CN103260355B - A kind of LED chip mounter - Google Patents
A kind of LED chip mounter Download PDFInfo
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- CN103260355B CN103260355B CN201310189899.1A CN201310189899A CN103260355B CN 103260355 B CN103260355 B CN 103260355B CN 201310189899 A CN201310189899 A CN 201310189899A CN 103260355 B CN103260355 B CN 103260355B
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- chip mounter
- led chip
- mounting head
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Abstract
The invention belongs to LED paster processing technique field, provide a kind of LED chip mounter, including: Y motion mechanism, X motion and mounting head, described X motion is arranged in Y motion mechanism, sliding along Y-direction, described mounting head is arranged on X motion, slides in X direction, described X motion includes at least X-ray axle of ball screw and setting parallel with it, and described mounting head is slidably installed on described ball screw and described X-ray axle.The X motion of the present invention is mainly made up of with leading screw optical axis, makes crossbeam light weight, and motor inertia is little；Use the mode that symmetry drives in Y motion mechanism, it is ensured that the beat precision of crossbeam, improve reliability；Frame and deck plate are divided into two bodies, reduce manufacture difficulty and cost, and governor motion is simple to operation simultaneously.
Description
Technical field
The invention belongs to LED paster processing technique field, particularly relate to a kind of LED chip mounter.
Background technology
LED is as a kind of very effective new type light source, advantage is that brightness is high, power consumption is little, life-span length, stable performance, easily mate with integrated circuit, as energy-conserving and environment-protective novel green light source, it is largely used to the occasions such as Landscape Lamp, wing flats, street lamp, room lighting at present.Along with the cost of adopting surface mounted LED reduces and extensively application, each manufacturing enterprise is all at exploitation surface mount type LED fluorescent lamp, and the length of traditional fluorescent lamp is at about 1.2m.Owing to the patch length of general chip mounter is typically at about 0.4m, it is impossible to adapting to the demand of SMD daylight lamp, the most general chip mounter is expensive, being unfavorable for reducing cost, meanwhile, general chip mounter structure is complicated, and manufacture difficulty is big.
Summary of the invention
The purpose of the embodiment of the present invention is to provide a kind of LED chip mounter, simple in construction, low cost.
The embodiment of the present invention is achieved in that
A kind of LED chip mounter, including: Y motion mechanism, X motion and mounting head, described X motion is arranged in Y motion mechanism, slide along Y-direction, described mounting head is arranged on X motion, sliding in X direction, described X motion includes at least X-ray axle of ball screw and setting parallel with it, and described mounting head is slidably installed on described ball screw and described X-ray axle.
In embodiments of the invention, described X-ray axle is two, is set in parallel in the both sides of described ball screw respectively.
In embodiments of the invention, described Y motion mechanism includes two Y optical axises and two driving belts being placed in parallel and driving described X motion to slide with these two Y optical axises respectively along Y-direction.
In embodiments of the invention, described Y motion mechanism also includes the drive part synchronizing to drive described two feed belts, is arranged between the same side end of described two Y optical axises.
In embodiments of the invention, described drive part includes Y servomotor, two shaft couplings and two power transmission shafts, and Y servomotor is connected by two shaft couplings and two power transmission shafts respectively, and described two power transmission shafts connect described two driving belts respectively.
In embodiments of the invention, described LED chip mounter, also include that frame, described Y motion mechanism are arranged in described frame.
In embodiments of the invention, described LED chip mounter, also include slab feeding mechanism, be arranged in described frame, for the feeding of LED mounting board and send.
In embodiments of the invention, described LED chip mounter, also include top panel mechanism, be arranged in described frame, for the clamping position of LED mounting board.
In embodiments of the invention, described mounting head includes lifting part and attachment part, and described lifting part drives attachment part to move up and down.
In embodiments of the invention, described mounting head includes vision imaging, for the identification para-position to LED mounting board.
In the embodiment of the present invention, X motion is mainly made up of with leading screw optical axis, makes crossbeam light weight, and motor inertia is little；Use the mode that symmetry drives in Y motion mechanism, it is ensured that the beat precision of crossbeam, improve reliability；Frame and deck plate are divided into two bodies, reduce manufacture difficulty and cost, and governor motion is simple to operation simultaneously.
Accompanying drawing explanation
Fig. 1 is the structural representation of embodiment of the present invention LED chip mounter；
Fig. 2 is the Y motion mechanism structure schematic diagram of embodiment of the present invention LED chip mounter；
Fig. 3 is the X motion structural representation of embodiment of the present invention LED chip mounter；
Fig. 4 is the mounting head structural representation of embodiment of the present invention LED chip mounter.
Detailed description of the invention
In order to make the purpose of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
In the embodiment of the present invention, X-axis is mainly made up of with leading screw optical axis, makes crossbeam light weight, compared with Timing Belt driving, uses this kind of type of drive, and motor inertia is little；Two optical axises and two Timing Belts in Y-axis drive and are all distributed in the machine left and right sides, centre is driven by motor, making crossbeam drive is not that side is driven but symmetrical driving, ensure that the beat precision of crossbeam, symmetrical driving, good reliability and life-span are long, and optical axis replaces guide rail simultaneously, without track base, reduce cost and processing and manufacturing difficulty；Frame in the embodiment of the present invention and deck plate are divided into two bodies, reduce manufacture difficulty and cost, and governor motion is simple to operation simultaneously.
For preferably illustrating the present invention, illustrated by specific embodiment, as follows:
As shown in Figures 1 to 4, a kind of LED chip mounter that the embodiment of the present invention provides, including frame 1, X/Y motion platform 2, mounting head 3, slab feeding mechanism 4 and top panel mechanism 5.
Frame 1 uses Welding Structure, uses 12 square steel welding, above pad datum plates, constitutes the brace foundation of X/Y motion platform.
X/Y motion platform is made up of Y motion mechanism and X motion, X motion is arranged in Y motion mechanism, slide along Y-direction, wherein, Y motion mechanism is supported by frame 1 by two Y optical axises 11, drive part is arranged between the same side end of two Y optical axises 11 (the rear middle parts of two Y optical axises 11), form symmetrical structure, this drive part includes Y servomotor 12, two shaft coupling 13 and two power transmission shafts 14, Y servomotor 12 is connected with two power transmission shafts 14 by two shaft couplings 13, two power transmission shafts 14 drive belt 20 drive coordination to drive X motion to slide along Y-direction.
X motion includes two X-ray axles 19, it is set in parallel in the both sides of ball screw 17 respectively, X motion is supported by X support 15 by two Y optical axises 11, and be slidably connected with Y optical axis 11 by straight-line ball guide pin bushing 18, form laterally the most orthogonal two X/Y coordinate planes, X-servo motor 16 directly drives the ball screw 17 between two X-ray axles 19, makes mounting head 3 along X-ray axle 19 side-to-side movement.
Mounting head 3 is arranged on X motion, slide in X direction, mounting head 3 is mainly made up of two parts: lifting part (δ axle) 6, attachment part (Z axis) 7, lifting part 6 drives attachment part 7 to move up and down, lifting part is made up of substrate, line slideway, servomotor, Timing Belt, synchronous pulley and adjusting means, guide rail slide block is connected with attachment part, Timing Belt is connected with Timing Belt support, synchronizes wheel when servomotor rotates and drives Timing Belt, Timing Belt carriage drive attachment part to move up and down；Attachment part is driven cam disc 9 to rotate counterclockwise by Z servomotor 8, and camshaft pushes down on main axle moving along cam disc groove, and motor turns around and promotes motion of main shaft successively by above-mentioned motor pattern, completes attachment and feeding.
Slab feeding mechanism 4 and top panel mechanism 5 cooperate, there is provided feeding and the clamping position of LED mounting board, it is therefore an objective to LED mounting board is automatically sent to mounting position clamping and fixes from bottom thimble, prevent LED mounting board from deforming during attachment, after pcb board has mounted, automatically sent.
The embodiment of the present invention uses vision imaging 10 to identify para-position, identification including LED lamp panel Mark point Yu part, 4 axle attachment main shafts are by driven by servomotor cam pack, from left to right it is sequentially completed feeding/attachment, have the advantages that the fast efficiency of speed is high, simultaneously because the structure of its uniqueness has the advantage of low cost, there is the biggest market value.
Embodiment of the present invention simple in construction, the rail plate being made up of optical axis and leading screw, and use the mode of symmetry driving, improve kinematic accuracy, it is easy to manufacture, reduce the cost of LED chip mounter.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all any amendment, equivalent and improvement etc. made within the spirit and principles in the present invention, should be included within the scope of the present invention.
Claims (7)
1. a LED chip mounter, including: Y motion mechanism, X motion and mounting head, described X motion is arranged in Y motion mechanism, sliding along Y-direction, described mounting head is arranged on X motion, slides in X direction, it is characterized in that: described X motion includes at least X-ray axle of ball screw and setting parallel with it, described mounting head is slidably installed on described ball screw and described X-ray axle, and described X-ray axle is two, is set in parallel in the both sides of described ball screw respectively；Described Y motion mechanism includes two Y optical axises and two driving belts being placed in parallel and driving described X motion to slide with these two Y optical axises respectively along Y-direction, and synchronizing to drive the drive part of described two driving belts, it is arranged between the same side end of described two Y optical axises.
2. LED chip mounter as claimed in claim 1, it is characterized in that, described drive part includes Y servomotor, two shaft couplings and two power transmission shafts, and Y servomotor is connected by two shaft couplings and two power transmission shafts respectively, and described two power transmission shafts connect described two driving belts respectively.
3. LED chip mounter as claimed in claim 1, it is characterised in that also include that frame, described Y motion mechanism are arranged in described frame.
4. LED chip mounter as claimed in claim 3, it is characterised in that also include slab feeding mechanism, be arranged in described frame, for the feeding of LED mounting board and send.
5. LED chip mounter as claimed in claim 4, it is characterised in that also include top panel mechanism, be arranged in described frame, for the clamping position of LED mounting board.
6. LED chip mounter as claimed in claim 1, it is characterised in that described mounting head includes lifting part and attachment part, described lifting part drives attachment part to move up and down.
7. LED chip mounter as claimed in claim 1, it is characterised in that described mounting head includes vision imaging, for the identification para-position to LED mounting board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310189899.1A CN103260355B (en) | 2013-05-21 | 2013-05-21 | A kind of LED chip mounter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310189899.1A CN103260355B (en) | 2013-05-21 | 2013-05-21 | A kind of LED chip mounter |
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| Publication Number | Publication Date |
|---|---|
| CN103260355A CN103260355A (en) | 2013-08-21 |
| CN103260355B true CN103260355B (en) | 2016-08-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310189899.1A Expired - Fee Related CN103260355B (en) | 2013-05-21 | 2013-05-21 | A kind of LED chip mounter |
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| Country | Link |
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| CN (1) | CN103260355B (en) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103489990B (en) * | 2013-09-14 | 2016-05-18 | 东莞市田津电子科技有限公司 | A kind of LED high speed placement system |
| CN103717001B (en) * | 2013-12-23 | 2016-09-28 | 长安大学 | A kind of chip mounter of expansible type |
| CN103990577B (en) * | 2014-04-22 | 2019-03-22 | 宁波成旭照明科技有限公司 | A kind of fluorescent lamp gluing moulding equipment and process flow |
| CN105163513B (en) * | 2015-09-25 | 2018-08-10 | 深圳市朤科自动化设备有限公司 | A kind of flexible circuit board chip mounter |
| CN105253657B (en) * | 2015-09-25 | 2018-05-11 | 深圳市朤科自动化设备有限公司 | It is a kind of to supply trigger structure with rotary deviation-rectifying mechanism |
| CN105246267A (en) * | 2015-09-29 | 2016-01-13 | 芜湖宏景电子股份有限公司 | Fast movement structure for printed circuit board (PCB) bonding pad chip mounter |
| CN109219269A (en) * | 2017-07-07 | 2019-01-15 | 深圳市炫硕智造技术有限公司 | High speed placement system |
| CN108115241A (en) * | 2018-01-30 | 2018-06-05 | 深圳市易通自动化设备有限公司 | A kind of chip mounter of copper wire lamp |
| CN109396819A (en) * | 2018-10-25 | 2019-03-01 | 珠海格力智能装备有限公司 | Elbow plug assembly |
| CN113950240B (en) * | 2021-11-15 | 2023-05-09 | 北京信息科技大学 | Conical external surface mounting equipment |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201742683U (en) * | 2010-08-27 | 2011-02-09 | 王协峰 | Full-automatic paster component inserter |
| CN102724862A (en) * | 2012-07-04 | 2012-10-10 | 方强 | Chip mounter for light emitting diode (LED) lamp panel and mounting head of chip mounter |
| CN202818778U (en) * | 2012-08-22 | 2013-03-20 | 广东益翔自动化科技有限公司 | X-Y motion mechanism for multifunctional heterotype chip mounter |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100998974B1 (en) * | 2009-04-14 | 2010-12-09 | 에스엔티코리아 주식회사 | Inspection machine of surface mounting board for setting a right angle between y-axis guide rail and x-axis guide rail |
| JP2011142350A (en) * | 2011-04-18 | 2011-07-21 | Sony Corp | Apparatus and method for mounting component |
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2013
- 2013-05-21 CN CN201310189899.1A patent/CN103260355B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201742683U (en) * | 2010-08-27 | 2011-02-09 | 王协峰 | Full-automatic paster component inserter |
| CN102724862A (en) * | 2012-07-04 | 2012-10-10 | 方强 | Chip mounter for light emitting diode (LED) lamp panel and mounting head of chip mounter |
| CN202818778U (en) * | 2012-08-22 | 2013-03-20 | 广东益翔自动化科技有限公司 | X-Y motion mechanism for multifunctional heterotype chip mounter |
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| CN103260355A (en) | 2013-08-21 |
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Inventor after: Xiao Yongshan Inventor after: Yang Zhihua Inventor after: Fang Qiang Inventor before: Xiao Yongshan Inventor before: Fang Qiang |
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Effective date of registration: 20160628 Address after: No. 2188 Longgang Longxiang Avenue District of Shenzhen city in Guangdong province 518000 Applicant after: Shenzhen Institute of Information Technology Address before: Shenzhen City, Baoan District province Guangdong two road 518000 business building B Building 5 floor toplus Applicant before: Shenzhen Yihai Science and Technology Co., Ltd. |
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