CN203141087U - Switch automatic assembly equipment - Google Patents
Switch automatic assembly equipment Download PDFInfo
- Publication number
- CN203141087U CN203141087U CN2013201667140U CN201320166714U CN203141087U CN 203141087 U CN203141087 U CN 203141087U CN 2013201667140 U CN2013201667140 U CN 2013201667140U CN 201320166714 U CN201320166714 U CN 201320166714U CN 203141087 U CN203141087 U CN 203141087U
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- shell fragment
- terminal
- conveyer
- clamping
- transports
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Abstract
The utility model discloses switch automatic assembly equipment, and relates to switch automatic assembly technology. The switch automatic assembly equipment comprises a body conveying device, a terminal conveying device, an elastic piece conveying piece, a body and terminal assembly unit, an elastic piece assembly unit, a glue injection unit, a PLC module and a human-computer interface, wherein all the devices are arranged on a machine platform, firstly a terminal is assembled on a body through the body and terminal assembly unit, then an elastic piece is assembled on the body assembled with the terminal through the elastic piece assembly unit, an assembled switch is obtained, and glue is injected to the terminal and the elastic piece of the assembled switch through the glue injection unit. The switch automatic assembly equipment solves the problem that the switch body, the terminal and the elastic piece are automatically assembled into a switch product, achieves automatic assembly of the switch body, the terminal and the elastic piece on one set of assembly equipment, improves consistency and reliability of the switch product, and is high in assembly efficiency, low in assembly cost, small in labor amount for workers, light in labor intensity, and beneficial to body health.
Description
Technical field
The present invention relates to the automatic package technique of switch, refer to a kind of switch automatic assembly equipment especially.
Background technology
Switch is the indispensable parts of electronics and electric equipment.Along with the miniaturization development trend of various electronics and electric equipment, the individuality of switch is also in miniaturization and microminiaturization.At present, the production and assembly of switch,, cause to fetch inconvenience because terminal and shell fragment size are little as a kind of switch that is assembled into by body, terminal and shell fragment mainly by manually carrying out, and assembling is difficult to put in place, occurs deviation easily; Therefore, consistency of product and reliability are challenged, and cause mechanical performance and electric property bad; Production efficiency is low, the production cost height; Simultaneously, workman's amount of labour is big, the labour intensity height, in addition big to the eyesight injury.
A kind of switch automatic assembly equipment of market demand can make consistency of product and reliability improve, and production efficiency improves, and production cost reduces; Simultaneously, can alleviate workman's work, the protection workman's is healthy.
Summary of the invention
The technical issues that need to address of the present invention are the above-mentioned deficiencies that overcome artificial assembled switch, release a kind of switch automatic assembly equipment.Consistency of product and reliability are improved, can enhance productivity, reduce production costs; Can also alleviate workman's work, it is healthy to be beneficial to the protection workman.
For this reason, switch automatic assembly equipment of the present invention adopts following technical proposals:
Structure switch automatic assembly equipment comprises body conveyer, terminal conveyer, shell fragment conveyer, body and terminal module units, shell fragment module units, glue injection units, PLC module and man-machine interface, and described these devices all are arranged on the board; Wherein, body conveyer and terminal conveyer are carried and adjacent setting along X-direction, and body and terminal are transported to described body and the terminal module units is assembled in the same way along X-direction; The shell fragment conveyer is carried along Y-direction, and shell fragment is transported to described shell fragment module units along Y-direction and assembles; At first by described body and terminal module units terminal group is loaded on body, shell fragment is assembled in the body that installs with terminal group by described shell fragment module units again, thereby the switch that acquisition assembles is afterwards by terminal and the shell fragment injecting glue of glue injection units to the switch that assembles;
Described body and terminal module units comprise propelling movement cylinder, the assembling transfer passage along the X-direction walking, the clamping manipulator of clamping terminal and the fiber sensor of induction terminal that pushes body, and the fiber sensor of induction terminal is carried induced signal to the clamping manipulator of clamping terminal; The propelling movement cylinder that pushes body is pushed to the assembling transfer passage with body from described body conveyer, the fiber sensor of induction terminal is sensed the terminal conveying and is put in place, just carry induced signal to the clamping manipulator of clamping terminal, clamping manipulator clamping terminal rotation 90 degree of clamping terminal, terminal is clamped on the body that transports with transfer passage from described assembling, and terminal group is loaded on body;
Described shell fragment module units comprises the clamping manipulator of clamping shell fragment and the fiber sensor of induction shell fragment, and the fiber sensor of induction shell fragment is carried induced signal to the clamping manipulator of clamping shell fragment; The fiber sensor of induction shell fragment is sensed the shell fragment conveying and is put in place, just carry induced signal to the clamping manipulator of clamping shell fragment, the clamping manipulator clamping shell fragment of clamping shell fragment revolves and turn 90 degrees, shell fragment is clamped on the body of assembling terminal that transports with transfer passage from described assembling, and shell fragment is assembled in this body;
Glue injection units comprises that back-pushed pushes away adhesive dispenser and electromagnetic valve; electromagnetic valve control back-pushed pushes away the each gel quantity of adhesive dispenser; when pushing the body of having assembled terminal and shell fragment, cylinder puts in place; back-pushed pushes away the glue dispensing valve door of adhesive dispenser will open injecting glue; resin glue is expelled on the terminal and shell fragment with the body assembling, to strengthen shell fragment with the tightness of terminal clamping with at shell fragment and terminal making anti-oxidation protection layer.
Technique scheme is further set forth:
PLC module and body conveyer, terminal conveyer, shell fragment conveyer, body and terminal module units, shell fragment module units and glue injection units electrically connect; Man-machine interface and PLC module electrically connect, and by the man-machine interface input command, control the operation of body conveyer, terminal conveyer, shell fragment conveyer, body and terminal module units, shell fragment module units and glue injection units again by the PLC module.
Man-machine interface is by touch-screen or button input instruction.
The body conveyer comprises and transports the body vibrating disc, transports the cyclic track that body X-direction vibration-type transports passage and transports body X-direction walking, and the cyclic track that transports the body vibrating disc and transport the walking of body X-direction is arranged on and transports body X-direction vibration-type and transport the two ends of passage and be connected each other.
The terminal conveyer comprises and transports the terminal vibrating disc, transports the cyclic track that terminal X-direction vibration-type transports passage and transports terminal X-direction walking, the cyclic track that transports the terminal vibrating disc and transport terminal X-direction walking is arranged on and transports terminal X-direction vibration-type and transport the two ends of passage and be connected each other, the end that transports the cyclic track of terminal X-direction walking is connected with transfer passage with described assembling, and terminal is transported to described assembling transfer passage.
The shell fragment conveyer comprises the stepper motor that pushes shell fragment, shell fragment is placed die holder, fiber sensor and the jack-up of induction shell fragment are used cylinder, the stepper motor and the shell fragment that push shell fragment are placed die holder along the Y-direction setting, the fiber sensor of induction shell fragment is carried induced signal to jack-up with cylinder, shell fragment overlays shell fragment up and down and places in the die holder, the stepper motor that pushes shell fragment will be placed the shell fragment that die holder falls from shell fragment and promote along Y-direction, when the fiber sensor of induction shell fragment is sensed shell fragment, the fiber sensor of induction shell fragment is carried induced signal to jack-up with cylinder, jack-up pushes shell fragment to Y-direction shell fragment passage with cylinder with shell fragment jack-up, and shell fragment is shifted described shell fragment module units one by one each other mutually onto on described Y-direction shell fragment passage.
Switch automatic assembly equipment of the present invention also comprises warning device, warning device and PLC module electrically connect, and the fault that body conveyer, terminal conveyer, shell fragment conveyer, body and terminal module units, shell fragment module units and glue injection units are in operation can show by the warning device warning and in man-machine interface.
Switch automatic assembly equipment of the present invention also comprises arranging apparatus, and arranging apparatus is connected with glue injection units, and arranging apparatus is arranged in regular unit by rows in order with the switch product that assembles and sends in batch.
Compare with prior art, beneficial effect of the present invention is: one, solved the problem that Switch main body, terminal and shell fragment are assembled into the switch product automatically, and realized the assembling automatically on a mounting equipment of Switch main body, terminal and three unit of shell fragment.Its two, at body conveyer, terminal conveyer, and body and terminal module units, shell fragment module units and glue injection units adopt accurate cyclic track feeding, step pitch is accurate and easy and simple to handle.Its three, clamping manipulator cooperates rotary cylinder to drive, and can realize commutating and assemble.Its four, in the PLC module, use the digital circuit memory module, control performance improves.Its five, warning device adopts the seven-color LED alarm module, stability that can alert always monitoring board.Its six, switch consistency of product and reliability are improved, the packaging efficiency height, assembly cost is low; Simultaneously, workman's amount of labour is little, light labor intensity, body health benefits.
Description of drawings
Fig. 1 is the decomposing schematic representation of completed knocked down products switch;
Fig. 2 is overall schematic of the present invention;
Fig. 3 is body conveyer and terminal conveyer schematic diagram;
Fig. 4 is shell fragment conveyer schematic diagram;
Fig. 5 is body and terminal module units, shell fragment module units and glue injection units schematic diagram.
Among the figure: 1, body conveyer; 101, transport the body vibrating disc; 102, transport body X-direction vibration-type and transport passage; 103, transport the cyclic track of body X-direction walking;
2, terminal conveyer; 201, transport the terminal vibrating disc; 202, transport terminal X-direction vibration-type and transport passage; 203, transport the cyclic track of terminal X-direction walking;
3, shell fragment conveyer; 31, push the stepper motor of shell fragment; 32, shell fragment is placed die holder; 33, Y-direction shell fragment passage;
4, body and terminal module units; 41, push the propelling movement cylinder of body; 42, assembling transfer passage; 43, the clamping manipulator of clamping terminal;
5, shell fragment module units; 51, the clamping manipulator of clamping shell fragment;
6, glue injection units; 7, arranging apparatus; 8, warning device; 9, PLC module; 10, man-machine interface; 11, board;
100, body; 200, terminal; 300, shell fragment.
The specific embodiment
Introduce the specific embodiment of the present invention below in conjunction with accompanying drawing.
Fig. 1 is the decomposing schematic representation of completed knocked down products switch, by the present invention body 100, terminal 200 and shell fragment 300 is assembled into switch automatically.
As shown in Figure 2, the switch automatic assembly equipment, comprise body conveyer 1, terminal conveyer 2, shell fragment conveyer 3, body and terminal module units 4, shell fragment module units 5, glue injection units 6, PLC module 9 and man-machine interface 10, described these devices all are arranged on the board 11; Wherein, body conveyer 1 and terminal conveyer 2 are carried and adjacent setting along X-direction, and body and terminal are transported to described body and terminal module units 4 is assembled in the same way along X-direction; Shell fragment conveyer 3 is carried along Y-direction, and shell fragment is transported to described shell fragment module units 5 along Y-direction and assembles; At first by described body and terminal module units 4 terminal group is loaded on body, shell fragment is assembled in the body that installs with terminal group by described shell fragment module units 5 again, thereby the switch that acquisition assembles is afterwards by terminal and the shell fragment injecting glue of glue injection units 6 to the switch that assembles.
Described body and terminal module units 4 comprise propelling movement cylinder 41, the assembling transfer passage 42 along the X-direction walking, the clamping manipulator 43 of clamping terminal and the fiber sensor of induction terminal that pushes body, and the fiber sensor of induction terminal is carried induced signals to the clamping manipulator 43 of clamping terminal; The propelling movement cylinder 41 that pushes body is pushed to assembling with transfer passage 42 with body from the cyclic track 103 that transports the walking of body X-direction of described body conveyer 1, the fiber sensor of induction terminal is sensed the terminal conveying and is put in place, just carry induced signal to the clamping manipulator 43 of clamping terminal, clamping manipulator 43 clamping terminals rotation 90 degree (being driven by rotary cylinder) of clamping terminal, terminal is clamped on the body that transports with transfer passage 42 from described assembling, and terminal group is loaded on body.
Described shell fragment module units 5 comprises the clamping manipulator 51 of clamping shell fragment and the fiber sensor of induction shell fragment, and the fiber sensor of induction shell fragment is carried induced signal to the clamping manipulator of clamping shell fragment; The fiber sensor of induction shell fragment is sensed the shell fragment conveying and is put in place, just carry induced signal to the clamping manipulator 51 of clamping shell fragment, the clamping manipulator 51 clamping shell fragments of clamping shell fragment revolve and turn 90 degrees (being driven by rotary cylinder), shell fragment is clamped on the body of assembling terminal that transports with transfer passage 42 from described assembling, and shell fragment is assembled in this body.
Glue injection units 6 comprises that back-pushed pushes away adhesive dispenser and electromagnetic valve; electromagnetic valve control back-pushed pushes away the each gel quantity of adhesive dispenser; when pushing the body of having assembled terminal and shell fragment, cylinder puts in place; back-pushed pushes away the glue dispensing valve door of adhesive dispenser and will open; resin glue is expelled on the terminal and shell fragment with the body assembling, to strengthen shell fragment with the tightness of terminal clamping with at shell fragment and terminal making anti-oxidation protection layer.
PLC module 9 electrically connects with body conveyer 1, terminal conveyer 2, shell fragment conveyer 3, body and terminal module units 4, shell fragment module units 5 and glue injection units 6; Man-machine interface 10 electrically connects with PLC module 9, by man-machine interface 9 input commands, control the operation of body conveyers 1, terminal conveyer 2, shell fragment conveyer 3, body and terminal module units 4, shell fragment module units 5 and glue injection units 6 again by PLC module 9.PLC module 9 arranges the digital circuit memory module.
Man-machine interface 10 is by touch-screen or button input instruction.
Body conveyer 1 comprises that transporting body vibrating disc 101, transporting the cyclic track 103(that body X-direction vibration-type transports path 10 2 and transport body X-direction walking is accurate cyclic track, step pitch is accurate), the cyclic track 103 that transports body vibrating disc 101 and transport body X-direction walking is arranged on and transports body X-direction vibration-type and transport the two ends of path 10 2 and be connected each other.
Terminal conveyer 2 comprises that transporting terminal vibrating disc 201, transporting the cyclic track 203(that terminal X-direction vibration-type transports passage 202 and transport terminal X-direction walking is accurate cyclic track, step pitch is accurate), the cyclic track 203 that transports terminal vibrating disc 201 and transport terminal X-direction walking is arranged on and transports terminal X-direction vibration-type and transport the two ends of passage 202 and be connected each other, the end that transports the cyclic track 203 of terminal X-direction walking is connected with transfer passage 42 with described assembling, and terminal is transported to described assembling transfer passage 42.
Switch automatic assembly equipment of the present invention also comprises warning device 8, warning device 8 electrically connects with PLC module 9, and the fault that body conveyer 1, terminal conveyer 2, shell fragment conveyer 3, body and terminal module units 4, shell fragment module units 5 and glue injection units 6 are in operation can show by warning device 8 warnings and in man-machine interface 10.Warning device 8 uses seven-color LED alarm module, the working condition of each parts of pilot switch automatic assembly equipment and alarm failure at any time.
Switch automatic assembly equipment of the present invention also comprises arranging apparatus 7, and arranging apparatus 7 is connected with glue injection units 6, and arranging apparatus is arranged in regular unit by rows in order with the switch product that assembles and sends in batch.
Claims (7)
1. switch automatic assembly equipment, it is characterized in that: comprise body conveyer, terminal conveyer, shell fragment conveyer, body and terminal module units, shell fragment module units, glue injection units, PLC module and man-machine interface, described these devices all are arranged on the board; Wherein, body conveyer and terminal conveyer are carried and adjacent setting along X-direction, and body and terminal are transported to described body and the terminal module units is assembled in the same way along X-direction; The shell fragment conveyer is carried along Y-direction, and shell fragment is transported to described shell fragment module units along Y-direction and assembles; At first by described body and terminal module units terminal group is loaded on body, shell fragment is assembled in the body that installs with terminal group by described shell fragment module units again, thereby the switch that acquisition assembles is afterwards by terminal and the shell fragment injecting glue of glue injection units to the switch that assembles;
Described body and terminal module units comprise propelling movement cylinder, the assembling transfer passage along the X-direction walking, the clamping manipulator of clamping terminal and the fiber sensor of induction terminal that pushes body, and the fiber sensor of induction terminal is carried induced signal to the clamping manipulator of clamping terminal; The propelling movement cylinder that pushes body is pushed to the assembling transfer passage with body from described body conveyer, the fiber sensor of induction terminal is sensed the terminal conveying and is put in place, just carry induced signal to the clamping manipulator of clamping terminal, clamping manipulator clamping terminal rotation 90 degree of clamping terminal, terminal is clamped on the body that transports with transfer passage from described assembling, and terminal group is loaded on body;
Described shell fragment module units comprises the clamping manipulator of clamping shell fragment and the fiber sensor of induction shell fragment, and the fiber sensor of induction shell fragment is carried induced signal to the clamping manipulator of clamping shell fragment; The fiber sensor of induction shell fragment is sensed the shell fragment conveying and is put in place, just carry induced signal to the clamping manipulator of clamping shell fragment, the clamping manipulator clamping shell fragment of clamping shell fragment revolves and turn 90 degrees, shell fragment is clamped on the body of assembling terminal that transports with transfer passage from described assembling, and shell fragment is assembled in this body;
Glue injection units comprises that back-pushed pushes away adhesive dispenser and electromagnetic valve; electromagnetic valve control back-pushed pushes away the each gel quantity of adhesive dispenser; when pushing the body of having assembled terminal and shell fragment, cylinder puts in place; back-pushed pushes away the glue dispensing valve door of adhesive dispenser will open injecting glue; resin glue is expelled on the terminal and shell fragment with the body assembling, to strengthen shell fragment with the tightness of terminal clamping with at shell fragment and terminal making anti-oxidation protection layer.
2. switch automatic assembly equipment according to claim 1 is characterized in that: PLC module and body conveyer, terminal conveyer, shell fragment conveyer, body and terminal module units, shell fragment module units and glue injection units electric connection; Man-machine interface and PLC module electrically connect, and by the man-machine interface input command, control the operation of body conveyer, terminal conveyer, shell fragment conveyer, body and terminal module units, shell fragment module units and glue injection units again by the PLC module.
3. switch automatic assembly equipment according to claim 1 and 2, it is characterized in that: the body conveyer comprises and transports the body vibrating disc, transports the cyclic track that body X-direction vibration-type transports passage and transports body X-direction walking, and the cyclic track that transports the body vibrating disc and transport the walking of body X-direction is arranged on and transports body X-direction vibration-type and transport the two ends of passage and be connected each other.
4. switch automatic assembly equipment according to claim 1 and 2, it is characterized in that: the terminal conveyer comprises and transports the terminal vibrating disc, transports the cyclic track that terminal X-direction vibration-type transports passage and transports terminal X-direction walking, the cyclic track that transports the terminal vibrating disc and transport terminal X-direction walking is arranged on and transports terminal X-direction vibration-type and transport the two ends of passage and be connected each other, the end that transports the cyclic track of terminal X-direction walking is connected with transfer passage with described assembling, and terminal is transported to described assembling transfer passage.
5. switch automatic assembly equipment according to claim 1 and 2, it is characterized in that: the shell fragment conveyer comprises the stepper motor that pushes shell fragment, shell fragment is placed die holder, fiber sensor and the jack-up of induction shell fragment are used cylinder, the stepper motor and the shell fragment that push shell fragment are placed die holder along the Y-direction setting, the fiber sensor of induction shell fragment is carried induced signal to jack-up with cylinder, shell fragment overlays shell fragment up and down and places in the die holder, the stepper motor that pushes shell fragment will be placed the shell fragment that die holder falls from shell fragment and promote along Y-direction, when the fiber sensor of induction shell fragment is sensed shell fragment, the fiber sensor of induction shell fragment is carried induced signal to jack-up with cylinder, jack-up pushes shell fragment to Y-direction shell fragment passage with cylinder with shell fragment jack-up, and shell fragment is shifted described shell fragment module units one by one each other mutually onto on described Y-direction shell fragment passage.
6. switch automatic assembly equipment according to claim 1 and 2, it is characterized in that: also comprise warning device, warning device and PLC module electrically connect, and the fault that body conveyer, terminal conveyer, shell fragment conveyer, body and terminal module units, shell fragment module units and glue injection units are in operation can show by the warning device warning and in man-machine interface.
7. switch automatic assembly equipment according to claim 1 and 2 is characterized in that: also comprise arranging apparatus, arranging apparatus is connected with glue injection units, and arranging apparatus is arranged in regular unit by rows in order with the switch product that assembles and sends in batch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201667140U CN203141087U (en) | 2013-04-07 | 2013-04-07 | Switch automatic assembly equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013201667140U CN203141087U (en) | 2013-04-07 | 2013-04-07 | Switch automatic assembly equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203141087U true CN203141087U (en) | 2013-08-21 |
Family
ID=48968643
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013201667140U Withdrawn - After Issue CN203141087U (en) | 2013-04-07 | 2013-04-07 | Switch automatic assembly equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203141087U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103198949A (en) * | 2013-04-07 | 2013-07-10 | 广东升威电子制品有限公司 | Switch automated assembling device |
| CN108326542A (en) * | 2018-01-25 | 2018-07-27 | 广东升威电子制品有限公司 | A kind of encoder kludge with fluctuation disk and rotor |
| CN109746162A (en) * | 2019-03-18 | 2019-05-14 | 南京灵雀智能制造有限公司 | A kind of automation dispensing drying equipment and its working method |
| CN113752013A (en) * | 2021-09-06 | 2021-12-07 | 广州创研智能科技有限公司 | Pole-mounted switch assembling workstation and pole-mounted switch production line |
-
2013
- 2013-04-07 CN CN2013201667140U patent/CN203141087U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103198949A (en) * | 2013-04-07 | 2013-07-10 | 广东升威电子制品有限公司 | Switch automated assembling device |
| CN103198949B (en) * | 2013-04-07 | 2015-07-22 | 广东升威电子制品有限公司 | Switch automated assembling device |
| CN108326542A (en) * | 2018-01-25 | 2018-07-27 | 广东升威电子制品有限公司 | A kind of encoder kludge with fluctuation disk and rotor |
| CN109746162A (en) * | 2019-03-18 | 2019-05-14 | 南京灵雀智能制造有限公司 | A kind of automation dispensing drying equipment and its working method |
| CN113752013A (en) * | 2021-09-06 | 2021-12-07 | 广州创研智能科技有限公司 | Pole-mounted switch assembling workstation and pole-mounted switch production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130821 Effective date of abandoning: 20150722 |
|
| RGAV | Abandon patent right to avoid regrant |