood processor Download PDF

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Publication number
CN103264426B
CN103264426B CN201310228074.6A CN201310228074A CN103264426B CN 103264426 B CN103264426 B CN 103264426B CN 201310228074 A CN201310228074 A CN 201310228074A CN 103264426 B CN103264426 B CN 103264426B
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China
Prior art keywords
module
cylinder
pattern
slide block
guide rail
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Expired - Fee Related
Application number
CN201310228074.6A
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Chinese (zh)
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CN103264426A (en
Inventor
刘建春
黄智超
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Xiamen University of Technology
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Xiamen University of Technology
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Priority to CN201310228074.6A priority Critical patent/CN103264426B/en
Publication of CN103264426A publication Critical patent/CN103264426A/en
Application granted granted Critical
Publication of CN103264426B publication Critical patent/CN103264426B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention relates to a full automatic wood processor, relates to a wood processing machine, and provides a full automatic wood processor which is concentrated in working procedures, high in efficiency, automatic and various in processing specifications. The full automatic wood processor is provided with a base, a supporting frame, a fixed platform, an XIYI screw rod guide rail module, an XII air cylinder linear guide rail module, a blanking module, a pushing module, a positioning module, an exploratory processing module, a cutting module and corresponding electrical elements, wherein the XIYI screw rod guide rail module consists of an XI axis screw rod guide rail module and a YI axis screw rod guide rail module; and the pushing module is provided with an air cylinder guide rail, a working procedure I pushing module and a working procedure II pushing module.

Description

Full-automatic power wood processing machine
Technical field
The present invention relates to a kind of woodworking machinery, especially relate to a kind of for processing the full-automatic power wood processing machine of the sound beam (being commonly called as power wood) in wooden guitar.
Background technology
At present, power wood processing industry generally adopts multiple operation, the mode of production manually combining with semi-automatic machinery, product quality mainly relies on workman's operating technology and to mechanical adjustment level, has operation dispersion, adjust time-consuming, the problem such as efficiency is low, low precision.
Due to musical instrument size, different modeling, the sound beam size of producing at present often changes, such as length L by more than 100 to more than 400 millimeters, the size of the radius R of the orthodrome contacting with panel adhesive surface may be from more than 1,000 millimeters to more than 10,000 millimeters, and the change in size of two limit small arc-shapeds and milling round edge is less, (in Fig. 1, be respectively labeled as: 01. great circle cambered surface as shown in Figure 1; 02. small arc surface; 03. round edge).
Chinese patent CN1730251 discloses a kind of improvement of the gummed of the critical component panel tone beam to existing guitar product setting process.Improving the key of technique is in this technique, adopted high frequency press and formed following technology characteristics: 1. in gummed and solidifying and setting operation by the independent hydraulic jack of adjusting to the pressurization of sound beam, 2. glue together and solidifying and setting operation in when realizing pressurized adhesion by high-frequency electric field induction heating mode the glue face between counter plate sound beam carry out dielectric heating.
Chinese patent CN102129853B discloses a kind of integrated tight Web beam shelf structure of making for guitar.The roof beam structure at the guitar soundboard back side is combined by the two girder framves and the bridge chock between the two that are positioned at sound hole both sides, and described roof beam structure is connected with neck and forms the extension of neck; The position of bridge on the corresponding soundboard of described bridge chock; Described girder frame and described bridge chock are wide and flat, the laminating parallel with soundboard of the larger one side of its area.The roof beam structure group of this kind of structure, it is wide and flat, can bear the tension and the rotating inertia force that while performance, produce, facilitate soundboard vibrations, reduce stiff degree (stationarity), amplitude when string is stirred drives this its upper and lower springing conversely, and rotate to a certain extent, then vibrate soundboard or with its " resonance ", can play out loud as far as possible and musical sound sweet, the sound producing more than the guitar of existing structure form is loud, has better performance serviceability, and more easily makes.
Summary of the invention
The object of the present invention is to provide that a kind of operation is concentrated, the full-automatic power wood processing machine of high, the automation of efficiency, processing multi-size.
The present invention is provided with pedestal, support, fixed platform, X I Y I screw mandrel rail module, X II cylinder linear guides module, blanking module, pusher module, locating module, pattern processing module, cutting module and corresponding electrical equipment;
Described X I Y I screw mandrel rail module is made up of X I axial filament rod guide module and Y I axial filament rod guide module, and the slide block X I in X I axial filament bar module is arranged in guide rail X I, thereby servomotor X I drives screw mandrel X I, rotation drives mobile platform X I; Slide block Y I and pallet I in described Y I axial filament rod guide module are arranged in guide rail Y I, thereby servomotor Y I drives screw mandrel Y I, rotation drives mobile platform Y I;
Pallet II in X II cylinder linear guides module is fixed in slide block X II, and described slide block X II is arranged in guide rail X II, and the cylinder of advancing promotes slide block X II moves pallet II;
Charging conduit in blanking module and hopper width adjustment mechanism are arranged on blanking seat, regulate the width of charging conduit by hopper width adjustment mechanism;
Pusher module is provided with cylinder guide rail, operation I pusher module and operation II pusher module, scraping wings in described operation I pusher module is arranged on linear guides, and driven by pusher cylinder, wherein adjustable expeller is fixed on scraping wings, charging ram in operation II pusher module is fixed in pusher cylinder II, with cylinder moving;
Locating piece telescopic cylinder I in locating module and locating piece telescopic cylinder II are fixed on pallet, locating piece is installed in pallet below, fixed platform is arranged in frame, and stepper motor is arranged in fixed platform, and the front end of stepper motor is provided with Special-shaped cam; Timber adds man-hour in operation II, drives Special-shaped cam to withstand timber two ends process side by stepper motor, reduces timber two ends due to the thinner distortion causing, has ensured machining accuracy;
Pattern X-axis slide block in pattern processing module is arranged on pattern X-axis guide rail, and pattern Y-axis slide block is arranged on pattern Y-axis guide rail, forms two groups of linear guides; Pattern Y-axis slide block contacts with master plate by pattern contact bearing, and spring one end is fixed in frame, and the spring other end is fixed on pattern Y-axis slide block, and stiff end is provided with hinge, under the effect of spring force, ensures the laminating of bearing outer ring and master plate track; Propulsion cylinder is fixed in frame, and gives pattern X-axis slide block applied thrust on directions X, and under the interlock of two groups of linear guides modules, the forming cutter that is fixed on high speed rotary on pattern Y-axis slide block just can be along the orbiting motion of template, realizes pattern processing;
Forming cutter and V-knife in cutting module are arranged on high-speed electric expreess locomotive, and high-speed electric expreess locomotive is fixed in frame, and fine setting supporting plate and high-speed electric expreess locomotive connect together, and high-speed electric expreess locomotive can regulate the height of high-speed electric expreess locomotive by fine setting supporting plate.
In described pusher cylinder II, can be provided with pusher lid, with outside protective covers; On described high-speed electric expreess locomotive, can be provided with dust shield, dust shield can be contained in V-knife outside, and external dust collection equipment, to siphon away adding the wood chip producing man-hour.
The present invention combines pedestal, support, fixed platform, X I Y I screw mandrel rail module, X II cylinder rail module, blanking module, pusher module, locating module, pattern processing module, cutting module and corresponding electrical equipment; Adopt automation control, on full-automatic power wood processing machine, realize the processing of three process order, i.e. operation I, operation II, operation III, with the one-body molded object of realizable force wood processing unit.
The present invention completes three operations on a processing machine, can revise corresponding machined parameters, thus the product of processing different size.
Operation I of the present invention adopts slide block X I to be arranged in guide rail X I, drives mobile platform X I by screw mandrel X I; Adopt slide block Y I to be arranged in guide rail Y I, drive mobile platform Y I, the X I Y I mobile platform of composition by screw mandrel Y I.Drive screw mandrel X I by servomotor X I, servomotor Y I drives screw mandrel Y I, realizes Dual-spindle linked.Because forming cutter position is fixed, be fixed on timber on X I Y I mobile platform according to the circular arc size of required processing, contact and cut by certain track with rotary cutter, to realize the orthodrome digital control processing of products of different specifications.
Operation II of the present invention adopts Special-shaped cam, supports circular arc end small in ends, ensures machining accuracy, can also ensure that timber does not make timber fracture because operating force is excessive simultaneously.Timber adds man-hour in operation II, drives Special-shaped cam to withstand timber two ends process side by stepper motor, reduces timber two ends due to the thinner distortion causing, has ensured machining accuracy.
Operation III of the present invention is in the Equipment Foundations of operation II, without transposition, V-knife position is fixed, regulate its position according to different product specifications by fine setting supporting plate, provide thrust by the cylinder of advancing, make timber move the processing that can complete V-type limit together with pallet II in guide rail X II.
Brief description of the drawings
Fig. 1 is existing power wooden rule cun schematic diagram.
Fig. 2 is the basic structure composition schematic diagram of the embodiment of the present invention.
Fig. 3 is the front view of the embodiment of the present invention.
Fig. 4 is the top view of the embodiment of the present invention.
Fig. 5 is the right view of the embodiment of the present invention.
Fig. 6 is the stereogram of the embodiment of the present invention.
Fig. 7 is that embodiment of the present invention operation II is pattern processing zoomed-in view.
Fig. 8 is that the embodiment of the present invention is hidden fixed flat planar view.
Fig. 9 is the installation site schematic diagram of embodiment of the present invention material collecting tank.
In Fig. 2~9, respectively be labeled as: pedestal 1, frame 2, pusher cylinder I 3, scraping wings 4, the cylinder 5 of advancing, adjustable expeller 6, servomotor X I 7, blanking seat 8, locating piece telescopic cylinder I 9, hopper width adjustment mechanism 10, charging conduit 11, pallet I 12, pusher lid 13, charging ram 14, pusher cylinder II 15, stepper motor 16, pallet II 17, clamping cylinder 18, Special-shaped cam 19, dust shield 20, fixed platform 21, material collecting tank 22, fine setting supporting plate 23, propulsion cylinder 24, locating piece 25, pattern X-axis slide block 26, pattern Y-axis slide block 27, spring 28, master plate 29, locating piece telescopic cylinder II 30, pattern Y-axis guide rail 31, pattern X-axis guide rail 32, high-speed electric expreess locomotive 33, pattern contact bearing 34, guide rail X I 35, guide rail Y I 36, screw mandrel X I 37, screw mandrel Y I 38, servomotor Y I 39, mobile platform X I 40, guide rail X II 41, forming cutter 42, V-knife 43, slide block X I 44, slide block Y I 45, slide block X II 46, cylinder saddle 47, linear guides 48.
Detailed description of the invention
The present invention is further illustrated in connection with accompanying drawing for following examples.
Referring to Fig. 2~9, the embodiment of the present invention is provided with pedestal 1, support 2, fixed platform 21, X I Y I screw mandrel rail module, X II cylinder linear guides module, blanking module, pusher module, locating module, pattern processing module, cutting module and corresponding electrical equipment.
Described X I Y I screw mandrel rail module is made up of X I axial filament rod guide module and Y I axial filament rod guide module, slide block X I 44 in X I axial filament bar module is arranged in guide rail X I 35, drives mobile platform X I 40 thereby servomotor X I 7 drives screw mandrel X I 37 to rotate; Slide block Y I 45 and pallet I 12 in described Y I axial filament rod guide module are arranged in guide rail Y I 36, drive mobile platform Y I thereby servomotor Y I 39 drives screw mandrel Y I 38 to rotate;
Pallet II 17 in X II cylinder linear guides module is fixed in slide block X II 46, and slide block X II 46 is arranged in guide rail X II 41 simultaneously, and the cylinder 5 of advancing promotes slide block X II 46 moves pallet II 17;
Charging conduit 11 in blanking module and hopper width adjustment mechanism 10 are arranged on blanking seat 8, regulate the width of charging conduit 11 by hopper width adjustment mechanism 10;
Pusher module is mainly made up of cylinder guide rail, scraping wings 4 in operation I pusher module is arranged on linear guides 48, and driven by pusher cylinder I 3, wherein adjustable expeller 6 is fixed on scraping wings 4, charging ram 14 in operation II pusher module is fixed in pusher cylinder II 15, with cylinder moving;
Locating piece telescopic cylinder I 9 and locating piece telescopic cylinder II 30 in locating module are fixed on pallet 12, locating piece 25 is installed in pallet 12 belows, fixed platform 21 is arranged in frame 2, stepper motor 16 is arranged in fixed platform 21, and the front end of stepper motor 16 is provided with Special-shaped cam 19; Timber adds man-hour in operation II, drives Special-shaped cam 19 to withstand timber two ends process side by stepper motor 16, reduces timber two ends due to the thinner distortion causing, has ensured machining accuracy;
Pattern X-axis slide block 26 in pattern processing module is arranged on pattern X-axis guide rail 32, and pattern Y-axis slide block 27 is arranged on pattern Y-axis guide rail 31, forms two groups of linear guides; Pattern Y-axis slide block 27 contacts with master plate 29 by pattern contact bearing 34, spring 28 one end are fixed in frame 2, and spring 28 other ends are fixed on pattern Y-axis slide block 27, and stiff end is provided with hinge, under the effect of spring force, ensure the laminating of bearing outer ring and master plate track; Propulsion cylinder 24 is fixed in frame 2, and on directions X give pattern X-axis slide block 26 applied thrusts, under the interlock of two groups of linear guides modules, the forming cutter 42 that is fixed on high speed rotary on pattern Y-axis slide block 27 just can be along the orbiting motion of template 29, realizes pattern processing;
Forming cutter 42 and V-knife 43 in cutting module are arranged on high-speed electric expreess locomotive 33, and high-speed electric expreess locomotive 33 is fixed in frame 2, and fine setting supporting plate 23 connects together with high-speed electric expreess locomotive 33, and high-speed electric expreess locomotive 33 can regulate the height of high-speed electric expreess locomotive 33 by fine setting supporting plate 23.
Described pusher cylinder II 15 is provided with pusher lid 13, with outside protective covers; Described high-speed electric expreess locomotive 33 is provided with dust shield 20, and dust shield 20 is contained in V-knife 43 outsides, and external dust collection equipment, to siphon away adding the wood chip producing man-hour.
Preparation before processing:
1. get the raw materials ready, rotate hopper width adjustment mechanism 10, wish is processed to the timber of specification and put into charging conduit 11, until charging conduit 11 fills up.Regulate adjustable expeller 6 to correct position according to timber size;
2. according to starting point sensing station and the end point sensor position of timber length setting pallet I 12, pallet II 17;
3. according to the position of timber length adjustment clamping cylinder 18 and locating piece 25, ensure reliable clamping;
4. regulate the position of Special-shaped cam 19 according to timber length, circular arc size equidimension, change the master plate 29 of dimension, check that can spring 28 provide the laminating degree of pattern contact bearing 34 and master plate 29 in the enough card process of trying hard to keep;
5. according to power wood height dimension, rotary fine adjustment supporting plate 23, the relative altitude of adjusting V-knife 43;
6. checkout facility is inputted machining information and checks in automation control system;
7. start all 4 high-speed electric expreess locomotives 33.
8. open dust catcher.
Process is as follows:
Operation I: orthodrome processing
Because forming cutter 42 positions are fixed, after high-speed electric expreess locomotive 33 starts, forming cutter 42 rotates, when automated system control servomotor X I 7 and servomotor Y I 39 realize Dual-spindle linked, drive the timber in pallet I 12, move along arc track, realize corresponding orthodrome processing.
Operation II: arc machining small in ends
Pallet II 17 is static, fixing timber, pattern Y-axis guide rail 31 is fixed on pattern X-axis slide block 26, contact bearing 34 is fixed on pattern Y-axis slide block 27, by propulsion cylinder 24, pattern X-axis slide block 26 is moved on pattern X-axis guide rail 31, pattern contact bearing 34 is fitted with master plate 29, provide its adhesive force by spring 28, according to the shape of pattern, pattern Y-axis slide block 27 does corresponding slip on pattern Y-axis guide rail 31, drives the high-speed electric expreess locomotive 33 and the forming cutter 42 that are fixed thereon, completes arc machining small in ends.
Operation III: V-type limit processing
V-knife 43 positions are fixed, and the cylinder 5 of advancing promotes pallet II 17, drive timber to advance fast by V-knife 43, complete the processing on V-type limit.Dust shield 20 is contained in V-knife 43 outsides, can external dust collection equipment, siphon away adding the wood chip producing man-hour.
The concrete running of power wood processing machine:
Get the raw materials ready, carried out operation I.Locating piece telescopic cylinder I 9 declines, and stops to desired location, and pusher cylinder I 3 is advanced, and timber is delivered in pallet I 12 and is close to locating piece 25.Clamping cylinder 18 is arranged in fixed platform 21 by cylinder saddle 47.Then, clamping cylinder 18 stretches out downwards, after timber is clamped in pallet I 12, locating piece telescopic cylinder I 9 rises, and when pusher cylinder I retreats, controls servomotor drive pallet I 12 to move according to the machined parameters of setting in XY direction by PLC, complete orthodrome processing, then pusher cylinder I 3 is return original position, behind the position of timber below adjustable expeller 6 leaves charging conduit 11, falls voluntarily because of deadweight, waits for that next cyclic process starts.
After orthodrome processes, pallet I 12 is gone to and is set final position, enters operation II.Locating piece telescopic cylinder II 30 rises, stop to desired location, simultaneously, clamping cylinder II 18 rises, unclamp timber, pusher cylinder II 15 is entered, timber is shifted onto in pallet II 17 until timber contacts with locating piece II 25, clamping cylinder II 18 declines, timber is clamped on platform, Special-shaped cam 19 follows up, near process side, when pusher cylinder II 15 retreats, propulsion cylinder 24 advances, pattern contact bearing 34 on pattern Y-axis slide block 27 according to the geomery of master plate 29, complete a climb cutting of circular arc small in ends, propulsion cylinder 24 retreats, under the effect of spring force, keep the laminating of pattern contact bearing 34 and master plate 29, complete upmilling one time, propulsion cylinder 24 is return original position, in this process, charging ram 14 leaves pallet I 12 and gets back to after original position, pallet I 12 can be return original position, start next cyclic process.
After arc machining small in ends completes, enter operation III.Clamping cylinder II 18 keeps clamped condition, locating piece telescopic cylinder II 30 declines, and the cylinder 5 of advancing advances, process V-knife 43 in traveling process, complete the processing of V-type limit, clamping cylinder II 18 rises, and unclamps timber, and the air nozzle in pallet II 17 is blown, the timber machining is blown off to (as Fig. 9) in the material collecting tank 22 of frame 2 sides, the cylinder 5 of advancing retreats, and returns original position, has waited for next cyclic process.

Claims (3)

1. full-automatic power wood processing machine, is characterized in that being provided with pedestal, support, fixed platform, X I Y I screw mandrel rail module, X II cylinder linear guides module, blanking module, pusher module, locating module, pattern processing module, cutting module and corresponding electrical equipment;
Described X I Y I screw mandrel rail module is made up of X I axial filament rod guide module and Y I axial filament rod guide module, and the slide block X I in X I axial filament bar module is arranged in guide rail X I, thereby servomotor X I drives screw mandrel X I, rotation drives mobile platform X I; Slide block Y I and pallet I in described Y I axial filament rod guide module are arranged in guide rail Y I, thereby servomotor Y I drives screw mandrel Y I, rotation drives mobile platform Y I;
Pallet II in X II cylinder linear guides module is fixed in slide block X II, and described slide block X II is arranged in guide rail X II, and the cylinder of advancing promotes slide block X II moves pallet II;
Charging conduit in blanking module and hopper width adjustment mechanism are arranged on blanking seat, regulate the width of charging conduit by hopper width adjustment mechanism;
Pusher module is provided with cylinder guide rail, operation I pusher module and operation II pusher module, scraping wings in described operation I pusher module is arranged on linear guides, and driven by pusher cylinder I, the charging ram in operation II pusher module is fixed in pusher cylinder II, with cylinder moving;
Locating piece telescopic cylinder I in locating module and locating piece telescopic cylinder II are fixed on pallet, locating piece is installed in pallet below, fixed platform is arranged in frame, and stepper motor is arranged in fixed platform, and the front end of stepper motor is provided with Special-shaped cam;
Pattern X-axis slide block in pattern processing module is arranged on pattern X-axis guide rail, and pattern Y-axis slide block is arranged on pattern Y-axis guide rail, forms two groups of linear guides; Pattern Y-axis slide block contacts with master plate by pattern contact bearing, and spring one end is fixed in frame, and the spring other end is fixed on pattern Y-axis slide block, and stiff end is provided with hinge; Propulsion cylinder is fixed in frame;
Forming cutter and V-knife in cutting module are arranged on high-speed electric expreess locomotive, and high-speed electric expreess locomotive is fixed in frame, and fine setting supporting plate is connected with high-speed electric expreess locomotive.
2. full-automatic power wood processing machine as claimed in claim 1, is characterized in that described pusher cylinder II is provided with pusher lid.
3. full-automatic power wood processing machine as claimed in claim 1, is characterized in that described high-speed electric expreess locomotive is provided with dust shield, and dust shield is contained in V-knife outside, external dust collection equipment.
CN201310228074.6A 2013-06-08 2013-06-08 Full automatic wood processor Expired - Fee Related CN103264426B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN103264426B true CN103264426B (en) 2014-10-08

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CN103474052B (en) * 2013-09-29 2015-09-30 成都川雅木业有限公司 Guitar sound beam shaping jig
CN103754627B (en) * 2013-12-27 2016-01-06 广州奥迪通用照明有限公司 A kind of automatic conveying device
CN110340043B (en) * 2019-05-20 2020-12-29 安徽明洋电子有限公司 Surface treatment device for processing nixie tube
CN112326894A (en) * 2020-11-26 2021-02-05 贵州航天精工制造有限公司 A quick fastening frock for matching dysmorphism piece laminating degree detects
CN113941734B (en) * 2021-11-30 2022-09-09 徐州威德金属制品有限公司 Adjustable feeding device for shearing machine
CN117484623B (en) * 2023-12-29 2024-04-02 湘潭永达机械制造股份有限公司 Automatic processing equipment of joggle mechanism at joint of round tenon standard joint

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Publication number Priority date Publication date Assignee Title
US5396823A (en) * 1993-04-22 1995-03-14 Hoshino Gakki Co., Ltd. Rib reinforced, integral guitar belly
US6233825B1 (en) * 1999-08-03 2001-05-22 Degroot Richard J. Metallic stringed musical instrument body and method of making said body
CN1730251A (en) * 2005-07-06 2006-02-08 陈新谋 Guitar front panel tone beam high-frequency adhesion and formation technique
JP2008143100A (en) * 2006-12-12 2008-06-26 Olympus Corp Compressed wooden product, musical instrument and wood processing method
CN201501014U (en) * 2009-08-11 2010-06-09 丰钧木工机械(昆山)有限公司 Profile modeling processing machine
CN102129853A (en) * 2011-04-28 2011-07-20 林倞 Integrated beam frame structure tightly assembled for producing guitar
CN203344146U (en) * 2013-06-08 2013-12-18 厦门理工学院 Fully-automatic power wood processing machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5396823A (en) * 1993-04-22 1995-03-14 Hoshino Gakki Co., Ltd. Rib reinforced, integral guitar belly
US6233825B1 (en) * 1999-08-03 2001-05-22 Degroot Richard J. Metallic stringed musical instrument body and method of making said body
CN1730251A (en) * 2005-07-06 2006-02-08 陈新谋 Guitar front panel tone beam high-frequency adhesion and formation technique
JP2008143100A (en) * 2006-12-12 2008-06-26 Olympus Corp Compressed wooden product, musical instrument and wood processing method
CN201501014U (en) * 2009-08-11 2010-06-09 丰钧木工机械(昆山)有限公司 Profile modeling processing machine
CN102129853A (en) * 2011-04-28 2011-07-20 林倞 Integrated beam frame structure tightly assembled for producing guitar
CN203344146U (en) * 2013-06-08 2013-12-18 厦门理工学院 Fully-automatic power wood processing machine

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