CN205600894U - A chamfer cutting mechanism for panel concatenation - Google Patents
A chamfer cutting mechanism for panel concatenation Download PDFInfo
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- CN205600894U CN205600894U CN201620186838.9U CN201620186838U CN205600894U CN 205600894 U CN205600894 U CN 205600894U CN 201620186838 U CN201620186838 U CN 201620186838U CN 205600894 U CN205600894 U CN 205600894U
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- 238000005520 cutting process Methods 0.000 title claims abstract description 76
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000003754 machining Methods 0.000 abstract description 4
- 239000000428 dust Substances 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 239000011120 plywood Substances 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- 239000003292 glue Substances 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
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Abstract
本实用新型公开了一种用于板材拼接的倒角切削机构,包括机架以及安装于机架上的倒角切削组件,倒角切削组件至少由切削刀具,切削刀具安装于活动刀架上,所述活动刀架沿板材边缘移动,切削刀具对板材边缘切削倒角。采用切削刀具通过活动刀架实现倒角切削,能够保证切口平整光滑且加工精度高,加工过程中不会产生大量的加工扬尘,切削刀具也不容易产生磨损。且活动刀架移动速度快,能够快速实现板材两个边缘的快速切削倒角,提高了自动化生产程度以及生产效率。
The utility model discloses a chamfering and cutting mechanism for plate splicing, which comprises a frame and a chamfering and cutting assembly installed on the frame. The movable knife rest moves along the edge of the plate, and the cutting tool cuts and chamfers the edge of the plate. The cutting tool is used to realize the chamfering cutting through the movable tool holder, which can ensure a smooth cut and high machining accuracy. During the processing, a large amount of processing dust will not be generated, and the cutting tool is not easy to wear. Moreover, the moving tool rest moves at a fast speed, and can quickly realize fast cutting and chamfering of the two edges of the plate, thereby improving the degree of automatic production and production efficiency.
Description
技术领域 technical field
本实用新型涉及一种用于对板材拼接处进行倒角切削的设备。 The utility model relates to a device for chamfering and cutting board joints.
背景技术 Background technique
三合板或胶合板等的生产是将木材原料切削为板材后还需要对板材进行拼接接长,再按照规格裁剪并将多层板材进行涂胶层压后成型。上述工艺中的板材的切削已经有较为成熟的自动化设备,但是在板材拼接接长的工艺步骤较多且相对复杂,包括板材拼接边缘的倒角,板材边缘之间的胶合等。对于板材拼接边缘的倒角,目前一般是采用砂带磨削,砂带磨削的问题是加工精度较低,导致拼接时影响平整度,另外砂带使用过程中容易产生磨损,影响切削效果。 The production of plywood or plywood is to cut the wood raw materials into boards and then splice and lengthen the boards, then cut them according to the specifications and glue the multi-layer boards to form them. The cutting of the plates in the above process has relatively mature automation equipment, but there are many and relatively complicated process steps in the splicing of the plates, including the chamfering of the splicing edges of the plates, the gluing between the edges of the plates, etc. For the chamfering of the splicing edge of the plate, abrasive belt grinding is generally used at present. The problem of abrasive belt grinding is that the processing accuracy is low, which affects the flatness during splicing. In addition, the abrasive belt is prone to wear during use, which affects the cutting effect.
发明内容 Contents of the invention
本实用新型的目的就是提供一种用于板材拼接的倒角切削机构,采用刀具沿板材的边缘移动实现切削倒角,切口平整光滑,更有利于后续的拼接接长。 The purpose of this utility model is to provide a chamfering and cutting mechanism for splicing plates, which uses a cutter to move along the edge of the plate to realize cutting and chamfering, and the incision is smooth and smooth, which is more conducive to subsequent splicing and lengthening.
本实用新型是这样来实现上述目的的: The utility model realizes the above object like this:
用于板材拼接的倒角切削机构,包括机架以及安装于机架上的倒角切削组件,倒角切削组件至少由切削刀具,切削刀具安装于活动刀架上,所述活动刀架沿板材边缘移动,切削刀具对板材边缘切削倒角。 The chamfering and cutting mechanism for plate splicing includes a frame and a chamfering and cutting assembly installed on the frame. The chamfering and cutting assembly consists of at least a cutting tool, which is installed on a movable tool holder, and the movable tool holder is arranged along the plate. The edge moves and the cutting tool chamfers the edge of the sheet.
其中,所述倒角切削组件为两组,分别设于板材的两侧,其中一组切削刀具对板材边缘的上表面切削倒角,另一组切削刀具对板材边缘的下表面切削倒角。 Wherein, there are two groups of chamfering and cutting assemblies, which are respectively arranged on both sides of the plate, wherein one set of cutting tools chamfers the upper surface of the edge of the plate, and the other set of cutting tools chamfers the lower surface of the edge of the plate.
其中,所述切削刀具前设有用于夹持板材边缘的夹持机构。 Wherein, a clamping mechanism for clamping the edge of the plate is provided in front of the cutting tool.
其中,所述夹持机构由平移的夹持块及驱动机构组成,驱动机构驱动夹持块上下平移。 Wherein, the clamping mechanism is composed of a translational clamping block and a driving mechanism, and the driving mechanism drives the clamping block to translate up and down.
其中,所述机架上设有滑动导轨,活动刀架安装于滑动导轨上平移。 Wherein, the frame is provided with a sliding guide rail, and the movable tool holder is installed on the sliding guide rail to move in translation.
其中,所述滑动导轨上安装滑板,活动刀架通过水平平移机构安装于滑板上,水平平移机构活动方向与滑动导轨垂直。 Wherein, a slide plate is installed on the slide guide rail, and the movable knife rest is installed on the slide plate through a horizontal translation mechanism, and the moving direction of the horizontal translation mechanism is perpendicular to the slide guide rail.
其中,所述活动刀架中安装有级联的垂直微调机构和水平微调机构,切削刀具安装于级联的垂直微调机构和水平微调机构上。 Wherein, a cascaded vertical fine-tuning mechanism and a horizontal fine-tuning mechanism are installed in the movable tool post, and cutting tools are installed on the cascaded vertical fine-tuning mechanism and horizontal fine-tuning mechanism.
其中,其中一组倒角切削组件可相对于另外一组倒角切削组件平移。 Wherein, one group of chamfering cutting components can translate relative to the other group of chamfering cutting components.
本实用新型的有益效果是:采用切削刀具通过活动刀架实现倒角切削,能够保证切口平整光滑且加工精度高,加工过程中不会产生大量的加工扬尘,切削刀具也不容易产生磨损。且活动刀架移动速度快,能够快速实现板材两个边缘的快速切削倒角,提高了自动化生产程度以及生产效率。 The beneficial effects of the utility model are: the chamfer cutting is realized by using the cutting tool through the movable tool holder, which can ensure smooth cutting and high processing precision, a large amount of processing dust will not be generated during the processing, and the cutting tool is not easy to wear. Moreover, the moving tool rest moves at a fast speed, and can quickly realize fast cutting and chamfering of the two edges of the plate, thereby improving the degree of automatic production and production efficiency.
附图说明 Description of drawings
下面结合附图和实施例对本实用新型进一步说明: Below in conjunction with accompanying drawing and embodiment the utility model is further described:
图1是本实用新型的立体图。 Fig. 1 is a perspective view of the utility model.
具体实施方式 detailed description
参照图1,用于板材拼接的倒角切削机构,包括机架1以及安装于机架1上的倒角切削组件,倒角切削组件至少由切削刀具2,切削刀具2安装于活动刀架3上,所述活动刀架3沿板材边缘移动,切削刀具2对板材边缘切削倒角。采用切削刀具2通过活动刀架3实现倒角切削,能够保证切口平整光滑且加工精度高,加工过程中不会产生大量的加工扬尘,切削刀具2也不容易产生磨损。且活动刀架3移动速度快,能够快速实现板材两个边缘的快速切削倒角,提高了自动化生产程度以及生产效率。 Referring to Fig. 1, the chamfering and cutting mechanism for plate splicing includes a frame 1 and a chamfering and cutting assembly installed on the frame 1. Above, the movable tool rest 3 moves along the edge of the plate, and the cutting tool 2 cuts and chamfers the edge of the plate. Using the cutting tool 2 to realize the chamfer cutting through the movable tool holder 3 can ensure a smooth cut and high machining accuracy, a large amount of processing dust will not be generated during the machining process, and the cutting tool 2 is not easy to wear. In addition, the moving tool rest 3 has a fast moving speed, and can quickly realize fast cutting and chamfering of two edges of the plate, thereby improving the degree of automatic production and production efficiency.
为实现无限长度的拼接接长,需要将板材首尾连接的方式不断的进行拼接,为此每块板材都需要在拼接的首尾边缘进行倒角切削,因此所述倒角切削组件为两组,分别设于板材的两侧,其中一组切削刀具2对板材边缘的上表面切削倒角,另一组切削刀具2对板材边缘的下表面切削倒角。两组倒角切削组件工作时同步进行,也就是能够分别对上表面及下表面的同时完成切削倒角。前面板材的上表面倒角与后面板材的下表面倒角刚好相适配,涂胶压合后即可完成拼接固定,依次将板材首尾拼接实现无限长度的接长。 In order to realize the splicing of infinite length, it is necessary to continuously splice the plates in the way of connecting the end to the end. For this reason, each plate needs to be chamfered and cut at the edge of the spliced head and tail. Therefore, the chamfering and cutting components are divided into two groups, respectively Set on both sides of the plate, one set of cutting tools 2 chamfers the upper surface of the edge of the plate, and the other set of cutting tools 2 chamfers the lower surface of the edge of the plate. The two groups of chamfering and cutting components work synchronously, that is, they can complete cutting and chamfering on the upper surface and the lower surface respectively. The upper surface chamfer of the front panel and the lower surface chamfer of the rear panel just match, and the splicing and fixing can be completed after the glue is applied and pressed, and the panels are spliced end to end in turn to achieve infinite length.
由于板材的材质以及切削部位不同,如木材靠近表皮位置加工获得的板材等,片状板材可能整体存在大量的皱褶,这样的片状板材将不能完成切削倒角以及后续的拼接。但为了提高木材的利用率以节约资源,本实用新型在切削刀具2前设有用于夹持板材边缘的夹持机构。其中夹持机构由平移的夹持块4及驱动机构组成,驱动机构驱动夹持块4上下平移。当片状板材进入到倒角切削组件的工作范围时,驱动机构驱动夹持块4将需要加工的片状板材边缘紧紧的夹持柱,在夹持块4上下两个平面的作用下对片状板材的边缘实现整平,同时还能够确保片状板材的边缘在加工过程中被牢牢的固定,防止产生移动影响加工精度。 Due to the different materials and cutting parts of the board, such as the board obtained by processing wood close to the skin, the sheet-like board may have a large number of wrinkles as a whole, and such a sheet-like board will not be able to complete cutting chamfering and subsequent splicing. But in order to improve the utilization rate of wood to save resources, the utility model is provided with the clamping mechanism that is used for clamping plate edge before cutting tool 2. Wherein the clamping mechanism is composed of a translational clamping block 4 and a driving mechanism, and the driving mechanism drives the clamping block 4 to translate up and down. When the sheet material enters the working range of the chamfering cutting assembly, the driving mechanism drives the clamping block 4 to tightly clamp the edge of the sheet material to be processed, and under the action of the upper and lower planes of the clamping block 4 The edge of the sheet material is leveled, and at the same time, it can ensure that the edge of the sheet material is firmly fixed during processing, preventing movement from affecting the processing accuracy.
为使活动刀架3的移动完成倒角切削工作,所述机架1上设有滑动导轨5,活动刀架3安装于滑动导轨5上平移。为完成活动刀架3进刀及退刀的工作需要,所述滑动导轨5上安装滑板6,活动刀架3通过水平平移机构7安装于滑板6上,水平平移机构7活动方向与滑动导轨5垂直。工作时,当片状板材进入到加工的工位时,首先由夹持机构将片状板材的边缘牢牢夹持并整平,然后水平平移机构7带动活动刀架3实现进刀,然后滑板6在驱动机构的作用下沿滑动导轨5平移,完成边缘的倒角切削,接着再由水平平移机构7带动活动刀架3实现退刀,夹持机构分离松开片状板材,切削倒角完成后的片状板材被送至拼装接长的工序。 In order to make the movement of the movable tool rest 3 complete the chamfering and cutting work, the frame 1 is provided with a sliding guide rail 5, and the movable tool rest 3 is installed on the sliding guide rail 5 for translation. In order to complete the working needs of the movable knife rest 3 for feeding and withdrawing the knife, a slide plate 6 is installed on the sliding guide rail 5, and the movable knife rest 3 is installed on the slide plate 6 through a horizontal translation mechanism 7, and the horizontal translation mechanism 7 moves in the same direction as the sliding guide rail 5. vertical. When working, when the sheet-like plate enters the processing station, the edge of the sheet-like plate is first firmly clamped and leveled by the clamping mechanism, and then the horizontal translation mechanism 7 drives the movable knife holder 3 to realize the knife feeding, and then the slide plate 6. Under the action of the driving mechanism, move along the sliding guide rail 5 to complete the chamfering of the edge, and then the horizontal translation mechanism 7 drives the movable tool holder 3 to realize the tool retraction. The clamping mechanism separates and releases the sheet material, and the chamfering is completed. The final sheet-like panels are sent to the process of assembling and lengthening.
由于不同的板材会有不同的厚度要求,为了满足不同厚度的板材切削需要,提高加工精度,所述活动刀架3中安装有级联的垂直微调机构8和水平微调机构9,切削刀具2安装于级联的垂直微调机构8和水平微调机构9上。调试时通过调整水平微调机构9及垂直微调机构8,使得切削刀具2能够满足不同规格板材的切削需要。 Since different plates have different thickness requirements, in order to meet the cutting needs of plates of different thicknesses and improve machining accuracy, a cascaded vertical fine-tuning mechanism 8 and a horizontal fine-tuning mechanism 9 are installed in the movable tool holder 3, and the cutting tool 2 is installed On the cascaded vertical fine-tuning mechanism 8 and horizontal fine-tuning mechanism 9. By adjusting the horizontal fine-tuning mechanism 9 and the vertical fine-tuning mechanism 8 during debugging, the cutting tool 2 can meet the cutting needs of plates with different specifications.
胶合板的规格一般是固定的,因此现有片状板材的尺寸也相对标准化,因此两组倒角切削组件之间的间距也是相对固定的。但是为了使本机构能够加工一些非标准尺寸的片状板材,其中一组倒角切削组件可相对于另外一组倒角切削组件平移,也就是可以调整两组倒角切削组件之间的间距。具体而言也是使用的丝杆和导轨的结构,一组倒角切削组件安装在导轨上,通过丝杆带动其产生平移,从而实现间距的调整。 The specifications of plywood are generally fixed, so the size of the existing sheet-like boards is also relatively standardized, so the distance between the two sets of chamfering and cutting components is also relatively fixed. However, in order to enable this mechanism to process some non-standard size sheet materials, one group of chamfering cutting assemblies can translate relative to the other group of chamfering cutting assemblies, that is, the distance between the two groups of chamfering cutting assemblies can be adjusted. Specifically, it is also the structure of the screw rod and the guide rail used. A set of chamfering cutting components is installed on the guide rail, and the screw rod drives it to produce translation, thereby realizing the adjustment of the spacing.
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620186838.9U CN205600894U (en) | 2016-03-11 | 2016-03-11 | A chamfer cutting mechanism for panel concatenation |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105643735A (en) * | 2016-03-11 | 2016-06-08 | 鹤山市吉鼎机械有限公司 | Chamfer cutting mechanism for slab splicing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105643735A (en) * | 2016-03-11 | 2016-06-08 | 鹤山市吉鼎机械有限公司 | Chamfer cutting mechanism for slab splicing |
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Address after: 529400 Encheng Jiangmen Industrial Transfer Park, Enping District, Jiangmen City, Guangdong Province, A15-1, A15-2 (Workshop B, D) Patentee after: Guangdong Jiding Machinery Technology Co.,Ltd. Address before: 529400 Encheng Jiangmen Industrial Transfer Park, Enping District, Jiangmen City, Guangdong Province, A15-1, A15-2 (Workshop B, D) Patentee before: ENPING JIDING MACHINERY TECHNOLOGY Co.,Ltd. |
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Address after: 529400 Encheng Jiangmen Industrial Transfer Park, Enping District, Jiangmen City, Guangdong Province, A15-1, A15-2 (Workshop B, D) Patentee after: ENPING JIDING MACHINERY TECHNOLOGY Co.,Ltd. Address before: 529729 B District, Dongxi development area, Heshan Town, Jiangmen, Guangdong Patentee before: HESHAN JIDING MACHINERY Co.,Ltd. |
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Granted publication date: 20160928 |