CN203344146U - Fully-automatic power wood processing machine - Google Patents
Fully-automatic power wood processing machine Download PDFInfo
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- CN203344146U CN203344146U CN 201320331403 CN201320331403U CN203344146U CN 203344146 U CN203344146 U CN 203344146U CN 201320331403 CN201320331403 CN 201320331403 CN 201320331403 U CN201320331403 U CN 201320331403U CN 203344146 U CN203344146 U CN 203344146U
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Abstract
The utility model discloses a fully-automatic power wood processing machine and relates to a wood-working machine. The fully-automatic power wood processing machine is centralized in procedure, high in efficiency, automatic, and diverse in processing specification and comprises a substate, a support, a fixing platform, an XIYI screw rod guide rail module, an XII cylinder linear guide rail module, a blanking module, a material pushing module, a locating module, an explorator machining module, a cutting module, and corresponding electric elements. The XIYI screw rod guide rail module is composed of an XI-axis screw rod guide rail module and a YI-axis screw rod guide rail module. The material pushing module is provided with a cylinder guide rail, a first procedure material pushing module and a second procedure material pushing module.
Description
Technical field
The utility model relates to a kind of woodworking machinery, especially relates to for processing a kind of full-automatic power wood processing machine of the sound beam (being commonly called as power wood) in wooden guitar.
Background technology
At present, power wood processing industry generally adopts multiple operation, the mode of production manually combined with semi-automatic machinery, and product quality mainly relies on workman's operating technology and, to mechanical adjustment level, has the operation dispersion, adjusts time-consumingly, and efficiency is low, the problems such as low precision.
Due to musical instrument size, different modeling, the sound beam size of producing at present often changes, such as length L by more than 100 to more than 400 millimeters, the size of the radius R of the orthodrome contacted with the panel adhesive surface may be from more than 1,000 millimeters to more than 10,000 millimeters, and two limit small arc-shapeds are less with the change in size of milling round edge, (in Fig. 1, respectively be labeled as: 01. great circle cambered surface as shown in Figure 1; 02. small arc surface; 03. round edge).
Chinese patent CN1730251 discloses a kind of improvement of the gummed of the critical component panel tone beam to existing guitar product setting process.The key of improving technique is adopted the high frequency press and formed following technology characteristics in this technique: 1. in gummed and solidifying and setting operation by the independent hydraulic jack of adjusting to the pressurization of sound beam, 2. glue together and the solidifying and setting operation in when by the high-frequency electric field induction heating mode, realizing pressurized adhesion the glue face between counter plate sound beam carry out dielectric heating.
Chinese patent CN102129853B discloses a kind of integrated tight Web beam shelf structure of making for guitar.The roof beam structure at the guitar soundboard back side is combined by two girder framves that are positioned at the sound hole both sides and bridge chock between the two, and described roof beam structure is connected with neck and forms the extension of neck; The position of bridge on the corresponding soundboard of described bridge chock; Described girder frame and described bridge chock are wide and flat, the laminating parallel with soundboard of the larger one side of its area.The roof beam structure group of this kind of structure, it is wide and flat, can bear the tension and the rotating inertia force that produce while playing, facilitate the soundboard vibrations, reduced stiff degree (stationarity), amplitude when string is stirred drives this its upper and lower springing conversely, and rotate to a certain extent, then vibrate soundboard or with its " resonance ", can play out loud as far as possible and musical sound sweet, the sound produced more than the guitar of existing structure form is loud, has better performance serviceability, and more easily makes.
Summary of the invention
The purpose of this utility model is to provide operation to concentrate, efficiency is high, a kind of full-automatic power wood processing machine of automation, processing multi-size.
The utility model is provided with pedestal, support, fixed platform, X I Y I screw mandrel rail module, X II cylinder linear guides module, blanking module, pusher module, locating module, pattern processing module, cutting module and corresponding electrical equipment;
Described X I Y I screw mandrel rail module is comprised of X I axial filament rod guide module and Y I axial filament rod guide module, and the slide block X I in X I axial filament bar module is arranged on guide rail X I, thereby servomotor X I drives screw mandrel X I, rotation drives mobile platform X I; Slide block Y I and pallet I in described Y I axial filament rod guide module are arranged on guide rail Y I, thereby servomotor Y I drives screw mandrel Y I, rotation drives mobile platform Y I;
Pallet II in X II cylinder linear guides module is fixed on slide block X II, and described slide block X II is arranged on guide rail X II, and the cylinder of advancing promotes slide block X II moves the pallet II;
Charging conduit in the blanking module and hopper width adjustment mechanism are arranged on the blanking seat, regulate the width of charging conduit by the hopper width adjustment mechanism;
The pusher module is provided with cylinder guide rail, operation I pusher module and operation II pusher module, scraping wings in described operation I pusher module is arranged on linear guides, and driven by the pusher cylinder, wherein adjustable expeller is fixed on scraping wings, charging ram in operation II pusher module is fixed on pusher cylinder II, with cylinder moving;
Locating piece telescopic cylinder I in locating module and locating piece telescopic cylinder II are fixed on pallet, locating piece is installed in the pallet below, fixed platform is arranged on frame, and stepper motor is arranged on fixed platform, and the front end of stepper motor is equipped with Special-shaped cam; Timber adds man-hour in the operation II, drives Special-shaped cam by stepper motor and withstands timber two ends process side, reduces the timber two ends due to the thinner distortion caused, has guaranteed machining accuracy;
Pattern X-axis slide block in the pattern processing module is arranged on pattern X-axis guide rail, and pattern Y-axis slide block is arranged on pattern Y-axis guide rail, forms two groups of linear guides; Pattern Y-axis slide block contacts with master plate by the pattern contact bearing, and spring one end is fixed on frame, and the spring other end is fixed on pattern Y-axis slide block, and stiff end is provided with hinge, under the effect of spring force, guarantees the laminating of bearing outer ring and master plate track; Propulsion cylinder is fixed on frame, and gives pattern X-axis slide block applied thrust on directions X, and under the interlock of two groups of linear guides modules, the forming cutter that is fixed in high speed rotary on pattern Y-axis slide block just can, along the orbiting motion of template, be realized pattern processing;
Forming cutter and V-knife in the cutting module are arranged on high-speed electric expreess locomotive, and high-speed electric expreess locomotive is fixed on frame, and fine setting supporting plate and high-speed electric expreess locomotive connect together, and high-speed electric expreess locomotive can be regulated the height of high-speed electric expreess locomotive by the fine setting supporting plate.
Can be provided with the pusher lid on described pusher cylinder II, with outside protective covers; Can be provided with dust shield on described high-speed electric expreess locomotive, dust shield can be contained in the V-knife outside, and external dust collection equipment siphons away in order to will add the wood chip produced man-hour.
The utility model is combined pedestal, support, fixed platform, X I Y I screw mandrel rail module, X II cylinder rail module, blanking module, pusher module, locating module, pattern processing module, cutting module and corresponding electrical equipment; The employing automation is controlled, and realizes that on full-automatic power wood processing machine three process sequentially processes, i.e. operation I, operation II, operation III, with the one-body molded purpose of realizable force wood processing unit.
The utility model completes three operations on a processing machine, can revise corresponding machined parameters, thus the product of processing different size.
Operation I of the present utility model adopts slide block X I to be arranged on guide rail X I, by screw mandrel X I, drives mobile platform X I; Adopt slide block Y I to be arranged on guide rail Y I, by screw mandrel Y I, drive mobile platform Y I, the X I Y I mobile platform of composition.Drive screw mandrel X I by servomotor X I, servomotor Y I drives screw mandrel Y I, realizes Dual-spindle linked.Because the forming cutter position is fixed, be fixed on timber on the X I Y I mobile platform circular arc size according to required processing, contact and cut by certain track with rotary cutter, to realize the orthodrome digital control processing of products of different specifications.
Operation II of the present utility model adopts Special-shaped cam, supports circular arc end small in ends, guarantees machining accuracy, can also guarantee that timber does not make the timber fracture because operating force is excessive simultaneously.Timber adds man-hour in the operation II, drives Special-shaped cam by stepper motor and withstands timber two ends process side, reduces the timber two ends due to the thinner distortion caused, has guaranteed machining accuracy.
Operation III of the present utility model is on the Equipment Foundations of operation II, without transposition, the V-knife position is fixed, regulate its position according to different product specifications by the fine setting supporting plate, provide thrust by the cylinder of advancing, make timber move the processing that can complete the V-type limit together with the pallet II in guide rail X II.
The accompanying drawing explanation
Fig. 1 is existing power wooden rule cun schematic diagram.
The basic structure that Fig. 2 is the utility model embodiment forms schematic diagram.
The front view that Fig. 3 is the utility model embodiment.
The top view that Fig. 4 is the utility model embodiment.
The right view that Fig. 5 is the utility model embodiment.
The stereogram that Fig. 6 is the utility model embodiment.
Fig. 7 is that the utility model embodiment operation II is pattern processing zoomed-in view.
Fig. 8 is that the utility model embodiment hides the fixed flat planar view.
The installation site schematic diagram that Fig. 9 is the utility model embodiment material collecting tank.
In Fig. 2～9, respectively be labeled as: pedestal 1, frame 2, pusher cylinder I 3, scraping wings 4, the cylinder 5 of advancing, adjustable expeller 6, servomotor X I 7, blanking seat 8, locating piece telescopic cylinder I 9, hopper width adjustment mechanism 10, charging conduit 11, pallet I 12, pusher lid 13, charging ram 14, pusher cylinder II 15, stepper motor 16, pallet II 17, clamping cylinder 18, Special-shaped cam 19, dust shield 20, fixed platform 21, material collecting tank 22, fine setting supporting plate 23, propulsion cylinder 24, locating piece 25, pattern X-axis slide block 26, pattern Y-axis slide block 27, spring 28, master plate 29, locating piece telescopic cylinder II 30, pattern Y-axis guide rail 31, pattern X-axis guide rail 32, high-speed electric expreess locomotive 33, pattern contact bearing 34, guide rail X I 35, guide rail Y I 36, screw mandrel X I 37, screw mandrel Y I 38, servomotor Y I 39, mobile platform X I 40, guide rail X II 41, forming cutter 42, V-knife 43, slide block X I 44, slide block Y I 45, slide block X II 46, cylinder saddle 47, linear guides 48.
The specific embodiment
Following examples are further described the utility model in connection with accompanying drawing.
Referring to Fig. 2～9, the utility model embodiment is provided with pedestal 1, support 2, fixed platform 21, X I Y I screw mandrel rail module, X II cylinder linear guides module, blanking module, pusher module, locating module, pattern processing module, cutting module and corresponding electrical equipment.
Described X I Y I screw mandrel rail module is comprised of X I axial filament rod guide module and Y I axial filament rod guide module, slide block X I 44 in X I axial filament bar module is arranged on guide rail X I 35, thereby servomotor X I 7 drives screw mandrel X I, 37 rotations drive mobile platform X I 40; Slide block Y I 45 and pallet I 12 in described Y I axial filament rod guide module are arranged on guide rail Y I 36, thereby servomotor Y I 39 drives screw mandrel Y I, 38 rotations drive mobile platform Y I;
Pallet II 17 in X II cylinder linear guides module is fixed on slide block X II 46, and slide block X II 46 is arranged on guide rail X II 41 simultaneously, and the cylinder 5 of advancing promotes slide block X II 46 moves pallet II 17;
Charging conduit 11 in the blanking module and hopper width adjustment mechanism 10 are arranged on blanking seat 8, regulate the width of charging conduit 11 by hopper width adjustment mechanism 10;
The pusher module mainly is comprised of the cylinder guide rail, scraping wings 4 in operation I pusher module is arranged on linear guides 48, and driven by pusher cylinder I 3, wherein adjustable expeller 6 is fixed on scraping wings 4, charging ram 14 in operation II pusher module is fixed on pusher cylinder II 15, with cylinder moving;
Locating piece telescopic cylinder I 9 and locating piece telescopic cylinder II 30 in locating module are fixed on pallet 12, locating piece 25 is installed in pallet 12 belows, fixed platform 21 is arranged on frame 2, stepper motor 16 is arranged on fixed platform 21, and the front end of stepper motor 16 is equipped with Special-shaped cam 19; Timber adds man-hour in the operation II, drives Special-shaped cam 19 by stepper motor 16 and withstands timber two ends process side, reduces the timber two ends due to the thinner distortion caused, has guaranteed machining accuracy;
Pattern X-axis slide block 26 in the pattern processing module is arranged on pattern X-axis guide rail 32, and pattern Y-axis slide block 27 is arranged on pattern Y-axis guide rail 31, forms two groups of linear guides; Pattern Y-axis slide block 27 contacts with master plate 29 by pattern contact bearing 34, spring 28 1 ends are fixed on frame 2, and spring 28 other ends are fixed on pattern Y-axis slide block 27, and stiff end is provided with hinge, under the effect of spring force, guarantee the laminating of bearing outer ring and master plate track; Propulsion cylinder 24 is fixed on frame 2, and give pattern X-axis slide block 26 applied thrusts on directions X, under the interlock of two groups of linear guides modules, the forming cutter 42 that is fixed in high speed rotary on pattern Y-axis slide block 27 just can, along the orbiting motion of template 29, be realized pattern processing;
Forming cutter 42 and V-knife 43 in the cutting module are arranged on high-speed electric expreess locomotive 33, and high-speed electric expreess locomotive 33 is fixed on frame 2, and fine setting supporting plate 23 connects together with high-speed electric expreess locomotive 33, and high-speed electric expreess locomotive 33 can be regulated the height of high-speed electric expreess locomotive 33 by fine setting supporting plate 23.
Described pusher cylinder II 15 is provided with pusher lid 13, with outside protective covers; Described high-speed electric expreess locomotive 33 is provided with dust shield 20, and dust shield 20 is contained in V-knife 43 outsides, and external dust collection equipment siphons away in order to will add the wood chip produced man-hour.
Preparation before processing:
1. get the raw materials ready, rotate hopper width adjustment mechanism 10, wish is processed to the timber of specification and put into charging conduit 11, until charging conduit 11 fills up.Regulate adjustable expeller 6 to correct position according to the timber size;
2. according to starting point sensing station and the end point sensor position of timber length setting pallet I 12, pallet II 17;
3. according to the position of timber length adjustment clamping cylinder 18 and locating piece 25, guarantee reliable clamping;
4. regulate the position of Special-shaped cam 19 according to timber length, circular arc size equidimension, change the master plate 29 of dimension, check that can spring 28 provide the laminating degree of pattern contact bearing 34 and master plate 29 in the enough card process of trying hard to keep;
5. according to power wood height dimension, rotary fine adjustment supporting plate 23, the relative altitude of regulating V-knife 43;
6. checkout facility is inputted machining information and checks in automation control system;
7. start all 4 high-speed electric expreess locomotives 33.
8. unlatching dust catcher.
Process is as follows:
Operation I: orthodrome processing
Because forming cutter 42 positions are fixed, after high-speed electric expreess locomotive 33 starts, forming cutter 42 rotations, when automated system is controlled servomotor X I 7 and servomotor Y I 39 realizes Dual-spindle linked, drive the timber on pallet I 12, move along arc track, realize corresponding orthodrome processing.
Operation II: arc machining small in ends
Operation III: V-type limit processing
V-knife 43 positions are fixed, and the cylinder 5 of advancing promotes pallet II 17, drives timber and advances fast by V-knife 43, completes the processing on V-type limit.Dust shield 20 is contained in V-knife 43 outsides, can external dust collection equipment, and will add the wood chip produced man-hour and siphon away.
The concrete running of power wood processing machine:
Got the raw materials ready, carried out the operation I.Locating piece telescopic cylinder I 9 descends, and stops to desired location, and pusher cylinder I 3 is advanced, and timber is delivered on pallet I 12 and is close to locating piece 25.Clamping cylinder 18 is arranged on fixed platform 21 by cylinder saddle 47.Then, clamping cylinder 18 stretches out downwards, after being clamped on pallet I 12 by timber, locating piece telescopic cylinder I 9 rises, and when pusher cylinder I retreats, controls servomotor by PLC and drives pallet I 12 machined parameters motion according to setting on the XY direction, complete orthodrome processing, then pusher cylinder I 3 is return original position, behind the position of timber below adjustable expeller 6 leaves charging conduit 11, because of deadweight, falls voluntarily, waits for that next cyclic process starts.
After orthodrome processes, pallet I 12 is gone to and is set final position, enters the operation II.Locating piece telescopic cylinder II 30 rises, stop to desired location, simultaneously, clamping cylinder II 18 rises, unclamp timber, pusher cylinder II 15 is advanced, timber is shifted onto on pallet II 17 until timber contacts with locating piece II 25, clamping cylinder II 18 descends, timber is clamped on platform, Special-shaped cam 19 follow-ups, near process side, when pusher cylinder II 15 retreats, propulsion cylinder 24 advances, pattern contact bearing 34 on pattern Y-axis slide block 27 according to the geomery of master plate 29, complete a climb cutting of circular arc small in ends, propulsion cylinder 24 retreats, under the effect of spring force, the laminating that keeps pattern contact bearing 34 and master plate 29, complete upmilling one time, propulsion cylinder 24 is return original position, in this process, charging ram 14 leaves pallet I 12 get back to original position after, pallet I 12 can be return original position, start next cyclic process.
After arc machining small in ends completes, enter the operation III.Clamping cylinder II 18 keeps clamped condition, locating piece telescopic cylinder II 30 descends, and the cylinder 5 of advancing advances, process V-knife 43 in traveling process, complete the processing of V-type limit, clamping cylinder II 18 rises, and unclamps timber, and the air nozzle on pallet II 17 is blown, the timber machined is blown off to (as Fig. 9) in the material collecting tank 22 of frame 2 sides, the cylinder 5 of advancing retreats, and returns original position, has waited for next cyclic process.
Claims (3)
1. a full-automatic power wood processing machine, is characterized in that being provided with pedestal, support, fixed platform, X I Y I screw mandrel rail module, X II cylinder linear guides module, blanking module, pusher module, locating module, pattern processing module, cutting module and corresponding electrical equipment;
Described X I Y I screw mandrel rail module is comprised of X I axial filament rod guide module and Y I axial filament rod guide module, and the slide block X I in X I axial filament bar module is arranged on guide rail X I, thereby servomotor X I drives screw mandrel X I, rotation drives mobile platform X I; Slide block Y I and pallet I in described Y I axial filament rod guide module are arranged on guide rail Y I, thereby servomotor Y I drives screw mandrel Y I, rotation drives mobile platform Y I;
Pallet II in X II cylinder linear guides module is fixed on slide block X II, and described slide block X II is arranged on guide rail X II, and the cylinder of advancing promotes slide block X II moves the pallet II;
Charging conduit in the blanking module and hopper width adjustment mechanism are arranged on the blanking seat, regulate the width of charging conduit by the hopper width adjustment mechanism;
The pusher module is provided with cylinder guide rail, operation I pusher module and operation II pusher module, scraping wings in described operation I pusher module is arranged on linear guides, and driven by the pusher cylinder, the charging ram in operation II pusher module is fixed on pusher cylinder II, with cylinder moving;
Locating piece telescopic cylinder I in locating module and locating piece telescopic cylinder II are fixed on pallet, locating piece is installed in the pallet below, fixed platform is arranged on frame, and stepper motor is arranged on fixed platform, and the front end of stepper motor is equipped with Special-shaped cam;
Pattern X-axis slide block in the pattern processing module is arranged on pattern X-axis guide rail, and pattern Y-axis slide block is arranged on pattern Y-axis guide rail, forms two groups of linear guides; Pattern Y-axis slide block contacts with master plate by the pattern contact bearing, and spring one end is fixed on frame, and the spring other end is fixed on pattern Y-axis slide block, and stiff end is provided with hinge; Propulsion cylinder is fixed on frame;
Forming cutter and V-knife in the cutting module are arranged on high-speed electric expreess locomotive, and high-speed electric expreess locomotive is fixed on frame, and the fine setting supporting plate is connected with high-speed electric expreess locomotive.
2. a kind of full-automatic power wood processing machine as claimed in claim 1, is characterized in that described pusher cylinder II is provided with the pusher lid.
3. a kind of full-automatic power wood processing machine as claimed in claim 1, is characterized in that described high-speed electric expreess locomotive is provided with dust shield, and dust shield is contained in the V-knife outside, external dust collection equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320331403 CN203344146U (en) | 2013-06-08 | 2013-06-08 | Fully-automatic power wood processing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320331403 CN203344146U (en) | 2013-06-08 | 2013-06-08 | Fully-automatic power wood processing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203344146U true CN203344146U (en) | 2013-12-18 |
Family
ID=49744078
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320331403 Withdrawn - After Issue CN203344146U (en) | 2013-06-08 | 2013-06-08 | Fully-automatic power wood processing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203344146U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103264426A (en) * | 2013-06-08 | 2013-08-28 | 厦门理工学院 | Full automatic wood processor |
-
2013
- 2013-06-08 CN CN 201320331403 patent/CN203344146U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103264426A (en) * | 2013-06-08 | 2013-08-28 | 厦门理工学院 | Full automatic wood processor |
| CN103264426B (en) * | 2013-06-08 | 2014-10-08 | 厦门理工学院 | Full automatic wood processor |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20131218 Effective date of abandoning: 20141008 |
|
| RGAV | Abandon patent right to avoid regrant |