CN108115241A - A kind of chip mounter of copper wire lamp - Google Patents
A kind of chip mounter of copper wire lamp Download PDFInfo
- Publication number
- CN108115241A CN108115241A CN201810089410.6A CN201810089410A CN108115241A CN 108115241 A CN108115241 A CN 108115241A CN 201810089410 A CN201810089410 A CN 201810089410A CN 108115241 A CN108115241 A CN 108115241A
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- China
- Prior art keywords
- copper wire
- axis
- fixed
- wire lamp
- motor
- Prior art date
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 120
- 239000011324 bead Substances 0.000 claims abstract description 46
- 238000005452 bending Methods 0.000 claims description 24
- 230000006835 compression Effects 0.000 claims description 17
- 238000007906 compression Methods 0.000 claims description 17
- 230000000694 effects Effects 0.000 claims description 14
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 7
- 230000001105 regulatory effect Effects 0.000 claims description 7
- 230000007704 transition Effects 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000000630 rising effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 12
- 230000014759 maintenance of location Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 229920000297 Rayon Polymers 0.000 description 4
- 230000003139 buffering effect Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 238000005034 decoration Methods 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 210000003205 muscle Anatomy 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Led Device Packages (AREA)
Abstract
The invention discloses a kind of chip mounters of copper wire lamp, are related to copper wire lamp technical field;Including workbench, shipping platform, copper wire lamp carrier, polaroid attaching head device and loader;The copper wire lamp carrier is located above shipping platform, is moved back and forth by Y direction of the drive of shipping platform on the workbench, and multiple abrasive sticks are equipped on copper wire lamp carrier, and are wound with copper wire on each abrasive stick;The loader is fixedly mounted on workbench, the polaroid attaching head device is mounted on the top of workbench, and the polaroid attaching head device is slidably mounted on an X-axis crossbeam, polaroid attaching head device moves back and forth on X-axis crossbeam along X-direction, which is used to the LED lamp bead on loader being transferred to the copper wire of copper wire lamp carrier;The beneficial effects of the invention are as follows:Realize the automatic chip mounting on copper wire, high degree of automation, the patch of LED lamp bead is efficient, improves the speed of production of copper wire lamp.
Description
Technical field
The present invention relates to copper wire lamp technical field, more particularly, it relates to a kind of chip mounter of copper wire lamp.
Background technology
LED light string is widely used in the decorations such as architectural appearance, bridge, arched door, corridor, stair, billboard, it can also be used to vapour
Vehicle is decorated and interior decoration.The structure of existing lamp string is usually to include two conducting wires and several LED lamp beads, wherein LED lamp bead
It is connected respectively with two conducting wires.
When manufacturing, it is necessary to which LED lamp bead and copper wire are welded, realization electrically conducts, this technique abbreviation LED
The patch of lamp bead.In the prior art, be generally by two conducting wires side by side, using manually individually carrying out LED on two conducting wires
The patch of lamp bead, this mode cause the inefficiency of LED lamp bead patch, and speed of production is unable to meet demand, while patch
Quality is not high.
The content of the invention
For overcome the deficiencies in the prior art, the present invention provides a kind of chip mounter of copper wire lamp, the chip mounter of the copper wire lamp
It can realize the automatic chip mounting on copper wire, high degree of automation, the patch of LED lamp bead is efficient, improves the production speed of copper wire lamp
Degree.
The technical solution adopted by the present invention to solve the technical problems is:A kind of chip mounter of copper wire lamp, improvements
It is:Including workbench, shipping platform, copper wire lamp carrier, polaroid attaching head device and loader;
The copper wire lamp carrier is located above shipping platform, passes through Y-axis of the drive of shipping platform on the workbench
Direction moves back and forth, and multiple abrasive sticks are equipped on copper wire lamp carrier, and are wound with copper wire on each abrasive stick;
The loader is fixedly mounted on workbench, and the polaroid attaching head device is mounted on the top of workbench, and
The polaroid attaching head device is slidably mounted on an X-axis crossbeam, and polaroid attaching head device moves back and forth on X-axis crossbeam along X-direction,
The polaroid attaching head device is used to the LED lamp bead on loader being transferred to the copper wire of copper wire lamp carrier.
In such a configuration, the chip mounter of the copper wire lamp further includes Y-axis driving device, which includes Y
Spindle motor, Y-axis screw, Y-axis feed screw nut, Y-axis guide rail and Y-axis sliding block;
Two Y-axis slides are parallel to be fixedly mounted on workbench, and y-axis motor is fixedly mounted on workbench, the Y-axis
Screw is fixedly connected with the motor shaft of y-axis motor;The Y-axis feed screw nut and Y-axis sliding block is fixedly mounted on shipping platform
Lower section, and Y-axis feed screw nut is connected with Y-axis wire rod thread, the Y-axis sliding block is slidably mounted in Y-axis guide rail.
In such a configuration, the shipping platform includes bottom plate, fixed cross beam, power motor and live roller,
Two fixed cross beams are parallel to be fixedly mounted on above bottom plate;
A power motor is fixedly mounted on two fixed cross beams, and is mounted on moving on the output shaft of power motor
Power idler wheel;Multiple live rollers are rotatablely installed on the opposite inner surface of fixed cross beam, power idler wheel on each fixed cross beam
With a travelling belt is cased on live roller respectively, travelling belt is used for transmission copper wire lamp carrier.
In such a configuration, the copper wire lamp carrier further includes pressing device, which is fixedly mounted on solid
Determine on the side wall of crossbeam, for being pressed into the copper wire lamp carrier between two fixed cross beams;
The pressing device includes compression cylinder and compact heap, and the compression cylinder fixes the side of one of fixed cross beam
Set fluted on wall, on fixed cross beam, compact heap is located in groove, and compact heap is connected with the cylinder rod of compression cylinder.
In such a configuration, it is solid to include pedestal, abrasive stick body, the first fixed seat and second for the copper wire lamp carrier
Reservation, first fixed seat and the second fixed seat it is opposite mounted on the upper surface of the pedestal,
Multiple abrasive stick bodies are mounted side by side on pedestal, and one end of abrasive stick body is stuck in the first fixed seat, abrasive stick body
The other end is stuck in the second fixed seat;
Multiple regulating devices are installed in second fixed seat, which is used to adjust the abrasive stick body first
The location of between fixed seat and the second fixed seat.
In such a configuration, the regulating device includes adjusting screw rod, compression spring and adjusting block;
The threaded hole being provided through in second fixed seat, the adjusting screw rod are pierced by from threaded hole, and and screw thread
Hole is threadedly coupled;The adjusting block is fixedly mounted on the top of adjusting screw rod, the compression spring pocket on adjusting screw rod,
And between adjusting block and the second fixed seat;
The threaded hole being provided through in first fixed seat, the threaded hole internal thread are connected with screw rod.
In such a configuration, the top of the abrasive stick body has the first bending part of local inclination, and the first bending
The outer surface in portion and the outer surface smoother transition of abrasive stick body;
The bottom of the abrasive stick body has the second bending part of local inclination, and the outer surface of the second bending part and abrasive stick body
Outer surface smoother transition;
Multiple notches are both provided on two opposite the first bending parts, so as to be formed to fix copper wire on the first bending part
Fixing end.
In such a configuration, the polaroid attaching head device includes X-axis moving parts and patch head assembly;
The X-axis moving parts include X-axis motor, X-axis slide rail and X-axis screw, and the X-axis motor is fixed on X-axis crossbeam
One end, one end of the X-axis screw and the output axis connection of X-axis motor, the other end of X-axis screw is rotatably installed in X-axis horizontal stroke
Liang Shang, two X-axis slide rails are mounted side by side on X-axis crossbeam,
The patch head assembly includes vertical plate, the second fixed plate, component suction nozzle, lifting assembly and rotation adjusting part,
Sliding block and feed screw nut are installed on the back side of the vertical plate, the sliding block is slidably mounted on X-axis screw, the silk
Stem nut is connected with X-axis wire rod thread;
Second fixed plate is vertically fixed on the side wall of vertical plate;The component suction nozzle includes swingle, gripping block
And suction nozzle, the top of the swingle are rotatably installed in gripping block, the suction nozzle is mounted on the bottom of swingle, and revolves
Rotarod activity is mounted in the second fixed plate;
The lifting assembly is mounted in vertical plate, and lifting assembly is used to that the swingle to be driven to pump;It is described
Rotation adjusting part be mounted in the second fixed plate, rotation adjusting part is for driving the swingle to rotate.
In such a configuration, the rotation adjusting part includes angle electrical machinery and motor fixing plate;The suction nozzle
Component includes rotating wheel, and rotating wheel is fixed on swingle;
A corner output wheel is installed on the motor shaft of the angle electrical machinery, and is cased between corner output wheel and rotating wheel
Rotating belt;
The angle electrical machinery is fixed on by motor fixing plate in second fixed plate, is provided on the motor fixing plate
Bar shaped adjustment hole is additionally provided with a convex block on the side wall of motor fixing plate, threaded hole is provided on the convex block, and is set in threaded hole
It is equipped with the adjusting screw for being adjusted to angle electrical machinery into row position.
In such a configuration, the lifting assembly includes lifting motor, the first rotating wheel, the second rotating wheel and biography
Send belt;
The lifting motor is fixed in vertical plate, and the first rotating wheel is fixedly connected with the output shaft of lifting motor, and described
Two rotating wheels are movably arranged in the second fixed plate, and the feed belt is sleeved on the first rotating wheel and the second rotating wheel, described
Gripping block is fixedly mounted on feed belt;
The lifting assembly further includes the first fixed plate and up and down adjustment seat, and second rotating wheel is rotatably installed in up and down
In adjustment seat;
First fixed plate is vertically fixed on the side wall of vertical plate, and the first fixed plate is located under the second fixed plate
Side, the bottom of swingle is pierced by from the first fixed plate;The adjusting through hole being provided through in first fixed plate, leads to from the adjusting
An adjusting bolt is inserted into the lower section in hole, and the top of adjusting bolt is threadedly coupled with the up and down adjustment seat.
The beneficial effects of the invention are as follows:Shipping platform driving copper wire lamp carrier moves to the front position of workbench, patch
Head device X-direction move, first move on loader, draw loader on LED lamp bead, polaroid attaching head device with
LED lamp bead is moved in X-direction, moves to the top of copper wire lamp carrier, and LED lamp bead is transferred to the copper wire of copper wire lamp carrier
On;Hereafter, shipping platform drives copper wire lamp carrier to move a distance along Y direction, and polaroid attaching head device repeats above-mentioned process,
To complete the patch of the LED lamp bead on a whole copper wire, so as to fulfill the automatic chip mounting on copper wire, high degree of automation, LED light
The patch of pearl is efficient, improves the speed of production of copper wire lamp.
Description of the drawings
Fig. 1 is a kind of dimensional structure diagram of the chip mounter of copper wire lamp of the present invention.
Fig. 2 is a kind of the first dimensional structure diagram of the shipping platform of the chip mounter of copper wire lamp of the present invention.
Fig. 3 is a kind of the second dimensional structure diagram of the shipping platform of the chip mounter of copper wire lamp of the present invention.
Fig. 4 is the structure diagram of the retention device of the shipping platform of the present invention.
A kind of dimensional structure diagram of the copper wire lamp carrier of the chip mounter of copper wire lamp of Fig. 5 present invention.
A kind of top view of the copper wire lamp carrier of the chip mounter of copper wire lamp of Fig. 6 present invention.
Fig. 7 is diagrammatic cross-section at A-A in Fig. 6.
Fig. 8 is the partial enlarged view at B in Fig. 7.
Fig. 9 is the dimensional structure diagram of the convex lamp abrasive stick of the copper wire lamp carrier of the present invention.
Figure 10 is the side view of the convex lamp abrasive stick of the copper wire lamp carrier of the present invention.
Figure 11 is the dimensional structure diagram of the polaroid attaching head device of the present invention.
Figure 12 is the first dimensional structure diagram of the patch head assembly of the present invention.
Figure 13 is the second dimensional structure diagram of the patch head assembly of the present invention.
Figure 14 is the 3rd dimensional structure diagram of the patch head assembly of the present invention.
Figure 15 is the 4th dimensional structure diagram of the patch head assembly of the present invention.
Figure 16 is the dimensional structure diagram of the angle electrical machinery of the patch head assembly of the present invention.
Specific embodiment
The present invention is further described with reference to the accompanying drawings and examples.
The technique effect of the design of the present invention, concrete structure and generation is carried out below with reference to embodiment and attached drawing clear
Chu is fully described by, to be completely understood by the purpose of the present invention, feature and effect.Obviously, described embodiment is this hair
Bright part of the embodiment rather than whole embodiments, based on the embodiment of the present invention, those skilled in the art is not paying
The other embodiment obtained on the premise of creative work, belongs to the scope of protection of the invention.In addition, it is arrived involved in patent
All connection/connection relations, not singly refer to component and directly connect, and refer to can according to specific implementation situation, by addition or
Couple auxiliary is reduced, to form more preferably coupling structure.Each technical characteristic in the invention, in not conflicting conflict
On the premise of can be with combination of interactions.
With reference to shown in Fig. 1, present invention is disclosed a kind of chip mounter of copper wire lamp, specifically, the chip mounter bag of the copper wire lamp
Include workbench 60, shipping platform 50, copper wire lamp carrier 20, polaroid attaching head device 70 and loader 80,60 lower section of workbench
Organic frame 601 is set;The copper wire lamp carrier 20 is located at 50 top of shipping platform, by the drive of shipping platform 50 described
Y direction on workbench 60 moves back and forth, and multiple abrasive sticks are equipped on copper wire lamp carrier 20, and are wound on each abrasive stick
There is copper wire;The loader 80 is fixedly mounted on workbench 60, positioned at the one side of shipping platform 50, the placement head
Device 70 is mounted on the top of workbench 60, and the polaroid attaching head device 70 is slidably mounted on an X-axis crossbeam 421, patch
Head device 70 moves back and forth on X-axis crossbeam 421 along X-direction, which is used for the LED on loader 80
Lamp bead is transferred on the copper wire of copper wire lamp carrier 20, and the patch operation of LED lamp bead is carried out on copper wire.
By above-mentioned structure, the driving copper wire lamp of shipping platform 50 carrier 20 moves to the front position of workbench 60,
Polaroid attaching head device 70 is moved in X-direction, is first moved on loader 80, draws the LED lamp bead on loader 80, placement head dress
It puts 70 to move in X-direction with LED lamp bead, moves to the top of copper wire lamp carrier 20, LED lamp bead is transferred to copper wire lamp carries
On the copper wire of tool 20;Hereafter, shipping platform 50 drives copper wire lamp carrier 20 to move a distance, polaroid attaching head device along Y direction
70 repeat above-mentioned process, to complete the patch of the LED lamp bead on a whole copper wire, so as to fulfill the automatic chip mounting on copper wire,
High degree of automation, the patch of LED lamp bead is efficient, improves the speed of production of copper wire lamp.
In the above-described embodiment, the chip mounter of the copper wire lamp further includes Y-axis driving device, the Y-axis driving device bag
Include y-axis motor(It is invisible in figure), Y-axis screw 602, Y-axis feed screw nut(It is invisible in figure), Y-axis guide rail 604 and Y-axis slide
Block 605;Two Y-axis slides are parallel to be fixedly mounted on workbench 60, and y-axis motor is fixedly mounted on workbench 60,
The Y-axis screw 602 is fixedly connected with the motor shaft of y-axis motor;The Y-axis feed screw nut and the fixed peace of Y-axis sliding block 605
Mounted in 50 lower section of shipping platform, and Y-axis feed screw nut is threadedly coupled with Y-axis screw 602, and the Y-axis sliding block 605 is slidably installed
In Y-axis guide rail 604;Therefore, by the effect of y-axis motor, driving shipping platform 50 moves on workbench 60 along Y direction
It is dynamic.
For the shipping platform 50, as shown in Figures 2 to 4, the present invention provides a specific embodiment, shipping platforms
50 include bottom plate 501, fixed cross beam 502, power motor 503 and live roller 504, and two fixed cross beams 502 are parallel
It is fixedly mounted on 501 top of bottom plate;A power motor 503, and power are fixedly mounted on two fixed cross beams 502
Power idler wheel 505 is mounted on the output shaft of motor 503;It is rotatablely installed on the opposite inner surface of fixed cross beam 502 multiple
Live roller 504 is cased with a travelling belt on each fixed cross beam 502 respectively on power idler wheel 505 and live roller 504
(It is not drawn into figure), travelling belt is used for transmission copper wire lamp carrier 20.
In the above-described embodiment, the shipping platform 50 further includes pressing device, which is fixedly mounted on
On the side wall of fixed cross beam 502, for being pressed into the copper wire lamp carrier 20 between two fixed cross beams 502;It is specifically, described
Pressing device include compression cylinder 506 and compact heap 507;The compression cylinder 506 fixes one of fixed cross beam 502
Side wall on, set fluted on fixed cross beam 502, compact heap 507 is located in groove, and compact heap 507 and compression cylinder 506
Cylinder rod be connected.
Further, as shown in Figure 2, Figure 4 shows, shipping platform 50 further includes retention device 508, which is set
Between two parallel fixed cross beams 502, and positioned at the top of bottom plate 501, retention device 508 is located at transport skin for blocking
The copper wire lamp carrier 20 taken;In the present embodiment, the retention device 508 includes stop cylinder 5081, stopper 5082, leads
To column 5083 and buffering blob of viscose 5084;The stopper 5082 is fixedly mounted on the cylinder rod of stop cylinder 5081, institute
The lead 5083 stated is fixed on 5082 lower surface of stopper, and pilot hole, lead are provided on the buffering blob of viscose 5084
In the pilot hole of 5083 insertion buffering blob of viscoses 5084.
By above-mentioned structure, when power motor 503 rotates, power idler wheel 505 is driven to rotate, so as to drive transport skin
Band rotates on live roller 504, when copper wire lamp carrier 20 is sent on travelling belt, is carried copper wire lamp by travelling belt
Tool 20 is moved;When moving to dead-centre position, power motor 503 stops operating, the stop cylinder 5081 of retention device 508
Under the action of induction controller, driving stopper 5082 rises, and copper wire lamp carrier 20 is positioned by stopper 5082,
Copper wire lamp carrier 20 is avoided to continue to move under effect of inertia, the cooperation of lead 5083 and buffering blob of viscose 5084, is played at this time
Good cushioning effect, avoids the inertia of copper wire lamp carrier 20 from causing to impact to stop cylinder 5081, improves stop cylinder
5081 service life;Also, the side of stopper 5082 is fixed with rubber cushion 5085, and rubber cushion 5085 also can be to copper wire lamp carrier
20 play cushioning effect;Hereafter, compression cylinder 506 drives compact heap 507 to be moved towards the direction of copper wire lamp carrier 20, by copper wire
Lamp carrier 20 compresses, and copper wire lamp carrier 20 is avoided to move, then the welding of LED lamp bead is carried out on copper wire lamp carrier 20.
Such shipping platform 50 of the present invention can carry out automation control to the movement of copper wire lamp carrier 20, avoid
There is deviation in the position of copper wire lamp carrier 20, so as to improve the precision of LED lamp bead welding, while without manually being operated, carries
The high production efficiency of copper wire lamp reduces the labor intensity of worker.
For the copper wire lamp carrier 20, as shown in Fig. 5 to Figure 10, the present invention provides a specific embodiment, copper wire
Lamp carrier 20 includes pedestal 201, abrasive stick body 10, the first fixed seat 202 and the second fixed seat 203, and described first fixes
Seat 202 and second fixed seat 203 it is opposite mounted on the upper surface of the pedestal 201, multiple abrasive stick bodies 10 are mounted side by side on
On pedestal 201, and one end of abrasive stick body 10 is stuck in the first fixed seat 202, and the other end of abrasive stick body 10 is stuck in second and consolidates
In reservation 203;In the present embodiment, 202 and second fixed seat 203 of the first fixed seat is provided with multiple /Vs on opposite face
Block 204, the both ends of the abrasive stick body 10 are fastened on respectively between adjacent limited block 204;Pacify in second fixed seat 203
Equipped with there is multiple regulating devices, which fixes for adjusting the abrasive stick body 10 in the first fixed seat 202 and second
The location of between seat 203.In addition, the both ends of the pedestal 201 are separately installed with handle 205.
For the regulating device, as shown in Figure 7, Figure 8, the present invention provides a specific embodiment, the adjusting
Device includes adjusting screw rod 206, compression spring 207 and adjusting block 208;It is provided through in second fixed seat 203
Threaded hole, the adjusting screw rod 206 is pierced by from threaded hole, and is threadedly coupled with threaded hole;The adjusting block 208 is fixed
Mounted on the top of adjusting screw rod 206, the compression spring 207 is sleeved on adjusting screw rod 206, and positioned at adjusting block 208 with
Between second fixed seat 203;In addition, being also equipped with threaded hole in the first fixed seat 202, threaded hole internal thread is connected to screw rod,
The top of screw rod withstands on one end of abrasive stick body 10, and the other end of abrasive stick body 10 is resisted against on adjusting block 208.Therefore, abrasive stick
After body 10 is put between the first fixed seat 202 and the second fixed seat 203, abrasive stick body 10 is pressed on adjusting block 208, makes compression
Spring 207 compresses, then can be to mill by rotating adjusting screw rod 206, while by the cooperation of screw rod in the first fixed seat 202
The position of body 10 is finely adjusted, and due to compressing the presence of spring 207, makes abrasive stick body 10 always in the state compressed,
Avoid in the welding process abrasive stick body 10 move, cause LED lamp bead weld position shift.
As it appears from the above, multiple abrasive stick bodies 10 are stuck in stem for stem between the first fixed seat 202 and the second fixed seat 203,
Copper wire is wrapped on abrasive stick body, then carry out LED lamp bead patch operation, can simultaneously to the copper wire on multiple abrasive stick bodies
The patch of LED lamp bead is carried out, therefore can significantly improve the patch efficiency of LED lamp bead, promotes the speed of production of copper wire lamp;Separately
Outside, due to the presence of regulating device, individually the position of each abrasive stick body can be adjusted, make multiple abrasive stick bodies
One end be on same straight line, the position of LED lamp bead is avoided deviation occur, improves the precision of LED lamp bead patch.
In the above-described embodiment, for the abrasive stick body 10, the present invention provides a specific embodiment, as Fig. 9,
Shown in Figure 10, the abrasive stick body 10 is in cuboid, and internal is hollow structure, and is internally provided with the reinforcement in X-shaped
Muscle 103.The top of the abrasive stick body 10 has the first bending part 101 of local inclination, and the outer surface of the first bending part 101
With the outer surface smoother transition of abrasive stick body 10;The bottom of the abrasive stick body 10 has the second bending part 102 of local inclination,
And second bending part 102 outer surface and abrasive stick body 10 outer surface smoother transition;On two opposite the first bending parts 101
Multiple notches 104 are both provided with, so as to form to fix the fixing end 105 of copper wire on the first bending part 101.
In the above-described embodiment, the both ends of first bending part 101 are respectively arranged with two notches 104, and two lack
Fixing end 105 is formed between mouth 104, one end of copper wire is then wound in fixing end 105, and copper wire is then wrapped on abrasive stick body 10;
Due to the outer surface smoother transition of the first bending part 101 and the second bending part 102 with abrasive stick body 10, copper wire is then direct
It is wrapped on abrasive stick body 10, the first bending part 101 and the second bending part 102, copper wire will not be caused to scratch;Due to two
Gap is reserved between first bending part 101, the patch of LED lamp bead is carried out on the copper wire in the gap, can be good at ensureing
Firmness between copper wire and LED lamp bead avoids the occurrence of loose contact, while causes the distance between adjacent LED lamp bead phase
Deng.
In addition, the groove 106 being recessed inwardly is provided at the center of the reinforcing rib 103, when abrasive stick body 10 is mounted on
When on carrier, the fastening of abrasive stick body 10 is realized by screw, while the positioning of abrasive stick body 10 is realized by the groove.
For the polaroid attaching head device 70, as shown in Figure 11 to Figure 16, the present invention provides a specific embodiment, patches
Head device 70 includes X-axis moving parts and patch head assembly 40, wherein, the X-axis moving parts include X-axis crossbeam 421, X
Spindle motor 422, X-axis slide rail 423 and X-axis screw 424, the X-axis motor 422 are fixed on one end of X-axis crossbeam 421, the X
One end of axial filament bar 424 and the output axis connection of X-axis motor 422, the other end of X-axis screw 424 are rotatably installed in X-axis crossbeam
On 421, by X-axis motor 422 X-axis screw 424 is driven to rotate;Two X-axis slide rails 423 are mounted side by side on X-axis crossbeam 421,
The patch head assembly 40 includes vertical plate 401, as shown in figure 12, sliding block 425 is installed on the back side of vertical plate 401
And feed screw nut(It is invisible in figure), the sliding block 425 is slidably mounted on X-axis screw 424, the feed screw nut and X-axis silk
Bar 424 is threadedly coupled, and therefore, by the driving of X-axis motor 422, can drive patch head assembly 40 in X-axis slide rail 423, edge
X-direction is slided.
For the patch head assembly 40, as shown in Figure 12 to Figure 15, patch head assembly 40 further includes the second fixed plate
409th, component suction nozzle 405, lifting assembly and rotation adjusting part 420, vertical plate 401 is perpendicular to horizontal plane, and described second
Fixed plate 409 is vertically fixed on the side wall of vertical plate 401.In the present embodiment, the lifting assembly includes lifting motor
402nd, the first rotating wheel 406, the second rotating wheel 408 and feed belt(It is not shown in figure), the lifting motor 402 is fixed on
The back side of vertical plate 401, the output shaft of lifting motor 402 are passed through from vertical plate 401, the first rotating wheel 406 and lifting motor
402 output shaft is fixedly connected, and is rotated by the drive of lifting motor 402;Second rotating wheel 408 is movably arranged on
In second fixed plate 409, the second rotating wheel 408 can be moved in vertical direction, and the feed belt is sleeved on the first rotating wheel 406
On the second rotating wheel 408, by the effect of lifting motor 402, feed belt is driven to be rotated in the first rotating wheel 406 and second
It is rotated on wheel 408.
Further, the component suction nozzle 405 includes swingle 4053, gripping block 4051 and suction nozzle 4052, described
The top of swingle 4053 is rotatably installed in gripping block 4051, and gripping block 4051 is fixedly mounted on feed belt, therefore is pressed from both sides
Tight block 4051 is moved back and forth by the drive of feed belt in vertical direction;The suction nozzle 4052 is mounted on swingle 4053
Bottom, and swingle 4053 is movably arranged in the second fixed plate 409, passes through the driving of gripping block 4051, drives suction nozzle
4052 move back and forth in vertical direction.In addition, the rotation adjusting part 420 is mounted in the second fixed plate 409, rotation is adjusted
Section component 420 is used to that the swingle 4053 to be driven to rotate, therefore when carrying out the attachment of LED lamp bead, it can be to LED lamp bead
Angle be adjusted, to adapt to the attachment demand of different types of electronic component.
In the above-described embodiment, ten lifting motors 402, ten liftings are installed in the vertical plate 401
402 every five, motor is one group, arranged in parallel up and down, and upper and lower two groups of lifting motors 402 are arranged in a crossed manner, and feed belt is along vertically
Direction arranges, so as to avoid interfering with each other between feed belt.The identical suction nozzle group of quantity is provided in second fixed plate 409
405 and second rotating wheel 408 of part, the gripping block 4051 of each component suction nozzle 405 are respectively and fixedly installed to a feed belt
On, each lifting motor 402 can individually control the lifting of suction nozzle 4052, in this way, placement head of the invention
Device 70 can meet the needs of different number LED lamp bead patch, for example, only needing to carry out five LED lamp beads progress patches
When, by the effect of lifting motor 402 wherein arbitrary five suction nozzles can be controlled to move downward the absorption for carrying out LED lamp bead, it is full
Sufficient different number, different spacing LED lamp bead patch demand.
For the lifting assembly, the invention also provides an embodiments, and as shown in figure 13, the lifting assembly is also
Including the first fixed plate 403 and up and down adjustment seat 404, second rotating wheel 408 is rotatably installed in up and down adjustment seat 404
On;First fixed plate 403 is vertically fixed on the side wall of vertical plate 401, and the first fixed plate 403 is located at second and fixes
The lower section of plate 409, the bottom of swingle 4053 are pierced by from the first fixed plate 403, and the first fixed plate 403 is to swingle 4053
Guiding and firm effect are played in movement, swingle 4053 are avoided to shake during exercise, so as to which the position of suction nozzle be avoided to occur
Deviation;In the present embodiment, the adjusting through hole 407 being provided through in the first fixed plate 403, under the adjusting through hole 407
One adjusting bolt of side's insertion(It is not shown in figure), the top of adjusting bolt is threadedly coupled with the up and down adjustment seat 404;It is described
The pilot hole being provided through in second fixed plate 409, the lower end of the up and down adjustment seat 404 are worn from the pilot hole
Go out.When needing to adjust the elasticity of feed belt, by rotating adjusting bolt, adjusting bolt is driven on up and down adjustment seat 404
Lower movement, is adjusted feed belt, while is oriented to by the pilot hole in the second fixed plate 409 so that transmission skin
Band in tensioning state, avoids the position of the suction nozzle in patch from deviation occur, improves the precision of patch always.
It is led in addition, being further fixedly arranged on /V in order to improve precision when suction nozzle moves up and down, in the vertical plate 401
Rail 419, one end of the gripping block 4051 is inserted into limit guide rail 419, by limit guide rail 419 to the upper of gripping block 4051
Lower movement carries out /V, and the position of swingle 4053 and suction nozzle when vertical direction moves is avoided deviation occur, improves suction nozzle and inhales
The precision of attached LED lamp bead.
For the rotation adjusting part 420, the present invention provides a specific embodiment, such as Figure 14, Figure 15 and figure
Shown in 16, which includes angle electrical machinery 410 and motor fixing plate 411, and the component suction nozzle 405 also wraps
Rotating wheel 4054 is included, the rotating wheel 4054 is fixed on swingle 4053, and swingle 4053 can be compared with the second fixed plate
409 are rotated;A corner output wheel 412, and corner output wheel are installed on the motor shaft of the angle electrical machinery 410
Rotating belt is cased between 412 and rotating wheel 4054(It is not shown in figure), by the rotation of angle electrical machinery 410, drive swingle
4053 rotate, and so as to which suction nozzle 4052 be driven to rotate, to adapt to the LED lamp bead of different shape structure, the angle of LED lamp bead is carried out
Adjustment, convenient for LED lamp bead is welded on copper wire or the electronic component of various structures.
With reference to shown in Figure 14, Figure 15 and Figure 16, the angle electrical machinery 410 is fixed on institute by a motor fixing plate 411
In the second fixed plate 409 stated, bar shaped adjustment hole 413 is provided on the motor fixing plate 411, passes through bar shaped adjustment hole 412
Effect, the position being fixed on to angle electrical machinery 410 in second fixed plate 409 is adjusted.As shown in figure 16, motor fixing plate
A convex block 414 is additionally provided on 411 side wall, threaded hole 415 is provided on the convex block 414, and is set in threaded hole 415 useful
In the adjusting screw adjusted to angle electrical machinery 410 into row position(It is not shown in figure);In addition, on the motor fixing plate 411
Multiple motor fixing holes 416 are additionally provided with, by locking screw into motor fixing hole 416, angle electrical machinery 410 is fixed on electricity
In machine fixed plate 411.When needing to be adjusted the position of angle electrical machinery 410, by rotating adjusting screw, adjusting screw from
It is passed through in threaded hole 415, the top of adjusting screw is withstood on the side wall of the second fixed plate 409, then can adjust angle electrical machinery 410
With the relative position of the second fixed plate 409, so as to adjust the distance between corner output wheel 412 and rotating wheel 4054, to rotation
The elasticity of belt is adjusted, and avoids rotating belt in long-time using loosening, and the rotational angle of suction nozzle is caused to occur
Deviation improves the precision of suction LED lamp bead in this way.
As shown in figure 15, the both ends of second fixed plate 409 are installed with a support plate 417 respectively, and support
The top of plate 417 is provided with threeth fixed plate 418 parallel with the second fixed plate 409, and is provided in the 3rd fixed plate 418
With the angle electrical machinery 410 of identical quantity in the second fixed plate 409, likewise, angle electrical machinery 410 in the 3rd fixed plate 418
Fixed form is identical with the motor fixed form in the second fixed plate 409, and no longer it is described in detail here.
By above-mentioned structure, such polaroid attaching head device 70 of the invention can be driven by the effect of X-axis moving parts
Suction nozzle is moved back and forth in X-direction, by the effect of patch head assembly 40 suction nozzle can be driven to be moved back and forth in vertical direction, together
When suction nozzle can also rotate, therefore the attachment demand of various types of electronic components can be met, in copper wire lamp technical field,
The attachment of the LED lamp bead of a plurality of copper wire lamp can be realized simultaneously, can also be mounted for LED lamp bead in irregular shape,
It is applied widely.
The above are implementing to be illustrated to the preferable of the present invention, but the invention is not limited to the implementation
Example, those skilled in the art can also make a variety of equivalent variations on the premise of without prejudice to spirit of the invention or replace
It changes, these equivalent deformations or replacement are all contained in the application claim limited range.
Claims (10)
1. a kind of chip mounter of copper wire lamp, it is characterised in that:Including workbench, shipping platform, copper wire lamp carrier, placement head dress
It puts and loader;
The copper wire lamp carrier is located above shipping platform, passes through Y-axis of the drive of shipping platform on the workbench
Direction moves back and forth, and multiple abrasive sticks are equipped on copper wire lamp carrier, and are wound with copper wire on each abrasive stick;
The loader is fixedly mounted on workbench, and the polaroid attaching head device is mounted on the top of workbench, and
The polaroid attaching head device is slidably mounted on an X-axis crossbeam, and polaroid attaching head device moves back and forth on X-axis crossbeam along X-direction,
The polaroid attaching head device is used to the LED lamp bead on loader being transferred to the copper wire of copper wire lamp carrier.
2. a kind of chip mounter of copper wire lamp according to claim 1, it is characterised in that:The chip mounter of the copper wire lamp also wraps
Y-axis driving device is included, which includes y-axis motor, Y-axis screw, Y-axis feed screw nut, Y-axis guide rail and Y-axis and slide
Block;
Two Y-axis slides are parallel to be fixedly mounted on workbench, and y-axis motor is fixedly mounted on workbench, the Y-axis
Screw is fixedly connected with the motor shaft of y-axis motor;The Y-axis feed screw nut and Y-axis sliding block is fixedly mounted on shipping platform
Lower section, and Y-axis feed screw nut is connected with Y-axis wire rod thread, the Y-axis sliding block is slidably mounted in Y-axis guide rail.
3. a kind of chip mounter of copper wire lamp according to claim 1 or 2, it is characterised in that:The shipping platform includes
Bottom plate, fixed cross beam, power motor and live roller, two fixed cross beams are parallel to be fixedly mounted on above bottom plate;
A power motor is fixedly mounted on two fixed cross beams, and is mounted on moving on the output shaft of power motor
Power idler wheel;Multiple live rollers are rotatablely installed on the opposite inner surface of fixed cross beam, power idler wheel on each fixed cross beam
With a travelling belt is cased on live roller respectively, travelling belt is used for transmission copper wire lamp carrier.
4. a kind of chip mounter of copper wire lamp according to claim 3, it is characterised in that:The copper wire lamp carrier further includes
Pressing device, the pressing device are fixedly mounted on the side wall of fixed cross beam, for being pressed between two fixed cross beams
Copper wire lamp carrier;
The pressing device includes compression cylinder and compact heap, and the compression cylinder fixes the side of one of fixed cross beam
Set fluted on wall, on fixed cross beam, compact heap is located in groove, and compact heap is connected with the cylinder rod of compression cylinder.
5. a kind of chip mounter of copper wire lamp according to claim 1, it is characterised in that:The copper wire lamp carrier includes bottom
Seat, abrasive stick body, the first fixed seat and the second fixed seat, first fixed seat and the second fixed seat is opposite is mounted on
The upper surface of the pedestal,
Multiple abrasive stick bodies are mounted side by side on pedestal, and one end of abrasive stick body is stuck in the first fixed seat, abrasive stick body
The other end is stuck in the second fixed seat;
Multiple regulating devices are installed in second fixed seat, which is used to adjust the abrasive stick body first
The location of between fixed seat and the second fixed seat.
6. a kind of chip mounter of copper wire lamp according to claim 5, it is characterised in that:The regulating device includes adjusting
Screw rod, compression spring and adjusting block;
The threaded hole being provided through in second fixed seat, the adjusting screw rod are pierced by from threaded hole, and and screw thread
Hole is threadedly coupled;The adjusting block is fixedly mounted on the top of adjusting screw rod, the compression spring pocket on adjusting screw rod,
And between adjusting block and the second fixed seat;
The threaded hole being provided through in first fixed seat, the threaded hole internal thread are connected with screw rod.
7. a kind of chip mounter of copper wire lamp according to claim 5, it is characterised in that:The top of the abrasive stick body has
First bending part of local inclination, and the outer surface of the first bending part and the outer surface smoother transition of abrasive stick body;
The bottom of the abrasive stick body has the second bending part of local inclination, and the outer surface of the second bending part and abrasive stick body
Outer surface smoother transition;
Multiple notches are both provided on two opposite the first bending parts, so as to be formed to fix copper wire on the first bending part
Fixing end.
8. a kind of chip mounter of copper wire lamp according to claim 1, it is characterised in that:The polaroid attaching head device includes X
Axis moving parts and patch head assembly;
The X-axis moving parts include X-axis motor, X-axis slide rail and X-axis screw, and the X-axis motor is fixed on X-axis crossbeam
One end, one end of the X-axis screw and the output axis connection of X-axis motor, the other end of X-axis screw is rotatably installed in X-axis horizontal stroke
Liang Shang, two X-axis slide rails are mounted side by side on X-axis crossbeam,
The patch head assembly includes vertical plate, the second fixed plate, component suction nozzle, lifting assembly and rotation adjusting part,
Sliding block and feed screw nut are installed on the back side of the vertical plate, the sliding block is slidably mounted on X-axis screw, the silk
Stem nut is connected with X-axis wire rod thread;
Second fixed plate is vertically fixed on the side wall of vertical plate;The component suction nozzle includes swingle, gripping block
And suction nozzle, the top of the swingle are rotatably installed in gripping block, the suction nozzle is mounted on the bottom of swingle, and revolves
Rotarod activity is mounted in the second fixed plate;
The lifting assembly is mounted in vertical plate, and lifting assembly is used to that the swingle to be driven to pump;It is described
Rotation adjusting part be mounted in the second fixed plate, rotation adjusting part is for driving the swingle to rotate.
9. a kind of chip mounter of copper wire lamp according to claim 8, it is characterised in that:The rotation adjusting part includes
Angle electrical machinery and motor fixing plate;The component suction nozzle includes rotating wheel, and rotating wheel is fixed on swingle;
A corner output wheel is installed on the motor shaft of the angle electrical machinery, and is cased between corner output wheel and rotating wheel
Rotating belt;
The angle electrical machinery is fixed on by motor fixing plate in second fixed plate, is provided on the motor fixing plate
Bar shaped adjustment hole is additionally provided with a convex block on the side wall of motor fixing plate, threaded hole is provided on the convex block, and is set in threaded hole
It is equipped with the adjusting screw for being adjusted to angle electrical machinery into row position.
10. a kind of chip mounter of copper wire lamp according to claim 8, it is characterised in that:The lifting assembly includes rising
Motor, the first rotating wheel, the second rotating wheel and feed belt drop;
The lifting motor is fixed in vertical plate, and the first rotating wheel is fixedly connected with the output shaft of lifting motor, and described
Two rotating wheels are movably arranged in the second fixed plate, and the feed belt is sleeved on the first rotating wheel and the second rotating wheel, described
Gripping block is fixedly mounted on feed belt;
The lifting assembly further includes the first fixed plate and up and down adjustment seat, and second rotating wheel is rotatably installed in up and down
In adjustment seat;
First fixed plate is vertically fixed on the side wall of vertical plate, and the first fixed plate is located under the second fixed plate
Side, the bottom of swingle is pierced by from the first fixed plate;The adjusting through hole being provided through in first fixed plate, leads to from the adjusting
An adjusting bolt is inserted into the lower section in hole, and the top of adjusting bolt is threadedly coupled with the up and down adjustment seat.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810089410.6A CN108115241A (en) | 2018-01-30 | 2018-01-30 | A kind of chip mounter of copper wire lamp |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810089410.6A CN108115241A (en) | 2018-01-30 | 2018-01-30 | A kind of chip mounter of copper wire lamp |
Publications (1)
Publication Number | Publication Date |
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CN108115241A true CN108115241A (en) | 2018-06-05 |
Family
ID=62234154
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Application Number | Title | Priority Date | Filing Date |
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CN201810089410.6A Pending CN108115241A (en) | 2018-01-30 | 2018-01-30 | A kind of chip mounter of copper wire lamp |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117279359A (en) * | 2023-11-24 | 2023-12-22 | 山西星心半导体科技有限公司 | Lamp pearl chip mounter is used in circuit board processing |
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JPH04200103A (en) * | 1990-11-29 | 1992-07-21 | Matsushita Electric Ind Co Ltd | Automatic assembly method for dielectric filter |
CN202205803U (en) * | 2011-08-04 | 2012-04-25 | 厦门市弘瀚电子科技有限公司 | Full-automatic film and chip mounter |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN117279359A (en) * | 2023-11-24 | 2023-12-22 | 山西星心半导体科技有限公司 | Lamp pearl chip mounter is used in circuit board processing |
CN117279359B (en) * | 2023-11-24 | 2024-04-16 | 山西星心半导体科技有限公司 | Lamp pearl chip mounter is used in circuit board processing |
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