CN103120534A - Method of weaving multi-layer carpet with polybutylece terephthalate (PBT) filament - Google Patents
Method of weaving multi-layer carpet with polybutylece terephthalate (PBT) filament Download PDFInfo
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Abstract
The invention relates to a method of weaving multi-layer carpet with polybutylece terephthalate (PBT) filaments. The method comprises the following steps: (1) entwisting a single PBT filament to a PBT yarn with degree of twist of 250 to 270 twists per meter; (2) combining the twisted PBT yarns into a double-thread yarn, and the degree of twist is 175 to 196 twists per meter; (3) processing the PBT yarn by dying and heat shaping; (4) weaving the PBT yarn which is processed by the step (3) and a yarn without contractility on a Wilton carpet machine to get the multi-layer carpet. The multi-layer carpet is good in third dimension effect, artificial flower-cutting is not necessary during the preparation process, the problems that the quality is not stable and mass production cannot be achieved are avoided due to the artificial flower-cutting, and the cost is reduced. The method is simple, the materials used are easy to buy, and the method can be popularized and used in a wide range.
Description
Technical field
The present invention relates to a kind of method of weaving carpet, be specifically related to a kind of method with PBT long filament weaving multiple layer time carpet.
Background technology
Carpet in the market seldom has high close mowing Wilden piece blanket.Along with the fast development of World Economics, improving constantly of living standards of the people more and more has the Extraordinary demand to carpet product.Originally carpet is all generally the plane, just changes more greatly on material and pattern, there is no high and low layered modelling effect, and the third dimension carpet that recently rises is subject to the market favor.Existing stereo carpet mainly contains following several, and 1, have a relief carved carpet, 2, adopt that acrylic is high receives the stereo carpet that the yarn method obtains.
Existing stereo carpet Shortcomings part: 1, have relief carved carpet, the third dimension clipping and carving is in output and limited definitely qualitatively, owing to being artificial clipping and carving, labour intensity is large, so output is not high, the clipping and carving price is also very high, and everyone clipping and carving level is different, so cut dividing of next effect quality, the uniformity of property is restricted in batches, and the V-shape angle arranged, with the third dimension carpet of high close mowing or different.2, adopt the high yarn method of receiving of acrylic, rare, major defect is that acrylic requirement look spins the contraction yarn, and disposable amount is large, has more than 20 tons, but also wants import, is difficult for finding yarn provider, and the color that carpet requires is many, and look spins acrylic and more is difficult for having bought.
Summary of the invention
The object of the present invention is to provide the method for weaving of the carpet with multilayer stereo sense that a kind of quality is good, cost is low, can apply on a large scale.
Concrete technical scheme of the present invention is as follows:
A kind of method with PBT long filament weaving multiple layer time carpet comprises step: 1) yarn pretreatment; 2) yarn that obtains with pretreatment is weaved on the Wilden carpet knitter; 3) gluing obtains carpet after processing;
In the present invention, the concrete steps of described step 1) are as follows:
1.1) PBT long filament list twisted weave is become PBT yarn silk, the twist is 250～270 sth. made by twisting/rice;
1.2) get step 1.1) the PBT yarn silk doubling twisting that obtains is made into PBT yarn 300D/2 thigh, the twist is 175～196 to twist with the fingers/rice;
1.3) with step 1.2) the PBT yarn that obtains carries out thermal finalization (obtain coloured yarn as needs, dye) before thermal finalization, finally obtain contractile yarn;
Described step 2) weave carpet: be with there is no inotropic yarn and through step 1.3) shrinkage that has that obtains weaves on the Wilden board, according to the layout of carpet, respectively with shrinkage being arranged and there is no part in inotropic yarn weaving pattern.In the layout of carpet, the part that contractile yarn is made into bounces back naturally, and does not have the part that inotropic yarn is made into not bounce back, form multi-level, relief carpet arranged.
Also comprise step 4), the carpet that step 3) obtains is lockstitched a border, the wide 0.5～1cm that lockstitches a border, piece blanket specification is 1.4 * 2 meters～1.6 * 2.3 meters.
Described step 1.1) sth. made by twisting in to be " Z " twist with the fingers to; Described step 1.2) sth. made by twisting in to be " S " twist with the fingers to.
Described step 1.1) in, when PBT long filament list is twisted with the fingers, also adding mineral oil in line process, the addition of mineral oil accounts for 0.5～1% of PBT long filament gross weight.When adding mineral oil in order to increase the inclusion power of yarn.
Described step 1.3) in, with step 1.2) to carry out thermal finalization be to carry out in oven heat for the PBT yarn that obtains, and the baking temperature of oven heat is controlled at 70 ℃～90 ℃, and stoving time is 30 minutes～40 minutes shrinkage yarns that obtain; The shrinkage factor of PBT yarn is 21～30%.The thermal finalization of PBT yarn requires very high, through test of many times, decides at last with the oven heat method and carries out thermal finalization, temperature is controlled at 90 ℃, if higher than 90 ℃, the contractive effect resilience is very poor, if temperature is lower than 70 ℃, the shrinkage of yarn is not reflected, and can not use.Confirm that finally 90 ℃ is optimum, shrinkage factor reaches 21～30%.Meet production requirement.
Described step 1.1) in, the PBT long filament is the PBT monofilament of 300D/72F; Described step 1.2) in, then when twisting, be the twisting of 300D/2 thigh rubber alloy;
Described step 2) be to carry out on the Wilden carpet loom, woven require as follows:
The 300D/2 thigh PBT yarn and the polypropylene fiber yarn that obtain with step 1) mix and knit with 800 dtexs/150F list twisted filament, and controlling weft density is 512 warp * (420～700) latitudes; The tension force of controlling all yarns is between 20N～25N; Suede is high is that 3.5 ~ 6.5mm weaves suede high (be preferably 4.5mm or 6mm weave suede high), then carries out gluing.
Gluing in step 3) is to carry out gluing on the Wilden gluing machine, and carries out with Steam Heating, and gluing speed is 1～1.5 m/min, and bake out temperature is 130 ℃ ~ 140 ℃, and drying time is 15～20 minutes, and baking oven length is 20 meters.
After being woven into three-dimensional blanket, gluing is also a crucial process, can take full advantage of the thermal contraction performance of yarn as gluing, and the modelling effect of blanket will be more outstanding.The baking oven length that the present invention uses in the gluing process is 20 meters, increases steam course, and controlling gluing speed is 1～1.5 m/min, and bake out temperature is 130 ℃ ~ 140 ℃, and drying time is 15～20 minutes.Make like this and originally only had the high drop of 1mm suede to be increased to 1.5mm between 2mm.
In PBT long filament list sth. made by twisting process of the present invention, because single twisting has definitely elasticity, so we determine that the monofilament twist is not too high, but can not be too low, do not go out elasticity as too low embodiment, be chosen between monofilament 250～270 twists with the fingers, twist with the fingers to be that " Z " sth. made by twisting is to the most suitable.
PBT long filament plying process: PBT yarn silk doubling twisting; PBT yarn silk is as carrying out 2 twisting, can occur in yarn littlely debating sub-yarn, thereby not produce, the twist when during PBT yarn silk doubling twisting, the twist can not be higher than single twisting, the twist is chosen as 175～196 and twists with the fingers/rice, twist with the fingers to be decided to be " S " twist with the fingers to.The twisting specification requirement is higher, and twist deviation preferably is controlled in 3%, otherwise the yarn contractive effect of making is undesirable.
The yarn that there is no shrinkage that the present invention uses is not so long as there is no the use that can match of the yarn of shrinkage together with the PBT yarn.
Along with the carpet weaving technical development, can according to thinking of the present invention, weave the carpet that obtains multiple level pattern with the yarn of different shrinkage factors.Namely in step 1), obtain the yarn of different shrinkage factors; Step 2) in, will there is no inotropic yarn and weave on the Wilden carpet knitter through the yarn of the different shrinkage factors that step 1) obtains.
The present invention finalizes the design the PBT long filament through twisting after, make yarn have certain elasticity, will have flexible PBT yarn and knit with the yarn that there is no shrinkage is mixed, the pile that forms due to the yarn that there is no shrinkage can not shrink, and the PBT yarn has elasticity (shrinkage), and its pile can shrink; Make the pile of PBT yarn formation lower than the pile of the yarn formation that there is no shrinkage, thereby form the multi-level carpet that height rises and falls.
The multi-level carpet that the present invention obtains, its modelling effect is good, need not artificial clipping and carving in preparation process, has avoided the quality that causes because of artificial clipping and carving unstable, and has been difficult to accomplish large-scale production, thereby reduced cost; And the inventive method is simple, and its material that uses is easily buied, and can apply on a large scale.
The present invention uses PBT shrinkage yarn in carpet, change the shortcoming that clipping and carving blanket and acrylic shrink yarn, has following advantage:
1, can spin by look, it is large that amount is not necessarily wanted, and approximately 1～2 ton just can be spun by look, and color is unrestricted;
2, form because the PBT yarn can dye, if measure little, look many, yarn can dye with general colouring method, has guaranteed like this supply of the color of yarn, has reduced simultaneously loss, has reduced cost.
3, modelling effect is good, can accomplish drop at the slim silk rug of our Wilden.
Description of drawings
Fig. 1 is schematic flow sheet of the present invention.
The specific embodiment
A kind of method with PBT long filament weaving multiple layer time carpet comprises step: 1) yarn pretreatment; 2) yarn that obtains with pretreatment is weaved on the Wilden loom; 3) carpet through obtaining after gluing.
The concrete steps of described step 1) are as follows:
1.1) PBT long filament list is added be twisted PBT yarn silk, the monofilament twist is 250～270 to twist with the fingers/rice;
1.2) get step 1.1) the PBT yarn silk doubling twisting that obtains becomes 300D/2 thigh PBT yarn, the twist is that (180～190) * (103%) sth. made by twisting/rice～(180～190) * (+103%) is twisted with the fingers/rice;
1.3) with step 1.2) the PBT yarn that obtains dyes and thermal finalization, finally obtains contractile yarn;
Described step 2) weave carpet: be with there is no inotropic yarn and through step 1.3) the contractile yarn that obtains weaves on the Wilden loom, according to the layout of carpet, respectively with weaving in two kinds of yarn weaving patterns.In pattern, the part that contractile yarn is made into bounces back naturally, and does not have the part that inotropic yarn is made into not bounce back, form multi-level, relief carpet arranged.
Also comprise step 4), the carpet that step 3) is obtained carries out gluing and thermal finalization.
Also comprise step 5), the carpet that step 4) obtains is lockstitched a border, with three line machine lock seamings, the wide 0.5～1cm that lockstitches a border, piece blanket specification is 1.4 * 2～1.6 * 2.3 meters.
Described step 1.1) sth. made by twisting in to be " Z " twist with the fingers to; Described step 1.2) sth. made by twisting in to be " S " twist with the fingers to.
Described step 1.1) in, when PBT long filament list is twisted with the fingers, in also line process mineral oil in fluid agent, the main middle inclusion power that increases yarn, addition accounts for 0.5～1% of PBT long filament gross weight.
Described step 1.3) in, with step 1.2) to carry out thermal finalization be to carry out in oven heat for the PBT yarn that obtains, and the baking temperature of oven heat is 70 ℃～90 ℃, and stoving time is 30 minutes～40 minutes; The shrinkage factor 21～30% of PBT yarn.
Described step 1.1) in, the PBT long filament is the PBT monofilament of 300D/72F; Described step 1.2) in, then when twisting, be the twisting of 300D/2 thigh rubber alloy.
Described step 2) be to carry out on the Wilden carpet loom, woven require as follows:
The 300D/2 thigh PBT yarn and the polypropylene fiber yarn that obtain with step 1) mix and knit with 800 dtexs/150F list twisted filament; Controlling weft density is 512 warp * (420～700) latitudes; Controlling yarn tension is between 20N～25N, shrinks material amount and on-shrinking material and all will reach such standard; Suede is high be 4.5 and 6mm to weave suede high.
Gluing in step 3) is carry out gluing and carry out with Steam Heating on the Wilden gluing machine, and gluing speed is 1～1.5 m/min, and the setting temperature of typing is 130 ℃ ~ 140 ℃; The time of oven dry is 15～20 minutes, and baking oven length is 20 meters.
Further illustrate the present invention below in conjunction with embodiment.
Embodiment 1
1) twist with 100 kilograms of 300D/72F PBT monofilament and be made into PBT yarn silk, the twist is 250 to twist with the fingers/rice, twist with the fingers to be " Z " twist with the fingers to, add 0.5% the mineral oil that accounts for PBT long filament gross weight in line process also;
2) doubling twisting is again twisted at the PBT yarn silk that above-mentioned steps obtains again, 300D/2 thigh yarn doubling twisting, the twist is 180 to twist with the fingers/rice, twist with the fingers to be decided to be " S " twist with the fingers to.Twisted specification requirement higher, twist deviation must be controlled in 2%;
3) yarn dyeing and typing: dyeing is determined color according to carpet pattern, and the thermal finalization of yarn requires very high, adopts the oven heat method to carry out thermal finalization, and oven temperature is controlled at 70 ℃, and the baking oven time is 40 minutes, and shrinkage factor reaches 28%;
4) carpet weaving operation: selected the slim blanket of Wilden board to weave.300D/2 thigh PBT yarn and polypropylene fiber yarn are mixed and knit with 800 dtexs/150F list twisted filament, and controlling weft density is 512 warp * 700 latitudes; The tension force of controlling all yarns is 20N; The suede height is high for 6mm weaves suede; The door width is 2 meters, and length is 10 meters, 7 carpets, in pattern, contractile yarn is made into and naturally bounces back afterwards, and does not have the part that inotropic yarn is made into not bounce back, form multi-level, relief carpet arranged.
5) gluing thermal finalization: carry out gluing on the Wilden gluing machine, first use Steam Heating, the gluing machine linear resonance surface velocity is 1.5 m/mins, and bake out temperature is controlled at 130 ℃, and drying time is 15 minutes, and baking oven length is 20 meters;
6) lock seaming: lockstitch a border with Three-thread chain stitch machine, the wide 0.5cm that lockstitches a border, piece blanket specification is 1.4 * 2 meters.
Embodiment 2
1) twist with 100 kilograms of 300D/72F PBT monofilament and be made into PBT yarn silk, the twist is 270 to twist with the fingers/rice, twist with the fingers to be " Z " twist with the fingers to, add 1% the mineral oil that accounts for PBT long filament gross weight in line process also;
2) doubling twisting is again twisted at the PBT yarn silk that above-mentioned steps obtains again, 300D/2 thigh yarn doubling twisting, the twist is 190 to twist with the fingers/rice, twist with the fingers to be decided to be " S " twist with the fingers to.Twisted specification requirement higher, twist deviation must be controlled in 3%;
3) yarn typing: the thermal finalization of yarn requires very high, adopts the oven heat method to carry out thermal finalization, and oven temperature is controlled at 90 ℃, and the baking oven time is 30 minutes, and shrinkage factor reaches 21%;
4) carpet weaving operation: selected the slim blanket of Wilden board to weave.300D/2 thigh PBT yarn and polypropylene fiber yarn are mixed and knit with 800 dtexs/150F list twisted filament, and controlling weft density is 512 warp * 500 latitudes; The tension force of controlling all yarns is 25N; The suede height is high for 4mm weaves suede; The door width is 1.6 meters, and length is 10 meters, 7 carpets.In pattern, the part that contractile yarn is made into bounces back naturally, and does not have the part that inotropic yarn is made into not bounce back, form multi-level, relief carpet arranged;
5) gluing thermal finalization: carry out gluing on the Wilden gluing machine, first use Steam Heating, the gluing machine linear resonance surface velocity is 1 m/min, and bake out temperature is controlled at 135 ℃, and drying time is 20 minutes, and baking oven length is 20 meters;
6) lock seaming: lockstitch a border with Three-thread chain stitch machine, lockstitch a border wide by 0.8, piece blanket specification is 1.6 * 2.3 meters.
Embodiment 3
1) twist with 100 kilograms of 300D/72F PBT monofilament and be made into PBT yarn silk, the twist is 260 to twist with the fingers/rice, twist with the fingers to be " Z " twist with the fingers to, add 0.7% the mineral oil that accounts for PBT long filament gross weight in line process also;
2) doubling twisting is again twisted at the PBT yarn silk that above-mentioned steps obtains again, 300D/2 thigh yarn doubling twisting, the twist is 175 to twist with the fingers/rice, twist with the fingers to be decided to be " S " twist with the fingers to.Twisted specification requirement higher, twist deviation must be controlled in 3%;
3) yarn typing: the thermal finalization of yarn requires very high, adopts the oven heat method to carry out thermal finalization, and oven temperature is controlled at 80 ℃, and the baking oven time is 35 minutes, and shrinkage factor reaches 30%;
4) weave operation: selected the slim blanket of Wilden board to weave.300D/2 thigh PBT yarn and polypropylene fiber yarn are mixed and knit with 800 dtexs/150F list twisted filament, and controlling weft density is 512 warp * 420 latitudes; The tension force of controlling all yarns is 23N; The suede height is high for 3.5mm weaves suede; The door width is 1.7 meters, and length is 10 meters, 7 carpets.In pattern, the part that contractile yarn is made into bounces back naturally, and does not have the part that inotropic yarn is made into not bounce back, form multi-level, relief carpet arranged;
5) gluing thermal finalization: carry out gluing on the Wilden gluing machine, first use Steam Heating, the gluing machine linear resonance surface velocity is 1 m/min, and bake out temperature is controlled at 140 ℃, and drying time is 18 minutes, and baking oven length is 20 meters;
6) lock seaming: lockstitch a border with Three-thread chain stitch machine, lockstitch a border wide by 0.8, piece blanket specification is 1.6 * 2.3 meters.
Embodiment 4
1) twist with 100 kilograms of 300D/72F PBT monofilament and be made into PBT yarn silk, the twist is 270 to twist with the fingers/rice, twist with the fingers to be " Z " twist with the fingers to, add 0.8% the mineral oil that accounts for PBT long filament gross weight in line process also;
2) doubling twisting is again twisted at the PBT yarn silk that above-mentioned steps obtains again, 300D/3 thigh yarn doubling twisting, the twist is 196 to twist with the fingers/rice, twist with the fingers to be decided to be " S " twist with the fingers to.Twisted specification requirement higher, twist deviation must be controlled in 3%;
3) yarn typing: the thermal finalization of yarn requires very high, adopts the oven heat method to carry out thermal finalization, and oven temperature is controlled at 85 ℃, and the baking oven time is 40 minutes, and shrinkage factor reaches 28%;
4) weave operation: selected the slim blanket of Wilden board to weave.300D/2 thigh PBT yarn and polypropylene fiber yarn are mixed and knit with 800 dtexs/150F list twisted filament, and controlling weft density is 512 warp * 600 latitudes; The tension force of controlling all yarns is 22N; The suede height is high for 5mm weaves suede; The door width is 1.9 meters, and length is 10 meters, 7 carpets.In pattern, the part that contractile yarn is made into bounces back naturally, and does not have the part that inotropic yarn is made into not bounce back, form multi-level, relief carpet arranged;
5) gluing thermal finalization: carry out gluing on the Wilden gluing machine, first use Steam Heating, the gluing machine linear resonance surface velocity is 1 m/min, and bake out temperature is controlled at 140 ℃, and drying time is 15 minutes, and baking oven length is 20 meters;
6) lock seaming: lockstitch a border with Three-thread chain stitch machine, lockstitch a border wide by 1, piece blanket specification is 1.4 * 2 meters.
Claims (10)
1. the method with PBT long filament weaving multiple layer time carpet, comprise step: 1) yarn pretreatment; 2) yarn that obtains with pretreatment is weaved on the Wilden carpet knitter; 3) gluing obtains carpet after processing; It is characterized in that:
The concrete steps of described step 1) are as follows:
1.1) the PBT long filament added be twisted the PBT long filament, the twist be 250 twist with the fingers/rice～270 twist with the fingers/rice;
1.2) get step 1.1) the synthetic bifilar PBT strand of PBT long filament that obtains, the twist be 175 twist with the fingers/rice～196 twist with the fingers/rice;
1.3) with step 1.2) the PBT yarn that obtains carries out thermal finalization and process, and finally obtains having inotropic yarn;
Described step 2) be there is no inotropic yarn and to weave on the Wilden carpet knitter through the contractile yarn that step 1) obtains: according to the layout of carpet, respectively with shrinkage being arranged and there is no inotropic yarn weaving carpet pattern; In pattern, by the part that has the shrinkage yarn to make, yarn natural shrinking, and the part that does not have the shrinkage yarn to make, yarn does not shrink, thereby obtains the carpet that pattern has stereovision.
2. the method with PBT long filament weaving multiple layer time carpet according to claim 1, is characterized in that also comprising step 4), the carpet that step 3) obtains is lockstitched a border, and the wide 0.5 cm～1cm that lockstitches a border, piece blanket specification is 1.4 meters * 2 meters～1.6 meters * 2.3 meters.
3. the method with PBT long filament weaving multiple layer time carpet according to claim 1 is characterized in that: the sth. made by twisting described step 1.1) to twist with the fingers for " Z " to; Described step 1.2) sth. made by twisting in to be " S " twist with the fingers to.
4. the method with PBT long filament weaving multiple layer time carpet according to claim 1 is characterized in that: described step 1.1), when PBT long filament list is twisted with the fingers, and line process in adding mineral oil, the addition of mineral oil accounts for 0.5%～1% of PBT long filament gross weight.
5. the method with PBT long filament weaving multiple layer time carpet according to claim 1, it is characterized in that described step 1.3) in, with step 1.2) to carry out thermal finalization be to carry out in oven heat for the PBT yarn that obtains, the temperature of oven heat is controlled at 70 ℃～90 ℃, and stoving time is 30 minutes～40 minutes; The shrinkage factor of PBT yarn is controlled at 21%～30%.
6. the method with PBT long filament weaving multiple layer time carpet according to claim 1, it is characterized in that: described step 1.1), the PBT long filament is the PBT monofilament of 300D/72F; Described step 1.2) in, then when twisting, be the twisting of 300D/2 thigh rubber alloy;
7. the method with PBT long filament weaving multiple layer time carpet according to claim 7, it is characterized in that: requirements of weaving process described step 2) is as follows:
The 300D/2 thigh PBT yarn and the polypropylene fiber yarn that obtain with step 1) mix and knit with 800 dtexs/150F list twisted filament;
Controlling weft density is 512 warp * (420～700) latitudes;
The tension force of controlling all yarns is controlled between 20N～25N;
Suede is high, and to be that 3.5 ~ 6.5mm weaves suede high, and being preferably 4.5mm or 6mm, to weave suede high.
8. the method with PBT long filament weaving multiple layer time carpet according to claim 2, it is characterized in that: in step 3): the technological requirement of gluing is, carry out on the Wilden gluing machine, use simultaneously Steam Heating, gluing speed is 1 m/min～1.5 m/mins, bake out temperature is 130 ℃ ~ 140 ℃, and drying time is 15 minutes～20 minutes, and baking oven length is 20 meters.
9. the method with PBT long filament weaving multiple layer time carpet according to claim 1, is characterized in that: described step 1.3), with step 1.2) processing of first dyeing of the PBT yarn that obtains, then carry out thermal finalization.
10. the method with PBT long filament weaving multiple layer time carpet according to claim 1, is characterized in that: in described step 1), obtain the shrinkage factor difference of yarn; Step 2) in, will there is no inotropic yarn and weave on the Wilden carpet knitter through the yarn of the different shrinkage factors that step 1) obtains.
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| CN103343416A (en) * | 2013-07-16 | 2013-10-09 | 溧阳市凯瑞地毯制造有限公司 | Axminster style Wilton carpet and weaving method thereof |
| CN104783631A (en) * | 2015-04-27 | 2015-07-22 | 昆山怡家居纺织有限公司 | Method for processing artificial sheepskin carpet |
| CN106400272A (en) * | 2015-07-29 | 2017-02-15 | 江苏开利地毯股份有限公司 | Manufacturing method of three-dimensional and metallic Wilton carpet |
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| CN103343416B (en) * | 2013-07-16 | 2015-04-29 | 溧阳市凯瑞地毯制造有限公司 | Axminster style Wilton carpet and weaving method thereof |
| CN104783631A (en) * | 2015-04-27 | 2015-07-22 | 昆山怡家居纺织有限公司 | Method for processing artificial sheepskin carpet |
| CN106400272A (en) * | 2015-07-29 | 2017-02-15 | 江苏开利地毯股份有限公司 | Manufacturing method of three-dimensional and metallic Wilton carpet |
| CN106400272B (en) * | 2015-07-29 | 2018-09-18 | 江苏开利地毯股份有限公司 | A kind of production method of the Wilden carpet of stereo metal texture |
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| CN103120534B (en) | 2014-07-02 |
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