CN103186806A - Fabrication method of smart card made of polycarbonate material - Google Patents
Fabrication method of smart card made of polycarbonate material Download PDFInfo
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- CN103186806A CN103186806A CN 201110448268 CN201110448268A CN103186806A CN 103186806 A CN103186806 A CN 103186806A CN 201110448268 CN201110448268 CN 201110448268 CN 201110448268 A CN201110448268 A CN 201110448268A CN 103186806 A CN103186806 A CN 103186806A
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- smart card
- card
- polycarbonate
- fabrication method
- magnetic stripe
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Abstract
The invention discloses a fabrication method of a smart card made of a polycarbonate material, and relates to the physical field and the smart card fabrication technique. The fabrication method of the smart card made of the polycarbonate material can improve the durability and the environmental protection property of the material, and increase an anti-forgery safety coefficient of the smart card. The smart card comprises a contact smart card, a non-contact smart card and a magnetic strip card. The fabrication method comprises the steps of antenna circuit layer positioning and punching, winding, pasting, chip packaging, pre-laminating, magnet mounting, laminating, die cutting, milling groove packaging and personalizing according to different card types, wherein all materials used by a smart card body are the polycarbonate material, particularly the high-temperature resistance degree of a magnetic strip material adopted in the magnet mounting stage is required to be greater than that of polycarbonate. The fabrication method is suitable for volume production of the smart card made of the polycarbonate material.
Description
Technical field
The present invention relates to physical field and smart card manufacturing technology, relate in particular to the manufacture method of the smart card of polycarbonate material.
Background technology
Polycarbonate is also referred to as the PC material, and is firm tough and tensile, has high transparent, there is higher gloss on the surface, and physical strength is near nylon: shock-resistant, high temperature resistant, and rub resistance not, stress crack resistant not can swelling in steam and many organic appearance agent, and causes stress cracking.
Makrolon material has very high processing temperature, the lamination card maker there is higher requirement, more international high-end card cards bring into use makrolon material to research and develop making at present, and domestic also have the smart card manufacturer to begin test some high-end cards of polycarbonate production.
Because polycarbonate carbon content height. and high temperature does not have harmful gas to discharge, it is false proof that makrolon material can be used for carrying out laser ablation, this under the more and more higher situation of safety and orientation demand, is a kind of good material solution to high-end smart card industry.
Summary of the invention
The object of the present invention is to provide the manufacture method of intelligent cards of makrolon material, the main anti-tamper security coefficient that improves durability, environment-friendly type and the smart card of material, the smart card that the present invention relates to comprises contact intelligent card, contact type intelligent card, magnetic stripe card.
The present invention is achieved in that the manufacturing technology scheme of three kinds of smart cards of reply, mainly is the application difference of makrolon material:
The location punching on a polycarbonate bed of material, is gone out the through hole that several meet the contact type intelligent card chip specification, and contact intelligent card and magnetic stripe card manufacturing do not need to carry out this step;
Coiling on ultrasonic equipment, will be fixed on by several antenna sets that copper wire is formed on the described polycarbonate bed of material, and two rear line heads of antenna copper wire place in the described through hole, and contact intelligent card and magnetic stripe card manufacturing do not need to carry out this step;
Packaged chip, contactless intelligent card chip is affixed on the described through hole, its solder joint and corresponding with described antenna the end of a thread position, in the butt-joint mode that described contactless intelligent card chip and the welding of described antenna the end of a thread is fixing, contact intelligent card and magnetic stripe card manufacturing do not need to carry out this step;
Pre-laminated, on the described polycarbonate bed of material, cover the protection bed of material of one deck polycarbonate again, purpose is to influence lamination in order to prevent dislocation between the damage of lamination process chips and the core, and the described polycarbonate bed of material and the protection bed of material are fixed by spot welding, and sending into laminating apparatus carries out lamination, temperature is 180 degrees centigrade, time is 20 minutes, the bed of material centered by the gained part, and contact intelligent card and magnetic stripe card manufacturing do not need to carry out this step;
Mount magnetic, makrolon material with layer of transparent, insert and mount magnetic machine, the magnetic stripe that adopts is terephthalic acid (TPA) and ethylene glycol through the esterification thermoplastic polymer that is polymerized, and is called the PET material, and purpose is that the fusing point of PET is greater than polycarbonate, when preventing follow-up lamination, hot fuse damaged magnetic stripe obtains the magnetic stripe bed of material, and contact intelligent card and contact type intelligent card do not need to carry out this step;
Printing by the mode of offset printing or silk-screen, is printed two makrolon materials, obtains positive and negative printing face layer;
Lamination, with the described center bed of material, the two sides respectively covers described positive and negative printing surface, and spot welding sends into the laminating apparatus lamination after fixing, and temperature is 180 degrees centigrade, and the time is 30 minutes, wherein, magnetic stripe card and contact intelligent card do not have the center bed of material, directly described positive and negative printing surface spot welding are fixed getting final product, and specifically magnetic stripe card need be at the described magnetic stripe bed of material of the outer covering of the printing surface of required magnetic stripe;
Die-cut, lamination gained integral material is sent into die cutting device, punch out the card that meets international standard, gained is required contact type intelligent card and magnetic stripe card;
Groove milling encapsulation with the above-mentioned contact intelligent card card embryo that punches out, is inserted the groove milling sealed in unit, mills out the dead slot that meets contact type smart card chip, puts into chip, by hot pressing with cold pressing, encapsulates out required contact intelligent card;
Individualized, with above-mentioned three kinds of smart cards, insert in the smart card personalization equipment, adopt the mode of laser engraving, with required personal information, place on the smart card, finish whole making of smart card.
The present invention successfully provides the manufacture method of the smart card that adopts makrolon material, can realize adopting the production automation of this kind material smart card, and provides stable carrying for the laser anti-counterfeit means of high end intelligent card.
Embodiment
Further specify the present invention below in conjunction with instantiation.
The manufacture method of the smart card of makrolon material:
The manufacture method of contactless smart card wherein:
The first step, the location punching on a polycarbonate bed of material, is gone out the through hole that several meet the contact type intelligent card chip specification;
In second step, coiling on ultrasonic equipment, will be fixed on by several antenna sets that copper wire is formed on the described polycarbonate bed of material, and two rear line heads of antenna copper wire place in the described through hole;
In the 3rd step, packaged chip is affixed on contactless intelligent card chip on the described through hole, and its solder joint and corresponding with described antenna the end of a thread position is fixing with described contactless intelligent card chip and the welding of described antenna the end of a thread in the butt-joint mode;
The 4th step, pre-laminated, on the described polycarbonate bed of material, cover the protection bed of material of one deck polycarbonate again, purpose is to influence lamination in order to prevent dislocation between the damage of lamination process chips and the core, and the described polycarbonate bed of material and the protection bed of material are fixed by spot welding, send into laminating apparatus and carry out lamination, temperature is 180 degrees centigrade, and the time is 20 minutes, the bed of material centered by the gained part;
In the 5th step, printing by the mode of offset printing or silk-screen, is printed two makrolon materials, obtains positive and negative printing face layer;
The 6th step, lamination, with the described center bed of material, the two sides respectively covers described positive and negative printing surface, and spot welding sends into the laminating apparatus lamination after fixing, and temperature is 180 degrees centigrade, and the time is 30 minutes;
The 7th step, die-cut, lamination gained integral material is sent into die cutting device, punch out the card that meets international standard, gained is required contact type intelligent card;
The 8th step, individualized, with the contact type intelligent card of gained, insert in the smart card personalization equipment, adopt the mode of laser engraving, with required personal information, place on the smart card, finish whole making of smart card.
The manufacture method of contact intelligent card wherein:
Die-cut being respectively its first step, second step and the 3rd step of the printing of the 5th step, the 6th step lamination, the 7th step according to above-mentioned contact type intelligent card manufacture method;
In the 4th step, groove milling encapsulation with the contact intelligent card card embryo that punches out, is inserted the groove milling sealed in unit, mills out the dead slot that meets contact type smart card chip, puts into chip, by hot pressing with cold pressing, encapsulates out required contact intelligent card;
The 5th step, individualized, with the contact intelligent card of gained, insert in the smart card personalization equipment, adopt the mode of laser engraving, with required personal information, place on the smart card, finish whole making of smart card;
Specifically contact intelligent card did not have the center bed of material during lamination second step, directly will described positive and negative printing surface spot welding fixes getting final product.
The manufacture method of magnetic stripe card wherein:
The first step, mount magnetic, makrolon material with layer of transparent, insert and mount magnetic machine, the magnetic stripe that adopts is terephthalic acid (TPA) and ethylene glycol through the esterification thermoplastic polymer that is polymerized, and is called the PET material, purpose is that the fusing point of PET is greater than polycarbonate, when preventing follow-up lamination, hot fuse damaged magnetic stripe obtains the magnetic stripe bed of material;
Die-cut being respectively its second step, the 3rd step and the 4th step of the printing of the 5th step, the 6th step lamination, the 7th step according to above-mentioned contact type intelligent card manufacture method;
The 5th step, individualized, with the magnetic stripe card of gained, insert in the smart card personalization equipment, adopt the mode of laser engraving, with required personal information, place on the smart card, finish whole making of smart card;
Specifically magnetic stripe card does not have the center bed of material, directly described positive and negative printing surface spot welding is fixed getting final product;
Specifically magnetic stripe card need be at the described magnetic stripe bed of material of the outer covering of the printing surface of required magnetic stripe.
Claims (3)
1. the manufacture method of intelligent cards of makrolon material is characterized in that: block body and all adopt makrolon material, applicable to the manufacturing of contact type intelligent card, contact intelligent card, magnetic stripe card.
2. the manufacture method of intelligent cards of makrolon material according to claim 1, it is characterized in that: when making described magnetic stripe card, comprise the magnetic process of mounting, wherein magnetic stripe is terephthalic acid (TPA) and ethylene glycol through the esterification thermoplastic polymer that is polymerized, and is called the PET material.
3. the manufacture method of intelligent cards of makrolon material according to claim 1, it is characterized in that: when making described contact type intelligent card, contact intelligent card, magnetic stripe card, comprise personalization process, wherein the mode of the practical laser engraving of personal information.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110448268 CN103186806A (en) | 2011-12-27 | 2011-12-27 | Fabrication method of smart card made of polycarbonate material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110448268 CN103186806A (en) | 2011-12-27 | 2011-12-27 | Fabrication method of smart card made of polycarbonate material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103186806A true CN103186806A (en) | 2013-07-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110448268 Pending CN103186806A (en) | 2011-12-27 | 2011-12-27 | Fabrication method of smart card made of polycarbonate material |
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| CN (1) | CN103186806A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106584933A (en) * | 2016-11-25 | 2017-04-26 | 深圳毅能达金融信息股份有限公司 | IC card making technology |
-
2011
- 2011-12-27 CN CN 201110448268 patent/CN103186806A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106584933A (en) * | 2016-11-25 | 2017-04-26 | 深圳毅能达金融信息股份有限公司 | IC card making technology |
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| PB01 | Publication | ||
| C05 | Deemed withdrawal (patent law before 1993) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20130703 |