CN106400272B - A kind of production method of the Wilden carpet of stereo metal texture - Google Patents
A kind of production method of the Wilden carpet of stereo metal texture Download PDFInfo
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- CN106400272B CN106400272B CN201510456049.2A CN201510456049A CN106400272B CN 106400272 B CN106400272 B CN 106400272B CN 201510456049 A CN201510456049 A CN 201510456049A CN 106400272 B CN106400272 B CN 106400272B
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Abstract
The invention discloses a kind of production methods of the Wilden carpet of stereo metal texture, provide a kind of production method that other materials, especially reflectorized material metallic yarn, high convergency yarn are applied to Wilden carpet together；Make carpet that there is the aesthetic of metallic yarn, can also emphasize carpet concavity and convexity.And in the selection of material plying so that reflecting metal yarn is supported on carpet, reflecting metal yarn has incorporated high convergency yarn, and more conducively reflecting metal yarn is taken；And combine application of the high-shrinkage yarn in pattern, the three-dimensional sense of stronger case of changing the line map.
Description
Technical field
The present invention relates to a kind of woven carpet more particularly to a kind of making sides of the Wilden carpet of stereo metal texture
Method.
Background technology
In recent years, with the high speed development of domestic real estate, the consumption habit of Chinese's residential use carpet has obtained
Larger promotion is obtained, the consumption figure of household block blanket is every year increasing with 25% or more speed.Due to the change of living environment,
Requirement to decorative product is higher and higher, and to the differentiation of product, novel specialty product are increasingly favored by market.
Currently, the product that this method is developed, unique in industry, with being continuously increased of the new pattern of the product,
The continuous popularization in market establishes stable development space for such product.Modern society, carpet other than traditional basic function,
Decorative embodiment is more and more obvious, consumer can reach carpet and other interiors by the collocation of flower pattern and color
Design the artistic effect of one integrated mass.In the prior art, the material of carpet is relatively simple, and a carpet only uses a kind of material,
Such as wool, acrylic, terylene, polypropylene fibre fiber, are constrained by traditional carpet material and production method, carpet applications it is breakthrough very
It is small.Although current textile fabric constantly releases new material, more and more specialty fibers, these materials are due to preventing
The limitation of technology, there are no the productions applied to Wilden carpet.
In the prior art (CN203947250U), a kind of thermal contraction carpet, including warp thread, weft yarn and pile yams are disclosed；
The warp thread and weft yarn interweave along warp, broadwise respectively；The pile yams are weaved path along it and are woven on weft yarn, it is characterized in that described
Pile yams distinguish different a variety of of material；The heat shrinking percentage of the pile yams of various materials is different；Same material pile yams are mutually tight
Neighbour constitutes area of the pattern on carpet breadth.The technology combines by the change of material, coordinates the addition etc. of heat treatment process,
Realize a kind of novel three-dimensional carpet surface.But this technology requires the yarn using different materials, and yarn must have certain heat
Shrinking percentage, and the percent thermal shrinkage of the yarn of different materials must difference can be only achieved the technique effect of stereo carpet；To yarn
Material it is more demanding, more complex.
In the prior art, exist and apply to spun gold, filamentary silver in carpet, but do not design reflectorized material metallic yarn and
High-shrinkage yarn knot is closed, and to design a kind of more conducively operation, can more show that reflectorized material metallic yarn characteristic and pulled down yarn are special
Property, make carpet that there is the aesthetic of reflecting metal yarn, can also emphasize carpet concavity and convexity.And in the selection of material plying, make
It obtains reflecting metal yarn to be able to be supported by high convergency yarn on carpet, reflecting metal yarn has incorporated high convergency yarn, more conducively instead
Light metallic yarn is taken；And combine application of the high-shrinkage yarn in pattern, the three-dimensional sense of stronger case of changing the line map.
Invention content
In order to overcome above-mentioned technical problem, the present invention to provide a kind of by other materials, especially reflectorized material metallic yarn, height
Shrink the production method that yarn applies to Wilden carpet together.Make carpet that there is the aesthetic of metallic yarn, can also emphasize
Carpet concavity and convexity.And in the selection of material plying so that reflecting metal yarn is supported on carpet, and reflecting metal yarn melts
High convergency yarn is entered, more conducively reflecting metal yarn is taken；And combine application of the high-shrinkage yarn in pattern, stronger case of changing the line map
Three-dimensional sense.
High convergency yarn is defined as follows：Temporarily without national standard, high convergency yarn enterprise is designated as high convergency yarn：According to fiber fibre
Degree, makes marks by 0.5g/ dtex pre-tensions, and the yarn for discharging the contraction ratio ＞ 20% after tension on year-on-year basis is known as high-shrinkage yarn
Line.
Reflectorized material metallic yarn defines：A kind of surface with metalloid light sensation, with high reflectivity can fiber；Such as gold
Gauze, silver tissue
Cloth speed defines：Cloth feeding (blanket) speed
The technical solution adopted by the present invention to solve the technical problems is as follows：
A kind of production method of the Wilden carpet of stereo metal texture, the production method include the following steps
Step 1：Material prepares：
(1) conventional yarns prepare：Select the pile yarns of 3200Dtex, the fiber number of weft material is 278TEX, and weft yarn
Material selection PP (polypropylene fibre)；Warp thread is 20N/4 polyesters；
(2) special yarn A：By 1 burst of shrinking percentage more than 20% high convergency yarn and reflective with the number of share of stock of process matching
Material metal yarn carries out doubling plying, and first twist parameter is 180T/M, and retwist parameter is 120T/M, by high convergency yarn and reflective material
Expect that metallic yarn combines resultant yarn；This special yarn A makes reflecting metal yarn be able to be supported by high convergency yarn on carpet, reflective
Metallic yarn incorporated high convergency yarn, and more conducively reflecting metal yarn is taken；
(3) special material B：Special material B selects 2 strands of high convergency yarn plying, carries out plying resultant yarn；
Step 2：Design：
According to design concept, as carried out Ridge tracing in Top, Ps, Ttexcelle software in special designs software；
Set the grain pattern and ratio of special yarn A；The wire for needing to highlight metal silk quality sense is weaved using special yarn A
Area of the pattern；
Set the grain pattern and ratio of special yarn B；The wire area of the pattern outer ring for highlighting metal silk quality sense is needed to use
Special yarn B weavings more highlight metal to form a circle constriction zone more to highlight the three-dimensional sense of wire area of the pattern 1
The height fall sense of silk area of the pattern 1 and surrounding constriction zone 2；
The empty latitude grain pattern position of setting and width：The empty latitude of one circle of constriction zone outer ring setting, empty latitude width are set as 2-4 millis
Rice；
It is converted by CSS profession loom switching softwares, the areas corresponding Ji Se utilize software such as on a 8 color machines
BMP format conversions at EP formatted files, meet loom identification；
Step 3：It is made woven：Corresponding process parameters are set:Setting is through close for 320/M；Filling density is set as 550/M；Setting
The a height of 10.5mm of suede；Breadth is 4 meters；Color is 8 colors；
Step 4：It sequentially humidified, glued on gluing machine after finishing the weaving, drying several big steps；Glue side's attribute：
Half flexible glue of butylbenzene；Humidify steam parameter：Humidify pressure control 0.2---0.22MPA glue amounts：350 grams/m；Rubber roller rotating speed：3
Rev/min；Heating, which is dried, discloses temperature：125-130℃；Drying temperature：120-130℃；Control cloth speed：1.4-1.6 m/min
Step 5：Flat hair：State modulator is as follows：Hair-consuming amount：0.3-0.4mm；Cloth speed：2m/ minutes
Step 6：The examination and test of products：Routine inspection is carried out by national standard GB/T14252.
Further, be fiber number it is 29n/2 ± 2n by high convergency yarn and reflectorized material metallic yarn plying in step (2)
Special material A.
Further, (or being special material A) fiber number of the reflectorized material metallic yarn is 30 × 6.
Further, the special material B fiber numbers are 29n/2 ± 2n.
Further, in step 4, cloth speed is preferably 1.5m/ minutes.
Further, in step 4, gluing machine used includes：Rack, into blanket device, humidifier, glue spreading apparatus and baking
Equipment for drying；Along the carpet direction of motion, it is described into blanket device in humidifier front end, glue spreading apparatus is applied in the rear end of humidifier
The rear end of adhesive dispenser is drying unit；The drying unit includes drum type brake dryer and chamber typed drying-machine；The box drying
Machine is connected to above rack, is connected to below rack into blanket device, humidifier and glue spreading apparatus, and drum type brake dryer is connected to
Rack front end；
The humidifier includes shell, steam jet and air accumulator；Be provided with carpet entrance below shell, shell it is upper
Fang Kaiyou carpets export；The steam jet is evenly distributed in shell, and nozzle is provided on steam jet, and nozzle exists towards carpet
Path in shell；The steam jet is connect with air accumulator.
Above-mentioned production method can obtain the Wilden carpet of stereo metal texture.
Description of the drawings
Fig. 1 is the structural schematic diagram of the Wilden carpet of the stereo metal texture of the present invention.
Wherein 1 is wire area of the pattern, and 2 be constriction zone, and 3 be empty latitude region
Specific implementation mode
Embodiment 1：
A kind of production method of the Wilden carpet of stereo metal texture, the production method include the following steps
Step 1：Material prepares：
(1) conventional yarns prepare：Select the pile yarns of 3200Dtex, the fiber number of weft material is 278TEX, and weft yarn
Material selection PP (polypropylene fibre)；Warp thread is 20N/4 polyesters；
(2) special yarn A：By 1 burst of shrinking percentage more than 20% high convergency yarn and reflective with the number of share of stock of process matching
Material metal yarn carries out doubling plying, and first twist parameter is 180T/M, and retwist parameter is 120T/M, by high convergency yarn and reflective material
Expect that metallic yarn combines resultant yarn；This special yarn A makes reflecting metal yarn be able to be supported by high convergency yarn on carpet, reflective
Metallic yarn incorporated high convergency yarn, and more conducively reflecting metal yarn is taken；
(3) special material B：Special material B selects 2 strands of high convergency yarn plying, carries out plying resultant yarn；
Step 2：Design：
According to design concept, as carried out Ridge tracing in Top, Ps, Ttexcelle software in special designs software；
Set the grain pattern and ratio of special yarn A；The wire for needing to highlight metal silk quality sense is weaved using special yarn A
Area of the pattern 1；
Set the grain pattern and ratio of special yarn B；The wire area of the pattern outer ring for highlighting metal silk quality sense is needed to use
Special yarn B weavings more highlight gold to form a circle constriction zone 2 more to highlight the three-dimensional sense of wire area of the pattern 1
Belong to the height fall sense of silk area of the pattern 1 and surrounding constriction zone 2；
The empty latitude grain pattern position of setting and width：Constriction zone outer ring setting one circle empty latitude region 3, empty latitude width is set as 2-
4 millimeters；
It is converted by CSS profession loom switching softwares, the areas corresponding Ji Se utilize software such as on a 8 color machines
BMP format conversions at EP formatted files, meet loom identification；
Step 3：It is made woven：Corresponding process parameters are set:Setting is through close for 320/M；Filling density is set as 550/M；Setting
The a height of 10.5mm of suede；Breadth is 4 meters；Color is 8 colors；
Step 4：It sequentially humidified, glued on gluing machine after finishing the weaving, drying several big steps；Glue side's attribute：
Half flexible glue of butylbenzene；Humidify steam parameter：Humidify pressure control 0.2---0.22MPA glue amounts：350 grams/m；Rubber roller rotating speed：3
Rev/min；Heating, which is dried, discloses temperature：125-130℃；Drying temperature：120-130℃；Control cloth speed：1.4-1.6 m/min
Step 5：Flat hair：State modulator is as follows：Hair-consuming amount：0.3-0.4mm；Cloth speed：2m/ minutes
Step 6：The examination and test of products：Routine inspection is carried out by national standard GB/T14252.
Further, be fiber number it is 29n/2 ± 2n by high convergency yarn and reflectorized material metallic yarn plying in step (2)
Special material A.
Further, (or being special material A) fiber number of the reflectorized material metallic yarn is 30 × 6.
Further, the special material B fiber numbers are 29n/2 ± 2n.
Further, in step 4, cloth speed is preferably 1.5m/ minutes.
Further, in step 4, gluing machine used includes：Rack, into blanket device, humidifier, glue spreading apparatus and baking
Equipment for drying；Along the carpet direction of motion, it is described into blanket device in humidifier front end, glue spreading apparatus is applied in the rear end of humidifier
The rear end of adhesive dispenser is drying unit；The drying unit includes drum type brake dryer and chamber typed drying-machine；The box drying
Machine is connected to above rack, is connected to below rack into blanket device, humidifier and glue spreading apparatus, and drum type brake dryer is connected to
Rack front end；
The humidifier includes shell, steam jet and air accumulator；Be provided with carpet entrance below shell, shell it is upper
Fang Kaiyou carpets export；The steam jet is evenly distributed in shell, and nozzle is provided on steam jet, and nozzle exists towards carpet
Path in shell；The steam jet is connect with air accumulator.
Above-mentioned production method can obtain the Wilden carpet of stereo metal texture.
Claims (6)
1. a kind of production method of the Wilden carpet of stereo metal texture, which is characterized in that the production method includes following step
Suddenly
Step 1：Material prepares：
(1) conventional yarns prepare：Select the pile yarns of 3200Dtex, the fiber number of weft material is 278TEX, and the material of weft yarn
Material selects PP polypropylene fibre；Warp thread is 20N/4 polyesters；
(2) special yarn A：High convergency yarn by 1 burst of shrinking percentage more than 20% and the reflectorized material with the number of share of stock of process matching
Metallic yarn carries out doubling plying, and first twist parameter is 180T/M, and retwist parameter is 120T/M, by high convergency yarn and reflectorized material gold
Belong to yarn and combines resultant yarn；This special yarn A allows reflecting metal yarn to be supported by high convergency yarn in weaving, while also sharp
In taking for reflecting metal yarn；
(3) special material B：Special material B selects 2 strands of high convergency yarn plying, carries out plying resultant yarn；
Step 2：Design：
According to design concept, Ridge tracing is carried out in Top, Ps, Ttexcelle software in special designs software
Set the grain pattern and ratio of special yarn A；The wire pattern for needing to highlight metal silk quality sense is weaved using special yarn A
Region；
Set the grain pattern and ratio of special yarn B；Need the wire area of the pattern outer ring for highlighting metal silk quality sense using special
Yarn B weavings, to form a circle constriction zone, more to highlight three-dimensional sense and the height fall sense of wire area of the pattern；
The empty latitude grain pattern position of setting and width：The empty latitude of one circle of constriction zone outer ring setting, empty latitude width are set as 2-4 millimeters；
It is converted by CSS profession loom switching softwares, the areas corresponding Ji Se, on a 8 color machines, using software BMP
Format conversion meets loom identification at EP formatted files；
Step 3：It is made woven：Corresponding process parameters are set:Setting is through close for 320/M；Filling density is set as 550/M；It is high to set suede
For 10.5mm；Breadth is 4 meters；Color is 8 colors；
Step 4：It sequentially humidified, glued on gluing machine after finishing the weaving, drying several big steps；Glue side's attribute：Butylbenzene
Half flexible glue；Humidify steam parameter：Humidify pressure control 0.2---0.22MPA glue amounts：350 grams/m；Rubber roller rotating speed：3 turns/
Point；Barrel temperature is dried in heating：125-130℃；Drying temperature：120-130℃；Control cloth speed：1.4-1.6 m/min
Step 5：Flat hair：State modulator is as follows：Hair-consuming amount：0.3-0.4mm；Cloth speed：2m/ minutes
Step 6：The examination and test of products：Routine inspection is carried out by national standard GB/T14252.
2. a kind of production method of the Wilden carpet of stereo metal texture according to claim 1, which is characterized in that step
It is the special material A that fiber number is 29N/2 ± 2N by high convergency yarn and reflectorized material metallic yarn plying in rapid 1.
3. a kind of production method of the Wilden carpet of stereo metal texture according to claim 1, which is characterized in that institute
The special material B fiber numbers stated are 29N/2 ± 2N.
4. a kind of production method of the Wilden carpet of stereo metal texture according to claim 1, which is characterized in that step
In rapid 4, cloth speed is 1.5m/ minutes.
5. a kind of production method of the Wilden carpet of stereo metal texture according to claim 1, which is characterized in that step
In rapid 4, gluing machine used includes：Rack, into blanket device, humidifier, glue spreading apparatus and drying unit；Along the carpet side of moving
To, it is described into blanket device in humidifier front end, for glue spreading apparatus in the rear end of humidifier, the rear end of glue spreading apparatus is drying dress
It sets；The drying unit includes drum type brake dryer and chamber typed drying-machine；The chamber typed drying-machine is connected to above rack, into blanket
Device, humidifier and glue spreading apparatus are connected to below rack, and drum type brake dryer is connected to rack front end；The humidifier
Including shell, steam jet and air accumulator；It is provided with carpet entrance below shell, carpet outlet is provided with above shell；It is described
Steam jet is evenly distributed in shell, and nozzle, path of the nozzle towards carpet in shell are provided on steam jet；The steaming
Vapour jet pipe is connect with air accumulator.
6. a kind of production method of the Wilden carpet of stereo metal texture of Claims 1 to 4 any one of them is prepared
Wilden carpet.
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| CN201510456049.2A CN106400272B (en) | 2015-07-29 | 2015-07-29 | A kind of production method of the Wilden carpet of stereo metal texture |
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| CN106400272B true CN106400272B (en) | 2018-09-18 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4035936A1 (en) * | 1989-12-13 | 1991-06-20 | Herbert Janssen | Carpet weaving process - uses double shed gripper loom with double lift Jacquard |
| DE20215361U1 (en) * | 2002-10-07 | 2003-02-13 | Anker Teppichboden Gebr Schoel | Wire foundation carpet, has warp threads made exclusively of wool |
| CN103061156A (en) * | 2012-12-31 | 2013-04-24 | 宁波信达利汽车内饰材料有限公司 | Manufacture method of all-fiber antiskid tufting cloth |
| CN103120534A (en) * | 2013-02-06 | 2013-05-29 | 江苏开利地毯股份有限公司 | Method of weaving multi-layer carpet with polybutylece terephthalate (PBT) filament |
| CN103343416A (en) * | 2013-07-16 | 2013-10-09 | 溧阳市凯瑞地毯制造有限公司 | Axminster style Wilton carpet and weaving method thereof |
-
2015
- 2015-07-29 CN CN201510456049.2A patent/CN106400272B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4035936A1 (en) * | 1989-12-13 | 1991-06-20 | Herbert Janssen | Carpet weaving process - uses double shed gripper loom with double lift Jacquard |
| DE20215361U1 (en) * | 2002-10-07 | 2003-02-13 | Anker Teppichboden Gebr Schoel | Wire foundation carpet, has warp threads made exclusively of wool |
| CN103061156A (en) * | 2012-12-31 | 2013-04-24 | 宁波信达利汽车内饰材料有限公司 | Manufacture method of all-fiber antiskid tufting cloth |
| CN103120534A (en) * | 2013-02-06 | 2013-05-29 | 江苏开利地毯股份有限公司 | Method of weaving multi-layer carpet with polybutylece terephthalate (PBT) filament |
| CN103343416A (en) * | 2013-07-16 | 2013-10-09 | 溧阳市凯瑞地毯制造有限公司 | Axminster style Wilton carpet and weaving method thereof |
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| CN106400272A (en) | 2017-02-15 |
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Effective date of registration: 20180925 Address after: 835000 the Xinjiang Uygur Autonomous Region Yili Kazakhstan Autonomous Prefecture Kuitun Kashi East Road 58 Patentee after: Xinjiang Carrier Carpet Weaving Co., Ltd. Address before: 213300 Jiangsu Changzhou Liyang Kunlun Economic Development Zone No. 58 Kunlun North Road Patentee before: Jiangsu Kaili Carpet Co., Ltd. |
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