CN1032520A - Pavement product - Google Patents

Pavement product Download PDF

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Publication number
CN1032520A
CN1032520A CN88100533A CN88100533A CN1032520A CN 1032520 A CN1032520 A CN 1032520A CN 88100533 A CN88100533 A CN 88100533A CN 88100533 A CN88100533 A CN 88100533A CN 1032520 A CN1032520 A CN 1032520A
Authority
CN
China
Prior art keywords
bossing
product
pavement
particle
pavement product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN88100533A
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Chinese (zh)
Other versions
CN1010469B (en
Inventor
雷蒙德·格拉哈姆·达维
马丁·迪斯·耶尔
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Armstrong World Industries Inc
Original Assignee
Armstrong World Industries Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US07/127,036 external-priority patent/US4797314A/en
Application filed by Armstrong World Industries Inc filed Critical Armstrong World Industries Inc
Publication of CN1032520A publication Critical patent/CN1032520A/en
Publication of CN1010469B publication Critical patent/CN1010469B/en
Expired legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0005Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface
    • D06N7/0007Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface characterised by their relief structure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/0053Moulding articles characterised by the shape of the surface, e.g. ribs, high polish
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0005Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface
    • D06N7/0039Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface characterised by the physical or chemical aspects of the layers
    • D06N7/0052Compounding ingredients, e.g. rigid elements
    • D06N7/0055Particulate material such as cork, rubber particles, reclaimed resin particles, magnetic particles, metal particles, glass beads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/68Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
    • B29C70/78Moulding material on one side only of the preformed part
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/16Fillers

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Laminated Bodies (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Paints Or Removers (AREA)
  • Printing Methods (AREA)
  • Road Paving Structures (AREA)

Abstract

The invention discloses a kind of pavement product, this pavement product comprises a kind of backing material (20), a kind ofly be coated in the impermeable coating (22) on this backing material (20) and be imprinted on bossing (24) on the described coating selectively, this bossing (24) comprises a kind of thixotroping plastics that contain solid matter particle (28).The invention also discloses a kind of method of making this product.

Description

Pavement product
The present invention relates to a kind of pavement product, particularly the present invention relates to a kind of like this pavement product, it contains the backing material that has been coated with impermeable coating, has arranged selectively that on coating some contain the plastics bossing of solid matter.
People have known in prior art provides the pavement product that the bossing that contains solid matter particle is arranged on the surface.For example, the United States Patent (USP) of authorizing Miller and Petzold shows the anti-skidding plastic floor panel structure the 4th, 348, No. 447, and inorganic particle mutually quite closely is embedded in the plastic substrate that has solidified in this structure.Because stickum can be printed as the figure of selection, bossing just has the profile that can piece together the flooring material of right relief mutually.Because this particle is to be added on the gluing of surfaces of matrix, generally can not be penetrated into plastic substrate equably everywhere.In addition, the quantity of particle is limited basically, and particle must cover by very thin transparent plastic coating, so that particle fully combines with plastics.During with such thin film coated particle, the coating of the bottoming between bossing is also applied by film.
But in these references, though bossing can play certain decoration function, it can influence the decoration of bottom when bottom has when decoration, makes it smudgy in the above.In addition, though this bossing can make the wearability on floor and skid resistance improve, make the maintenance on surface increase difficulty, and when safeguarding the floor of adopting this structure, need significant care.
An object of the present invention is to increase the quantity of the solid particle that can place the bossing on the pavement product.
A further object of the present invention provides such pavement product, and contained solid particle is more to be evenly distributed in everywhere in the lip-deep bossing of this pavement product.
Another object of the present invention provides a kind of pavement product of arranging bossing selectively, makes it not need just have the feature that can piece together right relief mutually through chemical embossment or mechanical embossment.
Of the present invention also have a purpose to provide pavement product plastic coat, the band bossing that a kind of outside does not need to use layer of transparent again.
According to one embodiment of the invention, a kind of like this pavement product is provided, this pavement product comprises a kind of backing material, one impermeable coating is arranged on this backing material, arranged bossing on this coating selectively, this bossing is a kind of thixotroping plastics that contain solid matter particle.
According to another embodiment of the invention, a kind of method of making pavement product is provided, this method is included in and applies impermeable coating on the backing material, arrange selectively to contain the thixotroping plastics bossing of solid matter particle, and make bossing and backing material fusion to make integrally-built pavement product.
Figure 1 shows that the sectional view of product of the present invention.
Figure 2 shows that as United States Patent (USP) the 4th, 348 sectional view of the product of the prior art shown in No. 447.
The convex surfaces part particularly contains the convex surfaces part of solid particle, is used as for a long time improving the skid resistance of paving layer and a kind of method of wearability. The present invention can provide a kind of convex surfaces that has pavement product partly with a kind of method that does not need to apply bossing and peripheral region thereof.
In the prior art, making the method for the sort of structure shown in Figure 2, is with suitable coating 8 coated substrate materials 7, and applies selectively the stickum such as the plastisol of not gelling. Sprinkle equably then the solid particle such as 10 on the figure and 11, these particles only stick in the zone that contains adhesiveness material, and the particle that all the other are regional is removed. For particle being fixed on this position, apply equably again the wearing layer material 13 of layer of transparent.
The present invention with suitable impermeable coating 22 coated substrate materials 20, arranges bossing 24 as shown in Figure 1 then selectively, and this bossing is made up of the thixotroping plastics 26 that contain solid matter particle 28. Do not make particle permanent combination with transparent wearing layer owing to do not need to resemble the prior art, thus the usefulness 30 of prime coat layer 22 represents in the final products that part of can be uncoated.
Backing material
The present invention does not also rely on used backing material. Any backing material that is generally used for this area all can be used for enforcement of the present invention. A kind of suitable backing material is the described glass felt that soaks into plastisol in the following embodiments, also can adopt wet method paving mat sheet (also having same advantage) commonly used in the technology of paving. And the back side of these two kinds of backing materials all available foamed coating or fine and close coating coated with making the liner product.
Certainly, the present invention will never be subjected to the restriction that backing material is selected. To require according to the physical property of the convenience of making or final products from existing backing material, to select.
Coating
Backing material will apply with a kind of suitable impermeable coating once selected.Be put on the felt of wet method paving though the parts of plastics of projection directly can be pasted, do not protect middle felt and do not need to apply impermeable coating, the commercial value of such product is limited.Even therefore final products also will apply wear-resistant protective layer, generally also to apply decorative paint at least.
Certainly, glass felt must be handled with impermeable coating, usually with flooding glass felt and seal glass fibre by plastisol that foam or that do not foam.
Like this, in the coating that must adopt, simply just like the sealant of wet method paving felt, or complicated as multilayer, multicomponent structure.With regard to all situations, impermeable coating all must play wearing layer, can stand general wearing and tearing as the paving, floor.Enforcement of the present invention is not subjected to the constraint of the special impermeable coating that adopted.A lot of coating known in the art and painting method all can be used for the present invention, and this comprises can be that foam and plastisol that do not foam, resin-like dry mixture, masterplate coating (Stencil lay-ups) or the like.
But the material that this coating must not be deposited thereon permeates, thereby makes the thixotroping material of deposition stay upward formation bossing of surface.
Bossing
The pseudoplastic behavior thixotropic liquid pearl that contains solid particle is deposited on the impermeable coating to form bossing.Available the whole bag of tricks as known in the art carries out such deposition, is very successful but employing is generally used for making the stencil printing of ink deposition on porous surface, and this will describe in the following embodiments.
Bossing can have Any shape or pattern, but repeats the circle, square, rhombus etc. of projection and the geometric figure that forms has been proved to be really effectively.The same with other products of this area, the quantity of the bossing on every unit should be enough to play effectively the effect of the wearing face in paving.Negative area between bossing had both played the effect of decoration, also played the effect of structure, took away the raceway groove of overflowing liquid etc. as conduct.
Bossing should exceed about 0.003 inch to about 0.08 inch of following backing material, is more preferably to exceed about 0.015 inch to about 0.045 inch, preferably exceeds about 0.03 inch.And bossing should cover about 30-80% of the total surface area of final products, and to play the effect of wearing face effectively, its definite percentage depends on the geometric figure of bossing.
The thixotroping material
The present invention by make the backing material that has been coated with impermeable coating with adding plastics rheological behavior combine and just be achieved.The coating method of employing such as changeing sieve can make the pseudoplastic rheological electrodeposition substance scribble on the backing material of coating, and the thickness of deposition surpasses the thickness of common printing-ink.Because the performance of this material, lateral flow can be controlled or eliminate substantially.
The thixotroping material is the material with dual rheological behavior, promptly has high viscosity under low the shearing, and has a low viscosity in that high shear is next.
Though it is effective having various kinds inorganic substances (as the hydrophobic clay of particulate) and organic substance (as sorbierite or the calcium/organic complex that highly replaces) known, but fumed silica and precipitated silica may be the most frequently used thixotropic agent, or thixotrope.Having adopted the trade names of buying from Degussa company in the following embodiments is the fumed silica of Aerosil200, and it is favourable.
Be added to this amount of substance in the resin paste system and will determine the thixotropic behavior and its viscosity under different shear rates of the system that produced.These performances will determine on backing material deposition and form the lateral flow of the plastisol of bossing.The viscosity that the viscosity of plastisol thixotroping material and shear rate is associated and measure the thixotroping material meets the requirements with the lateral flow of the material that guarantees to be deposited.
The viscosity that adopts the condition of No. 6 main shafts and 20 rev/mins to record with the Brookfield viscosimeter is the 80-160 pool.The consumption that changes plasticizer or other suitable viscosity reducers can be regulated viscosity.
Various resinoids can be used as thixotroping material of the present invention, and in fact this comprise any useful resin-like plastic cement, adopts Corvic in the following embodiments, and this is favourable.
In order to play effective function in enforcement of the present invention, it is enough that the consumption of thixotroping material is wanted, so that resin system still has plasticity under the shearing force effect, and its pseudoplastic behavior is lost rapidly when removing shearing force.
Pseudoplastic behavior can illustrate with the Haake RV-1 viscosimeter curve map of Fig. 3.
As can be seen, the thixotroping material here (polyvinyl chloride silt oar plastisol) has high viscosity under low the shearing from Fig. 3, and has a low viscosity in that high shear is next.
Particle
Though thixotroping material itself can make final products produce wearing face, the wearability of this wearing face is improved greatly by adding solid particle.This particle can be organic substance (as the plastics of rubber or vinylite and so on) or inorganic substances (as silica quartz etc.).These particles can be transparent or apply with coating or painted by certain mode, the coating that for example is known in the art the sand of resin.
In order to play effective function in the present invention, particle should have suitable size, should be able to be by No. 10 sieve meshes (sieve aperture is about 2.0 millimeters) of Unite States Standard sieve series, but can not pass through No. 200 sieve meshes (Unite States Standard, sieve aperture are about 70 microns).Adopt the particle that No. 25 sieve meshes (Unite States Standard, sieve aperture are about 600 microns) can be passed through but can not pass through No. 50 sieve meshes (Unite States Standard, sieve aperture are about 250 microns), its better effects if.The Mohs' hardness of the particle of solid matter is 7~9, is preferably about 7.
Embodiment 1
Make 1600 feet long, 4 meters wide shroud glass fibrofelt buying from Schuller company soak into (consumption of plastisol be 500 grams/square metre), and it is contacted to carry out gelling with oil-filled barrel that is preheated to 290~295 °F with the plastisol that contains following component.
Figure 881005339_IMG1
After this, on the smooth surface of the felt that is soaked into by plastisol, be coated with the plastisol that contains following component (its consumption be 380 grams/square metre), and the oil-filled bucket that makes itself and another be heated to 285~290 in advance contact, and formation can be played the impermeable coating of wearing layer effect after the gelling.
Figure 881005339_IMG2
The plastisol that contains particle that will contain following component then prints off well-regulated geometric figure with stencil printing on the impermeable coating of gelling.
Figure 881005339_IMG3
Obtain satisfactory result, the viscosity of the plastisol of above-mentioned band particle must be between 80~160 pools.Can regulate viscosity by changing the TX18 plasticizer dosage.
Make the plastisol that stamps by a hot-air furnace then, keep 2 minutes to carry out gelling and fusion down at about 390 °F.
The joint product of gained has the bossing of arranging regularly that simulation can be pieced together right relief pattern mutually, and all containing everywhere of this bossing is homodisperse solid particle basically.
Embodiment 2
The product of the manufacture method of this product and embodiment 1 is basic identical, and different is also will add a coating in addition before the product fusion.After the bossing gelling, the whole coating that adds the impermeable coating of one deck is again filled up the negative area around the bossing.Stick with paste if remove gray paint from impermeable coating, the coating that fills up negative area will be transparent, and embodiment 1 looks basic identical with the product of embodiment 2, but the upper surface of the product of embodiment 2 is flat.

Claims (10)

1, a kind of pavement product, this product comprises:
A, a kind of backing material
B, a kind of bonding with a surface of described backing material at least impermeable coating, and the feature of this pavement product is
C, thickness is about 0.003~0.80 inch bossing and is arranged in selectively on the described coating, this bossing comprises a kind of thixotroping plastics that contain solid matter particle, and these thixotroping plastics contain at least a fumed silica, precipitated silica, the hydrophobic clay of fine-powdered, the sorbierite that highly replaces and the thixotrope of calcium/organic complex of being selected from.
2, the described a kind of pavement product of claim 1 is characterized in that backing material is the fibre composite sheet of glass mat or wet method paving.
3, the described a kind of pavement product of claim 1, the Mohs' hardness that it is characterized in that solid matter particle is 7~9.
4, the described a kind of pavement product of claim 3 is characterized in that it is organic substance that solid matter particle has a part at least.
5, the described a kind of pavement product of claim 4 is characterized in that it is the vinylite chip that particle has a part at least.
6, the described a kind of pavement product of claim 3 is characterized in that it is inorganic substances that solid matter particle has a part at least.
7, the described a kind of pavement product of claim 6 is characterized in that it is the silica quartz that particle has a part at least.
8, the described a kind of pavement product of arbitrary claim in the claim 1~7, it is characterized in that bossing be arranged to well-regulated geometric figure and (or) simulation of the layout of bossing can piece together 30~80% the surface area that right relief product and bossing have covered the paving mutually.
9, the described a kind of pavement product of arbitrary claim in the claim 1~7 is characterized in that the negative area between the bossing is filled to produce flat surface.
10, a kind of method of making pavement product, this method comprises
A is coated with impermeable coating on a surface of backing material at least,
B, stamp bossing with the screen printing device on the backing material of above-mentioned band coating, this bossing comprises a kind of thixotroping plastics that contain solid matter particle, and described bossing is spaced apart from each other, be negative area therebetween, the height of described bossing is 0.015~0.045 inch
C is the material fusion that so forms.
CN88100533A 1987-01-30 1988-01-30 Pavement product Expired CN1010469B (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US873287A 1987-01-30 1987-01-30
US008,732 1987-01-30
US127,036 1987-11-27
US07/127,036 US4797314A (en) 1987-11-27 1987-11-27 Surface covering product
US256990 1988-01-04

Publications (2)

Publication Number Publication Date
CN1032520A true CN1032520A (en) 1989-04-26
CN1010469B CN1010469B (en) 1990-11-21

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CN88100533A Expired CN1010469B (en) 1987-01-30 1988-01-30 Pavement product

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JP (1) JPS63260434A (en)
KR (1) KR900004776B1 (en)
CN (1) CN1010469B (en)
AU (1) AU593711B2 (en)
BE (1) BE1003119A4 (en)
BR (1) BR8800313A (en)
CH (1) CH677371A5 (en)
DE (1) DE3801851A1 (en)
ES (1) ES2009159A6 (en)
FI (1) FI880134A (en)
FR (1) FR2610336A1 (en)
GB (1) GB2200578B (en)
IT (1) IT1221778B (en)
LU (1) LU87112A1 (en)
NL (1) NL8800183A (en)
NO (1) NO880374L (en)
PL (1) PL270336A1 (en)
SE (1) SE8800284L (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2337973A1 (en) * 2000-03-22 2001-09-22 Illinois Tool Works Inc. Weather resistant anti-slip panels
GB0006962D0 (en) * 2000-03-22 2000-05-10 Illinois Tool Works Anti-slip panels
DE102008052883B4 (en) * 2008-10-23 2012-02-23 Fritz Egger Gmbh & Co. Component of wood material with special haptic properties and method for producing such a device

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Publication number Priority date Publication date Assignee Title
US3198682A (en) * 1960-10-18 1965-08-03 Armstrong Cork Co Method of forming a resilient surface covering
DE1907071A1 (en) * 1969-02-13 1970-09-03 Ds Chemie Gmbh Foam - laminated fabrics
JPS52136234A (en) * 1976-05-12 1977-11-14 Toppan Printing Co Ltd Decorative metal plates
US4126727A (en) * 1976-06-16 1978-11-21 Congoleum Corporation Resinous polymer sheet materials having selective, decorative effects
US4214028A (en) * 1978-02-21 1980-07-22 Congoleum Corporation Resinous polymer sheet materials having surface decorative effects and methods of making the same
DE2856391B2 (en) * 1978-12-27 1980-10-23 Dynamit Nobel Ag, 5210 Troisdorf Process for the continuous production of a multilayer, patterned and structured covering
US4320163A (en) * 1979-12-17 1982-03-16 Burlington Industries, Inc. Three-dimensional ceiling board facing
US4348447A (en) * 1981-02-24 1982-09-07 Armstrong World Industries, Inc. Non-skid plastic flooring product and method of manufacture
JPS5948158A (en) * 1982-09-10 1984-03-19 東洋リノリユ−ム株式会社 Ornamental sheet
CA1204968A (en) * 1982-09-29 1986-05-27 Jesse D. Miller, Jr. Floor tile product and process
US4636423A (en) * 1985-01-25 1987-01-13 Graniteville Company Dock shelter fabric

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AU593711B2 (en) 1990-02-15
SE8800284D0 (en) 1988-01-29
BE1003119A4 (en) 1991-12-03
CH677371A5 (en) 1991-05-15
FR2610336A1 (en) 1988-08-05
GB8802037D0 (en) 1988-02-24
NL8800183A (en) 1988-08-16
LU87112A1 (en) 1988-05-03
DE3801851A1 (en) 1988-08-11
KR890007892A (en) 1989-07-06
NO880374L (en) 1988-08-01
PL270336A1 (en) 1988-09-29
KR900004776B1 (en) 1990-07-05
NO880374D0 (en) 1988-01-28
AU1094188A (en) 1988-08-04
ES2009159A6 (en) 1989-09-01
JPS63260434A (en) 1988-10-27
DE3801851C2 (en) 1990-03-08
GB2200578B (en) 1990-12-05
BR8800313A (en) 1988-09-06
IT8819218A0 (en) 1988-01-26
FI880134A (en) 1988-07-31
GB2200578A (en) 1988-08-10
CN1010469B (en) 1990-11-21
FI880134A0 (en) 1988-01-13
SE8800284L (en) 1988-07-31
IT1221778B (en) 1990-07-12

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