CN103198949B - Switch automated assembling device - Google Patents
Switch automated assembling device Download PDFInfo
- Publication number
- CN103198949B CN103198949B CN201310116623.0A CN201310116623A CN103198949B CN 103198949 B CN103198949 B CN 103198949B CN 201310116623 A CN201310116623 A CN 201310116623A CN 103198949 B CN103198949 B CN 103198949B
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- shell fragment
- terminal
- conveyer
- transport
- switch
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Abstract
The invention provides a switch automated assembling device and relates to the switch automated assembly technology. The switch automated assembling device comprises a body conveying device, a terminal conveying device, a shrapnel conveying device, a body and terminal assembling unit, a shrapnel assembling unit, a glue filling unit, a programmable logic controller (PLC) die set and a human-computer interface, wherein the body conveying device, the terminal conveying device, the shrapnel conveying device, the body and terminal assembling unit, the shrapnel assembling unit, the glue filling unit, the PLC die set and the human-computer interface are all arranged on a machine. The switch automated assembling device is characterized in that firstly, terminals are assembled into a body through the body and terminal assembling unit, then shrapnel is assembled on the body assembled with the terminals through the shrapnel assembling unit, and then an assembled switch is obtained, and lastly, glue is filled into the terminals and the shrapnel of the assembled switch through the glue filling unit. Therefore, the problem of automated assembling a switch body, the terminals and the shrapnel into a switch product is solved, automated assembling of the switch body, the terminals and the shrapnel on an assembling device is achieved, uniformity and reliability of the switch product are improved, assembling efficiency is high, and assembling cost is low. Meanwhile, labor capacity of a worker is small, labor intensity is less, and physical health is benefited.
Description
Technical field
The present invention relates to switch auto-assembling technique, espespecially a kind of switch automatic assembly equipment.
Background technology
Switch is the indispensable parts of electronics and electric equipment.Along with the miniaturization trend of various electronics and electric equipment, the individuality of switch is also miniaturized and microminiaturized.At present, the production and assembly of switch mainly by manually carrying out, as a kind of switch be assembled into by body, terminal and shell fragment, due to terminal and shell fragment size little, cause and fetch inconvenience, assembling be difficult to put in place, easily there is deviation; Therefore, uniformity and the reliability of product are challenged, cause mechanical performance and electric property bad; Production efficiency is low, and production cost is high; Meanwhile, workman's amount of labour is large, and labour intensity is high, even large to eyesight injury.
A kind of switch automatic assembly equipment of market demand, the uniformity of product and reliability can be made to improve, and production efficiency improves, and production cost reduces; Meanwhile, can alleviate the work of workman, protection workman's is healthy.
Summary of the invention
The technical issues that need to address of the present invention are the above-mentioned deficiencies overcoming man-made assembly switch, release a kind of switch automatic assembly equipment.The uniformity of product and reliability can be made to improve, can enhance productivity, reduce production cost; Workman's work can also be alleviated, be beneficial to protection workman healthy.
For this reason, switch automatic assembly equipment of the present invention adopts following technical proposals:
Structure switch automatic assembly equipment, comprise body conveyer, terminal conveyer, shell fragment conveyer, body and terminal module units, shell fragment module units, glue injection units, PLC module and man-machine interface, these devices described are all arranged on board; Wherein, body conveyer and terminal conveyer are along X to conveying and be disposed adjacent, and body and terminal are along X to being transported to described body in the same way and terminal module units is assembled; Shell fragment conveyer is carried along Y-direction, and shell fragment is transported to described shell fragment module units along Y-direction and assembles; First by described body and terminal module units, terminal group is loaded on body, shell fragment is assembled in by described shell fragment module units the body installed with terminal group again, thus obtain the switch that assembles, afterwards by glue injection units to the terminal of the switch assembled and shell fragment injecting glue;
Described body and terminal module units comprise push body propelling movement cylinder, along X to the clamping manipulator of the assembling transfer passage of walking, clamping terminal and the fiber sensor responding to terminal, induction terminal clamping manipulator from fiber sensor to clamping terminal conveying induced signal; Body is pushed to assembling transfer passage from described body conveyer by the propelling movement cylinder pushing body, the fiber sensor of induction terminal senses that terminal conveying puts in place, just to the clamping manipulator conveying induced signal of clamping terminal, the clamping manipulator clamping terminal 90-degree rotation of clamping terminal, terminal is clamped to the body that transports from described assembling transfer passage, and terminal group is loaded on body;
Described shell fragment module units comprises the clamping manipulator of holding shrapnel and the fiber sensor of induction shell fragment, and the fiber sensor of induction shell fragment carries induced signal to the clamping manipulator of holding shrapnel; The fiber sensor of induction shell fragment senses that shell fragment conveying puts in place, just to the clamping manipulator conveying induced signal of holding shrapnel, the clamping manipulator holding shrapnel 90-degree rotation of holding shrapnel, shell fragment is clamped to assembling the body of terminal of transporting from described assembling transfer passage, and shell fragment is assembled in this body;
Glue injection units comprises back-pushed and pushes away adhesive dispenser and electromagnetic valve; electromagnetic valve controls back-pushed and pushes away each gel quantity of adhesive dispenser; put in place when cylinder pushes the body having assembled terminal and shell fragment; the glue dispensing valve door that back-pushed pushes away adhesive dispenser will open injecting glue; resin glue is expelled on the terminal and shell fragment assembled with body, to strengthen the tightness of shell fragment and terminal clamping and to make oxidation resistant protective layer at shell fragment and terminal.
Technique scheme is further elaborated:
PLC module and body conveyer, terminal conveyer, shell fragment conveyer, body and terminal module units, shell fragment module units and glue injection units are electrically connected; Man-machine interface and PLC module are electrically connected, and by man-machine interface input command, then are controlled the operation of body conveyer, terminal conveyer, shell fragment conveyer, body and terminal module units, shell fragment module units and glue injection units by PLC module.
Man-machine interface is by touch-screen or key-press input instruction.
Body conveyer comprises and transports body vibrating disc, transports body X and transport passage to vibration-type and transport the cyclic track of body X to walking, transports body vibrating disc and transport body X to be arranged on to the cyclic track of walking and to transport body X and transport the two ends of passage and engaging one another to vibration-type.
Terminal conveyer comprises transport terminal vibrating disc, transports terminal X to vibration-type transport passage and transport terminal X to the cyclic track of walking, transport terminal vibrating disc and transport terminal X and be arranged on to the cyclic track of walking and transport terminal X and transport the two ends of passage and engaging one another to vibration-type, transport terminal X is connected to the end of the cyclic track of walking with described assembling transfer passage, terminal is transported to described assembling transfer passage.
Shell fragment conveyer comprises the stepper motor pushing shell fragment, shell fragment places die holder, the fiber sensor of induction shell fragment and jack-up cylinder, the stepper motor and the shell fragment placement die holder that push shell fragment are arranged along Y-direction, the fiber sensor of induction shell fragment carries induced signal to jack-up with cylinder, shell fragment mounted on top is placed in die holder at shell fragment, the shell fragment placing die holder whereabouts from shell fragment promotes along Y-direction by the stepper motor pushing shell fragment, when the fiber sensor responding to shell fragment senses shell fragment, the fiber sensor of induction shell fragment carries induced signal to jack-up with cylinder, shell fragment jack-up is pushed shell fragment to Y-direction shell fragment passage with cylinder by jack-up, and shell fragment shifts described shell fragment module units onto one by one each other mutually on described Y-direction shell fragment passage.
Switch automatic assembly equipment of the present invention also comprises warning device, warning device and PLC module are electrically connected, and the fault that body conveyer, terminal conveyer, shell fragment conveyer, body and terminal module units, shell fragment module units and glue injection units are in operation is reported to the police by warning device and shown in man-machine interface.
Switch automatic assembly equipment of the present invention also comprises arranging apparatus, and arranging apparatus is connected with glue injection units, arranging apparatus by the switch product assembled by rows ordered arrangement become rules unit sending in batch.
Compared with the existing technology, beneficial effect of the present invention is: one, solves the problem that Switch main body, terminal and shell fragment automatic Composition become switch product, achieves Switch main body, terminal and shell fragment three unit automatic Composition on a mounting equipment.Its two, at body conveyer, terminal conveyer, and body and terminal module units, shell fragment module units and glue injection units adopt accurate cyclic track feeding, and step pitch is accurate and easy and simple to handle.Its three, clamping manipulator coordinate rotary cylinder drive, can realize commutate assemble.In its four, PLC module, use digital circuit memory module, control performance improves.Its five, warning device adopts seven-color LED alarm module, can the stability of alert always monitoring board.Its six, the uniformity of switch product and reliability are improved, and packaging efficiency is high, and assembly cost is low; Meanwhile, workman's amount of labour is little, light labor intensity, body health benefits.
Accompanying drawing explanation
Fig. 1 is the decomposing schematic representation of completed knocked down products switch;
Fig. 2 is overall schematic of the present invention;
Fig. 3 is body conveyer and terminal conveyer schematic diagram;
Fig. 4 is shell fragment conveyer schematic diagram;
Fig. 5 is body and terminal module units, shell fragment module units and glue injection units schematic diagram.
In figure: 1, body conveyer; 101, body vibrating disc is transported; 102, transport body X and transport passage to vibration-type; 103, the cyclic track of body X to walking is transported;
2, terminal conveyer; 201, terminal vibrating disc is transported; 202, transport terminal X and transport passage to vibration-type; 203, the cyclic track of terminal X to walking is transported;
3, shell fragment conveyer; 31, the stepper motor of shell fragment is pushed; 32, shell fragment places die holder; 33, Y-direction shell fragment passage;
4, body and terminal module units; 41, the propelling movement cylinder of body is pushed; 42, assembling transfer passage; 43, the clamping manipulator of clamping terminal;
5, shell fragment module units; 51, the clamping manipulator of holding shrapnel;
6, glue injection units; 7, arranging apparatus; 8, warning device; 9, PLC module; 10, man-machine interface; 11, board;
100, body; 200, terminal; 300, shell fragment.
Detailed description of the invention
The specific embodiment of the present invention is introduced below in conjunction with accompanying drawing.
Fig. 1 is the decomposing schematic representation of completed knocked down products switch, by the present invention, body 100, terminal 200 is become switch with shell fragment 300 automatic Composition.
As shown in Figure 2, switch automatic assembly equipment, comprise body conveyer 1, terminal conveyer 2, shell fragment conveyer 3, body and terminal module units 4, shell fragment module units 5, glue injection units 6, PLC module 9 and man-machine interface 10, these devices described are all arranged on board 11; Wherein, body conveyer 1 and terminal conveyer 2 are along X to conveying and be disposed adjacent, and body and terminal are along X to being transported to described body in the same way and terminal module units 4 is assembled; Shell fragment conveyer 3 is along Y-direction conveying, and shell fragment is transported to described shell fragment module units 5 along Y-direction and assembles; First by described body and terminal module units 4, terminal group is loaded on body, shell fragment is assembled in by described shell fragment module units 5 body installed with terminal group again, thus obtain the switch that assembles, afterwards by glue injection units 6 to the terminal of the switch assembled and shell fragment injecting glue.
Described body and terminal module units 4 comprise push body propelling movement cylinder 41, along X to the clamping manipulator 43 of the assembling transfer passage 42 of walking, clamping terminal and the fiber sensor responding to terminal, induction terminal fiber sensor carry induced signal to the clamping manipulator 43 of clamping terminal; Body is pushed to assembling transfer passage 42 from the transport body X of described body conveyer 1 to the cyclic track 103 of walking by the propelling movement cylinder 41 pushing body, the fiber sensor of induction terminal senses that terminal conveying puts in place, just the clamping manipulator 43 to clamping terminal carries induced signal, clamping manipulator 43 clamping terminal 90-degree rotation (being driven by rotary cylinder) of clamping terminal, terminal is clamped to the body that transports from described assembling transfer passage 42, and terminal group is loaded on body.
Described shell fragment module units 5 comprises the clamping manipulator 51 of holding shrapnel and the fiber sensor of induction shell fragment, and the fiber sensor of induction shell fragment carries induced signal to the clamping manipulator of holding shrapnel; The fiber sensor of induction shell fragment senses that shell fragment conveying puts in place, just the clamping manipulator 51 to holding shrapnel carries induced signal, clamping manipulator 51 holding shrapnel 90-degree rotation (being driven by rotary cylinder) of holding shrapnel, shell fragment is clamped to assembling the body of terminal of transporting from described assembling transfer passage 42, and shell fragment is assembled in this body.
Glue injection units 6 comprises back-pushed and pushes away adhesive dispenser and electromagnetic valve; electromagnetic valve controls back-pushed and pushes away each gel quantity of adhesive dispenser; put in place when cylinder pushes the body having assembled terminal and shell fragment; the glue dispensing valve door that back-pushed pushes away adhesive dispenser will be opened; resin glue is expelled on the terminal and shell fragment assembled with body, to strengthen the tightness of shell fragment and terminal clamping and to make oxidation resistant protective layer at shell fragment and terminal.
PLC module 9 is electrically connected with body conveyer 1, terminal conveyer 2, shell fragment conveyer 3, body and terminal module units 4, shell fragment module units 5 and glue injection units 6; Man-machine interface 10 and PLC module 9 are electrically connected, by man-machine interface 9 input command, then controlled the operation of body conveyer 1, terminal conveyer 2, shell fragment conveyer 3, body and terminal module units 4, shell fragment module units 5 and glue injection units 6 by PLC module 9.PLC module 9 arranges digital circuit memory module.
Man-machine interface 10 is by touch-screen or key-press input instruction.
Body conveyer 1 comprises transport body vibrating disc 101, transports body X to vibration-type transport path 10 2 and transport body X to the cyclic track 103(of walking is accurate cyclic track, step pitch is accurate), transport body vibrating disc 101 and transport body X and be arranged on to the cyclic track 103 of walking and transport body X and transport the two ends of path 10 2 and engaging one another to vibration-type.
Terminal conveyer 2 comprises transport terminal vibrating disc 201, transports terminal X to vibration-type transport passage 202 and transport terminal X to the cyclic track 203(of walking is accurate cyclic track, step pitch is accurate), transport terminal vibrating disc 201 and transport terminal X and be arranged on to the cyclic track 203 of walking and transport terminal X and transport the two ends of passage 202 and engaging one another to vibration-type, transport terminal X is connected to the end of the cyclic track 203 of walking with described assembling transfer passage 42, terminal is transported to described assembling transfer passage 42.
Shell fragment conveyer 3 comprises the stepper motor 31 pushing shell fragment, shell fragment places die holder 32, the fiber sensor of induction shell fragment and jack-up cylinder, the stepper motor 31 and the shell fragment placement die holder 32 that push shell fragment are arranged along Y-direction, the fiber sensor of induction shell fragment carries induced signal to jack-up with cylinder, shell fragment mounted on top is placed in die holder 32 at shell fragment, the stepper motor 31 pushing shell fragment promotes placing the shell fragment that die holder 32 falls from shell fragment along Y-direction, when the fiber sensor responding to shell fragment senses shell fragment, the fiber sensor of induction shell fragment carries induced signal to jack-up with cylinder, shell fragment jack-up is pushed shell fragment to Y-direction shell fragment passage 33 with cylinder by jack-up, and shell fragment shifts described shell fragment module units 5 onto one by one each other mutually on described Y-direction shell fragment passage 33.
Switch automatic assembly equipment of the present invention also comprises warning device 8, warning device 8 and PLC module 9 are electrically connected, and the fault that body conveyer 1, terminal conveyer 2, shell fragment conveyer 3, body and terminal module units 4, shell fragment module units 5 and glue injection units 6 are in operation is reported to the police by warning device 8 and shown in man-machine interface 10.Warning device 8 uses seven-color LED alarm module, can the working condition of each parts of pilot switch automatic assembly equipment and alarm failure at any time.
Switch automatic assembly equipment of the present invention also comprises arranging apparatus 7, and arranging apparatus 7 is connected with glue injection units 6, arranging apparatus by the switch product assembled by rows ordered arrangement become rules unit and send in batch.
Claims (7)
1. switch automatic assembly equipment, it is characterized in that: comprise the body conveyer be arranged on board, terminal conveyer, shell fragment conveyer, body and terminal module units, shell fragment module units, glue injection units, PLC module and man-machine interface, wherein, body conveyer and terminal conveyer are along X to conveying and be disposed adjacent, and body and terminal are along X to being transported to described body in the same way and terminal module units is assembled; Shell fragment conveyer is carried along Y-direction, and shell fragment is transported to described shell fragment module units along Y-direction and assembles; First by described body and terminal module units, terminal group is loaded on body, shell fragment is assembled in by described shell fragment module units the body installed with terminal group again, thus obtain the switch that assembles, afterwards by glue injection units to the terminal of the switch assembled and shell fragment injecting glue;
Described body and terminal module units comprise push body propelling movement cylinder, along X to the clamping manipulator of the assembling transfer passage of walking, clamping terminal and the fiber sensor responding to terminal, induction terminal clamping manipulator from fiber sensor to clamping terminal conveying induced signal; Body is pushed to assembling transfer passage from described body conveyer by the propelling movement cylinder pushing body, the fiber sensor of induction terminal senses that terminal conveying puts in place, just to the clamping manipulator conveying induced signal of clamping terminal, the clamping manipulator clamping terminal 90-degree rotation of clamping terminal, terminal is clamped to the body that transports from described assembling transfer passage, and terminal group is loaded on body;
Described shell fragment module units comprises the clamping manipulator of holding shrapnel and the fiber sensor of induction shell fragment, and the fiber sensor of induction shell fragment carries induced signal to the clamping manipulator of holding shrapnel; The fiber sensor of induction shell fragment senses that shell fragment conveying puts in place, just to the clamping manipulator conveying induced signal of holding shrapnel, the clamping manipulator holding shrapnel 90-degree rotation of holding shrapnel, shell fragment is clamped to assembling the body of terminal of transporting from described assembling transfer passage, and shell fragment is assembled in this body;
Glue injection units comprises back-pushed and pushes away adhesive dispenser and electromagnetic valve; electromagnetic valve controls back-pushed and pushes away each gel quantity of adhesive dispenser; put in place when cylinder pushes the body having assembled terminal and shell fragment; the glue dispensing valve door that back-pushed pushes away adhesive dispenser will open injecting glue; resin glue is expelled on the terminal and shell fragment assembled with body, to strengthen the tightness of shell fragment and terminal clamping and to make oxidation resistant protective layer at shell fragment and terminal.
2. switch automatic assembly equipment according to claim 1, is characterized in that: PLC module and body conveyer, terminal conveyer, shell fragment conveyer, body and terminal module units, shell fragment module units and glue injection units are electrically connected; Man-machine interface and PLC module are electrically connected, and by man-machine interface input command, then are controlled the operation of body conveyer, terminal conveyer, shell fragment conveyer, body and terminal module units, shell fragment module units and glue injection units by PLC module.
3. switch automatic assembly equipment according to claim 1 and 2, it is characterized in that: body conveyer comprises and transports body vibrating disc, transports body X and transport passage to vibration-type and transport the cyclic track of body X to walking, transport body vibrating disc and transport body X and be arranged on to the cyclic track of walking and transport body X and transport the two ends of passage and engaging one another to vibration-type.
4. switch automatic assembly equipment according to claim 1 and 2, it is characterized in that: terminal conveyer comprises transport terminal vibrating disc, transports terminal X to vibration-type transport passage and transport terminal X to the cyclic track of walking, transport terminal vibrating disc and transport terminal X and be arranged on to the cyclic track of walking and transport terminal X and transport the two ends of passage and engaging one another to vibration-type, transport terminal X is connected to the end of the cyclic track of walking with described assembling transfer passage, terminal is transported to described assembling transfer passage.
5. switch automatic assembly equipment according to claim 1 and 2, it is characterized in that: shell fragment conveyer comprises the stepper motor pushing shell fragment, shell fragment places die holder, the fiber sensor of induction shell fragment and jack-up cylinder, the stepper motor and the shell fragment placement die holder that push shell fragment are arranged along Y-direction, the fiber sensor of induction shell fragment carries induced signal to jack-up with cylinder, shell fragment mounted on top is placed in die holder at shell fragment, the shell fragment placing die holder whereabouts from shell fragment promotes along Y-direction by the stepper motor pushing shell fragment, when the fiber sensor responding to shell fragment senses shell fragment, the fiber sensor of induction shell fragment carries induced signal to jack-up with cylinder, shell fragment jack-up is pushed shell fragment to Y-direction shell fragment passage with cylinder by jack-up, and shell fragment shifts described shell fragment module units onto one by one each other mutually on described Y-direction shell fragment passage.
6. switch automatic assembly equipment according to claim 1 and 2, it is characterized in that: also comprise warning device, warning device and PLC module are electrically connected, and the fault that body conveyer, terminal conveyer, shell fragment conveyer, body and terminal module units, shell fragment module units and glue injection units are in operation is reported to the police by warning device and shown in man-machine interface.
7. switch automatic assembly equipment according to claim 1 and 2, is characterized in that: also comprise arranging apparatus, and arranging apparatus is connected with glue injection units, arranging apparatus by the switch product assembled by rows ordered arrangement become rules unit sending in batch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310116623.0A CN103198949B (en) | 2013-04-07 | 2013-04-07 | Switch automated assembling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310116623.0A CN103198949B (en) | 2013-04-07 | 2013-04-07 | Switch automated assembling device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103198949A CN103198949A (en) | 2013-07-10 |
| CN103198949B true CN103198949B (en) | 2015-07-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310116623.0A Expired - Fee Related CN103198949B (en) | 2013-04-07 | 2013-04-07 | Switch automated assembling device |
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| CN (1) | CN103198949B (en) |
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| CN107747580B (en) * | 2017-08-22 | 2019-09-10 | 东莞市蓉工自动化科技有限公司 | A kind of full-automatic loading machine of the foil gauge of terminal |
| CN108857398B (en) * | 2018-08-13 | 2023-05-09 | 芜湖乐佳电器有限公司 | Solenoid valve subassembly rigging equipment |
| CN110076558B (en) * | 2019-04-17 | 2021-02-26 | 东莞市弘源自动化科技有限公司 | Wall control switch kludge based on shake dish feed form |
| CN110524460A (en) * | 2019-09-05 | 2019-12-03 | 惠州市秦汉科技有限公司 | A kind of microswitch assembling fixture |
| CN115055960B (en) * | 2022-05-31 | 2023-07-21 | 江苏沙龙机电科技有限公司 | Automatic semi-finished timer assembling equipment |
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| CN2262743Y (en) * | 1996-12-03 | 1997-09-17 | 颜甘霖 | Automatic machine for assembling ballasts |
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| CN103198949A (en) | 2013-07-10 |
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