CN103154400B - The method of ceiling tile and manufacture waterproof ceiling tile - Google Patents

The method of ceiling tile and manufacture waterproof ceiling tile Download PDF

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Publication number
CN103154400B
CN103154400B CN201080069410.1A CN201080069410A CN103154400B CN 103154400 B CN103154400 B CN 103154400B CN 201080069410 A CN201080069410 A CN 201080069410A CN 103154400 B CN103154400 B CN 103154400B
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CN
China
Prior art keywords
water
ceiling tile
coating
core
waterproof
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201080069410.1A
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Chinese (zh)
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CN103154400A (en
Inventor
F·萨格比尼
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USG Interiors LLC
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USG Interiors LLC
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Publication date
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Publication of CN103154400A publication Critical patent/CN103154400A/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/04Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/04Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like
    • E04B9/045Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation comprising slabs, panels, sheets or the like being laminated
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/27Web or sheet containing structurally defined element or component, the element or component having a specified weight per unit area [e.g., gms/sq cm, lbs/sq ft, etc.]
    • Y10T428/273Web or sheet containing structurally defined element or component, the element or component having a specified weight per unit area [e.g., gms/sq cm, lbs/sq ft, etc.] of coating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/3154Of fluorinated addition polymer from unsaturated monomers

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Civil Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Structural Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Finishing Walls (AREA)
  • Paints Or Removers (AREA)

Abstract

The invention discloses a kind of ceiling tile, it comprises core, surface coating on ceramic tile surface side and the waterproof coating on the ceramic tile back side, described core comprises filler, cementing agent and the fiber element obtained by water-based slurry or the paste drying of fiber element, described core is porous, and produce material containing the non-white dyeing be easy to by penetrating through the water logging knockout of described core, described surface coating is by demonstrating high light reflectivity containing white content and porous, described waterproof coating is for repelling the water droplet be deposited on the ceramic tile back side, and make described water droplet beading.

Description

The method of ceiling tile and manufacture waterproof ceiling tile
Technical field
The present invention relates to the improvement of building panel, the ceiling tile particularly obtained by water slurry body or water base paste.
Background technology
Building panel, particularly permeable ceiling tile has the trend becoming and tarnish when being exposed to water.A kind of mechanism that water droplet is contacted with ceiling tile occurred is for being present in the pipeline in the space above ceiling and the condensation in pipe-line system.Condensate can drop in the back side of ceiling tile, and migrates to the visible outward side of ceramic tile.Because water can obtain pollutant from the surface of its contact, and usually because water droplet migrates across ceiling tile, tannin is leached from recovery newsprint or other plant base cellulosic material, and leach coloring agent from for other components (coloring agent to be taken to the front surface of ceramic tile by it) ceramic tile composition, therefore may stain.
As the characteristic feature of most products, cost is crucial, and needs a kind of solution of economy to reach minimum to make on the appearance side of building panel, particularly permeable ceiling tile water stain.
Summary of the invention
The invention provides a kind of solution of water stain economy to migrating across the building panel visible face place that panel causes due to water.More specifically, the present invention relates to following realization: be positioned at the barrier of the water droplet at back side of panel place by producing the portion of playing a game, thus make water droplet can at the transportable front evaporator by panel of its liquid contents.
Finding, is the excellent medium realizing object of the present invention for water-resistance being given the commercially available material of fabric.Effectively implement within the scope of limited covering of the present invention in discovery, this material extensively can obtain, nontoxic and relatively cheap.By by hydrate (watercarrier) simple application to the back side of rigid pad (ceramic tile is obtained by described rigid pad), thus preferred waterproofing materials can be made to be equipped with this hydrate.Few covering of waterproofing work and low cost and the simplicity used make it be suitable for the even more inexpensive production line of panel manufacturers.
Preferably make core pad (coremat) or ceramic tile stand high temperature, with carrier water can by absorption by core pad before fast force drying or solidification waterproofing materials.Preferably, described dry run can be carried out with the conventional process step of the finish coat in the viewable side of dry ceramic tile or panel or paint simultaneously.
Accompanying drawing explanation
Fig. 1 is the diagram isometric view embodying ceiling tile of the present invention; And
Fig. 2 is the schematic diagram using process of the present invention.
Detailed description of the invention
The present invention is applicable to the various building panels that can be used for covering wall or ceiling.A kind of suitable form of building panel is ceiling tile used in suspended ceiling or panel.Other forms of building panel comprise gypsum base walltile and wallboard.To be obtained by water slurry body or paste and the present invention is especially benefited from without the ceiling tile of impermeable layer or waterproof sheet material in the back side.Describing in the manufacture embodying ceiling tile of the present invention, with reference to Fig. 1 and 2 of accompanying drawing.Rectangle ceiling tile 10 is suitable as the inset type panel in the rectangular mesh in the suspended ceiling system of known construction.Ceramic tile has about 1/2 usually " to about 7/8 " between thickness and the nominal plane size of 2 ' x2 ', 2 ' x4 ' and 2-1/2 ' x5 ' or the metric equivalent of these panel size.Suspended ceiling panel or ceramic tile are obtained by water felt process or the water base preparation of casting of pasty state usually.When panel 10 is derived from water felt process, typical general preparation can comprise (by weight):
65% perlite filler
18% paper fiber
7% unmodified starch adesive, and
10% mineral wool fibres.
Mineral wool content can marked change, and such as until about 25%, and in this case, perlite can correspondingly reduce.Except paper fiber, other cellulose source can be used, as wood materials or woody plant material.When water felt product these compositions in water slurry body suitably mixed be incorporated in sieve is sprawled time, or when when casting ceramic tile, similar composition is sprawled in dish, these compositions are dehydrated and/or be dried to rigidity sheet material.Afterwards, the appearance side of sheet material or ceramic tile preform or front side surface coating or paint, described surface coating or paint are generally the water material with some latex or other binder components.When water felt pad or core, if needed, before with finish coat or top coat coating, can the facing side of grinding pad to produce flat surfaces.In addition, before using finish coat, priming paint can be applied to the face side of pad, described priming paint can be such as clay-based.The ceramic tile 10 of Fig. 1 installs orientation display with it, and the surface coating 11, priming paint 12, water felt pad or the core 13 that are included on its lower visible surface and the waterproof coating on its back side or upper surface 14 (discussing as follows).
As described in, the surface coating 11 on the facing side of ceramic tile 10 is generally water-based coating, and it has Chinese white color to provide high light reflectivity.Find, by by commercial waterproofing materials coated mat 13, this material can be used for successfully making ceramic tile 10 back side waterproof.Find unexpectedly, only need this material of relatively a small amount of to realize gratifying result.The example being applicable to implement product of the present invention is fluorocarbon polymer emulsion, as the large aurification European Company (DaikinChemicalEuropeGmbH by Dusseldorf ,Germany, Dusseldorf, Germany) with the fluorocarbon polymer emulsion of trade mark TG-5601 sale.This product is aqueous emulsion, and its available water is greatly diluted and remains valid simultaneously, even when rate of application inaccuracy.The result of diluting initial emulsion is extremely slightly being coated with of the anti-water solid of about 1/5 to 1/4 gram/ft.Although have the solid of such low concentration, find to achieve unexpected waterproof and water-fast degree.Under disclosed solid coverage scale, the water droplet beading in coating 14 also finally evaporates.
Fig. 2 shows the example implementing process of the present invention.The dry pad with solid content as above obtained by conventional water felt process or dry sheet material 13 deliver in spray booth 21 on conveyer 20, use water base top coat or paint 11 at spray booth 21 place.In this process, top coat or surface coating 11 are towards upper, but when ceramic tile is installed in ceiling, top coat faces down.Pad 13 is sent to dryer 22 by roller conveyors 23 from described spray booth.Sprinkler 24 with multiple spray nozzle extends on the whole width of conveyer between a pair cylinder of conveyer 23.The sprinkler 24 waterproof liquid 14 of above-mentioned dilution sprays the downside of pad 13.The pad 13 be coated with by top coat 11 and waterproofing materials 14 transports through dryer 22 by conveyer 26, and at dryer 22 place, these coating preferences are as drying simultaneously and/or the solidification duration of about 45 seconds at the temperature of about 220 DEG C.Can expect the additive method using top coat and waterproofing materials.Such as, roller coat or overflow can be used.
The water condensate that space above suspended ceiling or the pipeline in chamber and conduit drip can fall the back side of prior art ceiling tile, finally causes the variable color on face side or appearance side.Described variable color or the mechanism stained are attributable to condensed water and penetrate through ceramic tile.Condensate, can by the surface contamination of its process before arrival ceramic tile.In addition, when water permeation is by ceramic tile body, it may leach dyeing and produce material, as being present in the tannin in paper fiber or cellulose fibre.Contaminated water can leak through surface coating, stains surface coating thus.Due to wish ceiling tile be porous to demonstrate good sound absorption characteristics, therefore there is water source place, do not adopting in situation of the present invention, water through ceramic tile be common.Except porosity needed for typical ceiling tile, ceiling tile also has its initial water base characteristic, and described water base characteristic itself makes ceiling tile porous.
Be apparent that, the disclosure is the mode of citing, can not depart from the instruction that comprises in the disclosure to know under scope by increasing, amendment or remove details and carry out various change.Therefore, except being confined to degree that following claims must limit, the invention is not restricted to specific detail of the present disclosure.

Claims (8)

1. a ceiling tile, it comprises core, surface coating on described ceramic tile surface side and the waterproof coating on the described ceramic tile back side, described core comprises filler, cementing agent and the fiber element obtained by water-based slurry or the paste drying of fiber element, described core is porous, and containing producing the material of non-white dyeing, the material of this generation non-white dyeing is easy to be gone out described core by the water logging penetrating through described core, described surface coating is by demonstrating high light reflectivity containing white content and porous, described waterproof coating is for repelling the water droplet be deposited on the described ceramic tile back side, and make described water droplet beading.
2. ceiling tile according to claim 1, wherein said fiber element comprises mineral fibers.
3. ceiling tile according to claim 1, wherein said surface coating is the water base white skin of paint of drying.
4. ceiling tile according to claim 1, wherein said waterproofing materials is the hydrous material of drying and solidification.
5. ceiling tile according to claim 4, wherein said waterproofing materials is fluorocarbon polymer emulsion.
6. ceiling tile according to claim 5, wherein said waterproofing materials is used with the solid coverage scale of 1/5 to 1/4 gram/ft.
7. prepare the method for waterproof ceiling tile for one kind, described method comprises: produce core by mixed material in presence of water, dry described material is to form rigidity sheet material, water base surface coating is applied to the appearance side of described core, and waterproof water-based coating is applied to the side relative with face side of described core.
8. the method preparing waterproof ceiling tile according to claim 7, wherein uses described surface coating and waterproof coating, afterwards by described coating being exposed to the heating environment 45 seconds of 220 DEG C and simultaneously dry described coating.
CN201080069410.1A 2010-10-18 2010-10-18 The method of ceiling tile and manufacture waterproof ceiling tile Expired - Fee Related CN103154400B (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/US2010/052988 WO2012054014A1 (en) 2010-10-18 2010-10-18 Water resistant ceiling tile

Publications (2)

Publication Number Publication Date
CN103154400A CN103154400A (en) 2013-06-12
CN103154400B true CN103154400B (en) 2015-12-16

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US (1) US20130196151A1 (en)
EP (1) EP2630312A4 (en)
JP (1) JP5740001B2 (en)
CN (1) CN103154400B (en)
AU (1) AU2010362657A1 (en)
BR (1) BR112013008123A2 (en)
CA (1) CA2813558A1 (en)
HK (1) HK1181830A1 (en)
MX (1) MX2013003872A (en)
RU (1) RU2552268C2 (en)
WO (1) WO2012054014A1 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8734613B1 (en) * 2013-07-05 2014-05-27 Usg Interiors, Llc Glass fiber enhanced mineral wool based acoustical tile
US9702142B1 (en) 2016-04-27 2017-07-11 Awi Licensing Llc Water stain and sag resistant acoustic building panel
US20180079691A1 (en) * 2016-09-20 2018-03-22 Usg Interiors, Llc Silicate coating for improved acoustical panel performance and methods of making same
CN109763615A (en) * 2017-11-09 2019-05-17 阿姆斯特郎世界工业公司 The sound-absorbing building panelling of water resistant spot and sag resistance

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Publication number Priority date Publication date Assignee Title
JP3046630U (en) * 1997-08-27 1998-03-10 株式会社ウンノハウス Ceiling panel
CN1481342A (en) * 2000-12-21 2004-03-10 �����ɷ� Substrates with self-cleaning surface, process for their prodn. and their use
US20050191465A1 (en) * 2004-02-26 2005-09-01 Mayers Thomas M. Abuse-resistant cast acoustical ceiling tile having an excellent sound absorption value
CN1920217A (en) * 2005-08-24 2007-02-28 Usg内部股份有限公司 Composite ceiling tile

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Publication number Priority date Publication date Assignee Title
JP3046630U (en) * 1997-08-27 1998-03-10 株式会社ウンノハウス Ceiling panel
CN1481342A (en) * 2000-12-21 2004-03-10 �����ɷ� Substrates with self-cleaning surface, process for their prodn. and their use
US20050191465A1 (en) * 2004-02-26 2005-09-01 Mayers Thomas M. Abuse-resistant cast acoustical ceiling tile having an excellent sound absorption value
CN1920217A (en) * 2005-08-24 2007-02-28 Usg内部股份有限公司 Composite ceiling tile

Also Published As

Publication number Publication date
CN103154400A (en) 2013-06-12
BR112013008123A2 (en) 2017-10-10
RU2552268C2 (en) 2015-06-10
EP2630312A4 (en) 2014-10-29
HK1181830A1 (en) 2013-11-15
CA2813558A1 (en) 2012-04-26
MX2013003872A (en) 2013-06-28
JP5740001B2 (en) 2015-06-24
WO2012054014A1 (en) 2012-04-26
EP2630312A1 (en) 2013-08-28
RU2013120405A (en) 2014-11-27
AU2010362657A1 (en) 2013-04-18
US20130196151A1 (en) 2013-08-01
JP2013544990A (en) 2013-12-19

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