CN106313749B - The preparation method of antistatic sofa fabric - Google Patents
The preparation method of antistatic sofa fabric Download PDFInfo
- Publication number
- CN106313749B CN106313749B CN201610675021.2A CN201610675021A CN106313749B CN 106313749 B CN106313749 B CN 106313749B CN 201610675021 A CN201610675021 A CN 201610675021A CN 106313749 B CN106313749 B CN 106313749B
- Authority
- CN
- China
- Prior art keywords
- yarn
- roller
- fabric
- starching
- antistatic
- Prior art date
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- 239000004744 fabric Substances 0.000 title claims abstract description 143
- 238000002360 preparation method Methods 0.000 title claims abstract description 27
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Classifications
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- A—HUMAN NECESSITIES
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/063—Load-responsive characteristics high strength
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/16—Physical properties antistatic; conductive
Abstract
The present invention provides a kind of preparation method of antistatic sofa fabric, belongs to home textile technical field, comprises the following steps：(1) raw material spinning is selected；(2) yarn post-processes：Section dye；Warping starching；(3) weave：Weave upper strata fabric and lower floor's fabric；(4) antistatic finish：(5) abrasion resistant finish：(6) bond：Upper strata fabric is Nian Jie compound with lower floor fabric；Warping starching machine used includes the creel for drawing yarn in step (2), for adjusting the first strainer and the second strainer of yarn tension, the first starching mechanism and the second starching mechanism for yarn sizing, and the warp beam of winding yarn, the warping starching machine can integrate the warping of yarns and starching is handled, the sizing rate of yarn handled via the warping starching machine is high, filoplume is few, thus the electrostatic interaction between the fabric yarn woven is small, the sofa fabric produced by this method can resist exterior static and internal electrostatic simultaneously, antistatic effect is lasting.
Description
Technical field
The invention belongs to home textile technical field, is related to a kind of preparation method of antistatic sofa fabric.
Background technology
Current garment material is mainly formed using yarn weavings such as cotton, hair, chemical fibres, and the mutual friction of clothes phase can produce quiet
Electricity, therefore the research for the antistatic property of garment material is always the focus of this area.In daily life, we
Clothing can rub with family's textile fabric simultaneously, such as when being sitting on sofa seat, the contact with sofa fabric is relatively more, existing
Sofa fabric antistatic effect it is poor, lean against on sofa, in the presence of electrostatic, hair is easily attracted on sofa,
When standing up, cause hair style in disorder, in addition the moulding of the electrostatic influence clothing between clothing, easily cause inconvenience and embarrassment.
Therefore it is also required to improve its antistatic property for family's textile fabric used in sofa.
Chinese patent CN201320187689.4 discloses a kind of anti-static function fabric, in the upper and lower surface of fabric base layer
Antistatic coating and lower antistatic coating is respectively coated, so that fabric possesses antistatic effect.Due to antistatic coating
Formed by antistatic finishing agent coating, therefore antistatic effect is not permanent, the fabric wears no resistance,
If sofa fabric use, than very fast, antistatic effect easily gradually weakens for the abrasion of antistatic coating, until losing completely
Effect, the fabric function is single in addition, and the modern life can not be met to the multi-functional requirement of family's textile fabric.
The content of the invention
The purpose of the present invention is above mentioned problem be present for existing technology, it is proposed that a kind of system of antistatic sofa fabric
Make method, the sofa fabric made by this method can resist exterior static and internal electrostatic simultaneously, and antistatic effect is lasting.
The purpose of the present invention can be realized by following technical proposal：
The preparation method of antistatic sofa fabric, it is characterised in that comprise the following steps：
(1) raw material spinning is selected：From polyester fiber and cotton fiber, and appropriate conductive fiber is added, three kinds of fibers are mixed
Spinning after conjunction, gained scribbled pass through as table；From terylene, flax and meta-aramid, first passing through match sieve spinning process will wash
Synthetic fibre and flax are compound, as sandwich layer, then meta-aramid are coated on to the surface of sandwich layer, gained composite yarn by ring yarn process
As the first weft yarn；From terylene, flax and meta-aramid, it is compound by terylene and flax to first pass through match sieve spinning process, as
Sandwich layer, then meta-aramid is coated on to the surface of sandwich layer, gained composite yarn is as the second weft yarn；Neil is avenged from 20~150D
Yarn and 20~75D cotton yarns, and it is used as back warp and back weft after closing twisting；
(2) yarn post-processes：
Section dye：Table is passed through, the first weft yarn and the second weft yarn carry out section dye respectively, make it that multiple color sections be presented respectively, assorted
Segment length；
Warping starching：Table after back warp and section dye by warping starching machine through carrying out warping and starching respectively；
(3) weave：Table is passed through, the first weft yarn and the second weft yarn are sent into weaving loom, the first weft yarn and the second weft yarn phase up and down
It is folded, outer weft is formed, table latitude and longitude goes out upper strata fabric along direction of warp and weft weaving；Back warp and back weft are sent into weaving loom, it is inner
Through going out lower floor's fabric along direction of warp and weft weaving with back weft；
(4) antistatic finish：On upper strata, the upper surface coating antistatic finishing agent of fabric, is formed upper antistatic after drying
Layer；Antistatic finishing agent is coated in the lower surface of lower floor's fabric, lower antistatic layer is formed after drying；
(5) abrasion resistant finish：The coated with nano corrosion-resistant abrasion coating on upper antistatic layer, wearing layer is formed after drying；
(6) bond：Placed on lower floor's fabric and be provided with the substrate in some dispensing holes, toward substrate on coat adhesive, remove
After substrate, upper strata fabric is overlayed on lower floor's fabric, makes upper strata fabric Nian Jie compound with lower floor fabric by hot pressing.
Warping starching machine can integrate the warping of yarns and starching is handled, the yarn handled via the warping starching machine
The line rate of sizing is high, and filoplume is few, and electrostatic interaction caused by the fabric yarn-yarn friction thus woven is small, the sand produced by this method
Fermentation material can resist exterior static and internal electrostatic simultaneously, and antistatic effect is lasting.
In the preparation method of above-mentioned antistatic sofa fabric, warping starching machine used includes drawing in step (2)
Go out the creel of yarn, the first strainer for adjusting yarn tension and the second strainer, for yarn sizing
One starching mechanism and the second starching mechanism and the warp beam for winding yarn；First strainer, the first starching mechanism, on second
Pulp grinder structure, the second strainer are successively set between creel and warp beam along yarn direction of transfer, creel and first
It is front and rear between tight mechanism to be sequentially provided with collection filament plate and spreader；Being provided between first starching mechanism and the second starching mechanism can be to yarn
The heating tube of line heating；Drying mechanism is provided between second starching mechanism and the second strainer；First strainer and first
The humidification case that preheating and humidifying is carried out to yarn is provided between starching mechanism, is disappeared between the first strainer and humidification case provided with electrostatic
Except device, humidification case has the tank for containing hot water, and heating plate is provided with bottom of gullet, humidifies and is fixed with spray at the top of the inwall of case
Pipe, shower are connected with tank, and the guide roller of transmission yarn is provided between shower and tank.
In the preparation method of above-mentioned antistatic sofa fabric, the first starching mechanism includes the first slurry for containing slurries
Pond, the first starching mechanism also include set gradually along yarn direction of transfer cord roller one, submergence roller one, cord roller two, leaching
Do not have roller two, squeezing roller one and sizing roller one, submergence roller one is arranged between cord roller one and cord roller two, and submergence roller two is arranged on
Between cord roller two and sizing roller one, squeezing roller one is arranged on the top of sizing roller one, and cord roller one and cord roller two are set respectively
Put and be separately positioned in the top of slurries, submergence roller one and submergence roller two in slurries, sizing roller one is partially disposed in slurries.
In the preparation method of above-mentioned antistatic sofa fabric, the second starching mechanism includes the second slurry for containing slurries
Pond, the second starching mechanism also include set gradually along yarn direction of transfer cord roller three, submergence roller three, squeezing roller two, on
Slurry roller two, submergence roller four, squeezing roller three and sizing roller three, submergence roller three are arranged between cord roller three and sizing roller two, mud jacking
Roller two is arranged on the top of sizing roller two, and submergence roller four is arranged between sizing roller two and sizing roller three, and squeezing roller three is arranged on
The top of sizing roller three, cord roller three are arranged on the top of slurries, and submergence roller three and submergence roller four are arranged in slurries, sizing roller
Two and sizing roller three be partially disposed in slurries.
In the preparation method of above-mentioned antistatic sofa fabric, the first stock tank has the first yarn entering opening penetrated for yarn
With the first yarn outlet passed for yarn, the first yarn entering opening and the first yarn outlet are all embedded with Yarn-guiding mouth, and cord roller one is adjacent to
First yarn entering opening, is provided with midge block one and midge block two before the first yarn outlet, and midge block one and midge block two are all disposed within the
The slurries top of one stock tank, midge block one and midge block gap setting about two；Second stock tank has second penetrated for yarn
Yarn entering opening and the second yarn outlet passed for yarn, the second yarn entering opening and the second yarn outlet are all embedded with Yarn-guiding mouth；Cord roller three
The second yarn entering opening is adjacent to, is provided with midge block three and midge block four before the second yarn outlet, midge block three and midge block four are all set
Put above the slurries of the second stock tank, midge block three and midge block gap setting about four.
In the preparation method of above-mentioned antistatic sofa fabric, the gap of midge block one and midge block two is more than midge block
Three and the gap of midge block four；Midge block one, midge block two, midge block three and midge block four offer overflowing for discharge remaining slurry respectively
Discharge orifice.
In the preparation method of above-mentioned antistatic sofa fabric, the lower section of heating tube is provided with the liquid-collecting barrel for collecting remaining slurry,
One end of liquid-collecting barrel is resisted against the first stock tank, and the other end of liquid-collecting barrel is resisted against the second stock tank；Heating tube offers leads to for yarn
The yarn path crossed, yarn path outer wrapping electrothermal layer, electrothermal layer outer wrapping thermal insulation layer；The bottom of yarn path offers water conservancy diversion
Groove, guiding gutter tilt down from middle to both ends.
In the preparation method of above-mentioned antistatic sofa fabric, drying mechanism includes casing, and multiple add is provided with casing
The electrothermal tube of hot air temperature, and multiple airducts that hot-air is blowed to yarn；Electrothermal tube centered on yarn radially
It is spaced apart, an airduct is provided between each two electrothermal tube.
In the preparation method of above-mentioned antistatic sofa fabric, upper strata fabric is woven as plain weave, and lower floor's fabric is knitted
Make as twill-weave, the thickness ratio of upper strata fabric and lower floor's fabric is 1:2, the gluing used in upper strata fabric and lower floor's fabric bonding
Agent uses adhesive for polyurethane.
In the preparation method of above-mentioned antistatic sofa fabric, the door width of the fabric is 150~280cm.
Compared with prior art, the present invention has the advantage that：
1st, the table for weaving upper strata fabric is passed through and the back warp of weaving lower floor fabric is post-processed with warping starching machine, it is whole
Integrate yarns warping through starching machine and starching is handled, improve production efficiency；By handled by the warping starching machine
Sizing rate of yarn is high, and filoplume is few, so as to reduce electrostatic caused by yarn-yarn friction, significantly reduces fabric in itself
Electrostatic；
2nd, table is added conductive fiber so that thus woven upper strata fabric possesses permanent antistatic effect, energy
Internal electrostatic and exterior static are enough eliminated, upper antistatic layer and lower antistatic layer are formed by antistatic finish, can be eliminated
Exterior static, the sofa fabric thus produced can resist exterior static and internal electrostatic, and antistatic effect superposition energy simultaneously
Enough play notable effective antistatic effect；
3rd, wearing layer is set to play protective action to upper antistatic layer, the loss of antistatic layer in reduction, while
The wearability of whole fabric is enhanced, improves service life.
Brief description of the drawings
Fig. 1 is the process flow diagram of the antistatic sofa fabric of the present invention.
Fig. 2 is the partial structural diagram of the warping starching machine of the present invention, illustrates the first half of warping starching machine.
Fig. 3 is the partial structural diagram of the warping starching machine of the present invention, illustrates the latter half of warping starching machine.
Fig. 4 is the structural representation of the first starching mechanism of the warping starching machine of the present invention.
Fig. 5 is the structural representation of the second starching mechanism of the warping starching machine of the present invention.
Fig. 6 is the structural representation of the heating tube of the warping starching machine of the present invention.
Fig. 7 is the structural representation of the drying mechanism of the warping starching machine of the present invention.
In figure, 11, creel；12nd, filament plate is collected；13rd, spreader；14th, the first strainer；15th, Xelminator；16、
Second strainer；17th, warp beam；20th, the first starching mechanism；21st, the first stock tank；22nd, cord roller one；23rd, submergence roller one；24、
Cord roller two；25th, submergence roller two；26th, squeezing roller one；27th, sizing roller one；281st, midge block one；282nd, midge block two；30th,
Two starching mechanisms；31st, the second stock tank；32nd, cord roller three；33rd, submergence roller three；34th, squeezing roller two；35th, sizing roller two；36th, soak
Do not have roller four；37th, squeezing roller three；38th, sizing roller three；391st, midge block three；392nd, midge block four；40th, heating tube；41st, yarn leads to
Road；42nd, electrothermal layer；43rd, thermal insulation layer；44th, liquid-collecting barrel；50th, drying mechanism；51st, casing；52nd, electrothermal tube；53rd, airduct；60th, add
Wet tank；61st, tank；62nd, heating plate；63rd, shower；64th, guide roller.
Embodiment
It is the specific embodiment of the present invention and with reference to accompanying drawing below, technical scheme is further described,
But the present invention is not limited to these embodiments.
As shown in Figures 1 to 7, the invention provides a kind of preparation method of antistatic sofa fabric, comprise the following steps：
(1) raw material spinning is selected：From polyester fiber and cotton fiber, and appropriate conductive fiber is added, three kinds of fibers are mixed
Spinning after conjunction, gained scribbled pass through as table；From terylene, flax and meta-aramid, first passing through match sieve spinning process will wash
Synthetic fibre and flax are compound, as sandwich layer, then meta-aramid are coated on to the surface of sandwich layer, gained composite yarn by ring yarn process
As the first weft yarn；From terylene, flax and meta-aramid, it is compound by terylene and flax to first pass through match sieve spinning process, as
Sandwich layer, then meta-aramid is coated on to the surface of sandwich layer, gained composite yarn is as the second weft yarn；Neil is avenged from 20~150D
Yarn and 20~75D cotton yarns, and it is used as back warp and back weft after closing twisting；
(2) yarn post-processes：
Section dye：Table is passed through, the first weft yarn and the second weft yarn carry out section dye respectively, make it that multiple color sections be presented respectively, assorted
Segment length；
Warping starching：Table after back warp and section dye by warping starching machine through carrying out warping and starching respectively；
(3) weave：Table is passed through, the first weft yarn and the second weft yarn are sent into weaving loom, the first weft yarn and the second weft yarn phase up and down
It is folded, outer weft is formed, table latitude and longitude goes out upper strata fabric along direction of warp and weft weaving；Back warp and back weft are sent into weaving loom, it is inner
Through going out lower floor's fabric along direction of warp and weft weaving with back weft；
(4) antistatic finish：On upper strata, the upper surface coating antistatic finishing agent of fabric, is formed upper antistatic after drying
Layer；Antistatic finishing agent is coated in the lower surface of lower floor's fabric, lower antistatic layer is formed after drying；
(5) abrasion resistant finish：The coated with nano corrosion-resistant abrasion coating on upper antistatic layer, wearing layer is formed after drying；
(6) bond：Placed on lower floor's fabric and be provided with the substrate in some dispensing holes, toward substrate on coat adhesive, remove
After substrate, upper strata fabric is overlayed on lower floor's fabric, makes upper strata fabric Nian Jie compound with lower floor fabric by hot pressing.
The warping starching machine can integrate the warping of yarns and starching is handled, and is handled via the warping starching machine
Sizing rate of yarn is high, and filoplume is few, and electrostatic interaction caused by the fabric yarn-yarn friction thus woven is small, by this method production
Sofa fabric can resist exterior static and internal electrostatic simultaneously, and antistatic effect is lasting.
Substrate used is due to offering some dispensing holes in step (6), after coating adhesive in base fabric, adhesive
Can point-like it be distributed on lower floor's fabric, it is easy to operation so as to realize that the point of upper strata fabric and lower floor's fabric bonds.
It is noted that above-mentioned steps and unique sequence of steps of the preparation method of the antistatic sofa fabric is represented,
Selectively, can first by upper strata fabric it is Nian Jie with lower floor fabric it is compound after carry out antistatic finish step again and walked with abrasion resistant finish
Suddenly, above step is only preferred embodiment.Specifically, back warp and table carry out warping and starching through use warping starching machine,
Hereinafter the back warp of actually located reason is substituted in warping starching machine with " yarn " and table passes through, for ease of illustrating the warping starching machine
Operation principle, therefore " back warp " and " table warp " is not substituted into explanation specifically.
Warping starching machine used includes the creel 11 of extraction yarn, for adjusting yarn tension in step (2)
First strainer 14 and the second strainer 16, the first starching mechanism 20 for yarn sizing and the second starching mechanism 30,
And the warp beam 17 of winding yarn；First strainer 14, the first starching mechanism 20, the second starching mechanism 30, the second tensioning device
Structure 16 is successively set between creel 11 and warp beam 17 along yarn direction of transfer, the strainer 14 of creel 11 and first it
Between front and rear be sequentially provided with collection filament plate 12 and spreader 13；Being provided between first starching mechanism 20 and the second starching mechanism 30 can be to yarn
The heating tube 40 of line heating；Drying mechanism 50 is provided between second starching mechanism 30 and the second strainer 16；First tensioning device
The humidification case 60 that preheating and humidifying is carried out to yarn, the first strainer 14 and humidification are provided between the starching mechanism 20 of structure 14 and first
Xelminator 15 is provided between case 60, humidification case 60 has the tank 61 for containing hot water, heating plate is provided with the bottom of tank 61
62, humidify and be fixed with shower 63 at the top of the inwall of case 60, shower 63 is connected with tank 61, shower 63 and tank 61 it
Between be provided with transmission yarn guide roller 64.
The warping starching machine integrates yarn warping and yarn sizing, and its operation principle is：It is wound with creel 11
Yarn, yarn are drawn by creel 11, are concentrated by collecting filament plate 12, by spreader 13, through the first strainer 14, by the
One strainer 14 adjusts yarn tension, and yarn is after the tension adjustment of the first round, by Xelminator 15, through humidification
Case 60, shower 63 suck tank 61 in hot water, will be hot water atomized after be sprayed on penetrate humidification case 60 yarn on so that yarn
It is wetted, and due to being hot water atomized, therefore there is certain temperature, so that the fiber of yarn opens, expand between fiber
Gap.Entering the first starching mechanism 20 through the yarn after humidification case 60, slurries are coated on yam surface by the first starching mechanism 20,
Yarn, through heating tube 40, is heated in heating tube 40 after the starching of the first round, can not only improve yam surface
The adhesive force of slurries, and the slurries that can promote to be coated on yam surface little by little penetrate into yarn interior.Starched with first layer
Liquid and the yarn after heating enter the second starching mechanism 30, and the second starching mechanism 30 is carried out to yarn on the second wheel
Slurry, successively by the yarn of two-wheeled starching, yam surface can be firmly attached slurries, and slurries can be impregnated with yarn interior and go forward side by side
Enter in fibre gap.Yarn after the second starching mechanism 30 enters drying mechanism 50, and dipping is starched by drying mechanism 50
The drying yarn of liquid, the yarn after drying pass through the second strainer 16, and yarn is carried out second by the second strainer 16
Tension adjustment, be finally sent to warp beam 17, wound by warp beam 17, at the same complete yarn warping and starching processing, improve
Yarn treatment efficiency.
It is noted that yarn carries out preheating and humidifying processing before first time starching by humidifying case 60, be advantageous to
Improve the attachment of slurries and be impregnated with degree.
It is noted that high by the sizing rate of yarn handled by the warping starching machine, filoplume is few, so as to reduce
Electrostatic caused by yarn-yarn friction.In addition, Xelminator 15 can eliminate the electrostatic of yarn in itself.Specifically, first
Starching mechanism 20 includes the first stock tank 21 for containing slurries, and the first starching mechanism 20 also includes setting successively along yarn direction of transfer
Cord roller 1, submergence roller 1, cord roller 2 24, submergence roller 2 25, squeezing roller 1 and the sizing roller 1 put, submergence roller
One 23 are arranged between cord roller 1 and cord roller 2 24, submergence roller 2 25 be arranged on cord roller 2 24 and sizing roller 1 it
Between, squeezing roller 1 is arranged on the top of sizing roller 1, and cord roller 1 and cord roller 2 24 are separately positioned on the upper of slurries
Side, submergence roller 1 and submergence roller 2 25 are separately positioned in slurries, and sizing roller 1 is partially disposed in slurries.
Cord roller 1, cord roller 2 24, sizing roller 1 and squeezing roller 1 respectively with 21 rotatable phase of the first stock tank
Even, submergence roller 1 and submergence roller 2 25 are individually fixed in the first stock tank 21, and cord roller 1 and cord roller 2 24 are used for yarn
Line is transmitted forward, and yarn is passed to by the upside of cord roller 1, first from the upper surface of cord roller 1 from top to down around to leaching
Do not have the lower section of roller 1, then from the lower surface of submergence roller 1 from bottom to up around to the top of cord roller 2 24, then from
The upper surface of cord roller 2 24 is from top to down around to the lower section of submergence roller 2 25, finally from the lower surface of submergence roller 2 25 under
And Shangdi is penetrated between squeezing roller 1 and sizing roller 1.
Enter slurries for the first time when yarn bypasses submergence roller 1, enter slurries around second during submergence roller 2 25, lead to
After twice more slurries can be attached with slurry liquid contacts, yarn.Squeezing roller 1 and sizing roller 1 have to be worn for yarn
The gap crossed, and when yarn passes through, can be by the squeezing action of squeezing roller 1 and sizing roller 1, i.e. mud jacking, so as to will
A part of slurries press-in yarn interior of yam surface is attached to, and sizing roller 1 is partly placed in slurries, sizing roller one
27 carry slurries rotation, so as to add the slurries amount on surface when yarn is squeezed.
Specifically, the second starching mechanism 30 includes the second stock tank 31 for containing slurries, and the second starching mechanism 30 also includes edge
The cord roller 3 32, submergence roller 3 33, squeezing roller 2 34, sizing roller 2 35, submergence roller four that yarn direction of transfer sets gradually
36th, squeezing roller 3 37 and sizing roller 3 38, submergence roller 3 33 are arranged between cord roller 3 32 and sizing roller 2 35, squeezing roller two
34 are arranged on the top of sizing roller 2 35, and submergence roller 4 36 is arranged between sizing roller 2 35 and sizing roller 3 38, squeezing roller three
37 are arranged on the top of sizing roller 3 38, and cord roller 3 32 is arranged on the top of slurries, and submergence roller 3 33 and submergence roller 4 36 are set
Put in slurries, sizing roller 2 35 and sizing roller 3 38 are partially disposed in slurries.
Cord roller 3 32, sizing roller 3 38, squeezing roller 3 37, sizing roller 3 38, squeezing roller 3 37 respectively with the second stock tank
31 is rotatable connected, and submergence roller 3 33 and submergence roller 4 36 are individually fixed in the second stock tank 31, and cord roller 3 32 is used for yarn
Forward, yarn is passed to by the upside of cord roller 3 32 for transmission, first from the upper surface of cord roller 3 32 from top to down around to submergence
The lower section of roller 3 33, then from the lower surface of submergence roller 3 33 penetrate from bottom to up squeezing roller 3 37 and sizing roller 3 38 it
Between, and pressure is finally penetrated from bottom to up from the lower surface of submergence roller 4 36 around to the lower section of submergence roller 4 36 from top to down
Starch between roller 3 37 and sizing roller 3 38.
Third time enters slurries when yarn bypasses submergence roller 3 33, yarn pass through squeezing roller 2 34 and sizing roller 2 35 it
Between, by the squeezing action of squeezing roller 2 34 and sizing roller 2 35, so as to promote slurries to enter yarn interior.Yarn passes through this
Extruding around submergence roller 4 36 and enters slurries the 4th time later, further to increase the slurries adhesion amount of yam surface, when
When yarn is through squeezing roller 3 37 and sizing roller 3 38, yarn last time receives extruding, from the first stock tank 21 to the second
Stock tank 31, yarn have four contact slurries altogether and by mud jacking three times, make slurries can not only be attached to yam surface and
Yarn can be impregnated with, is entered between yarn fibers, is effectively improved the rate of sizing.
Specifically, the first stock tank 21 has the first yarn entering opening penetrated for yarn and the first yarn outlet passed for yarn,
First yarn entering opening and the first yarn outlet are all embedded with Yarn-guiding mouth, and cord roller 1 is adjacent to the first yarn entering opening, the first yarn outlet it
Preceding to be provided with midge block 1 and midge block 2 282, midge block 1 and midge block 2 282 are all disposed within the slurry of the first stock tank 21
Liquid top, midge block 1 and midge block gap setting about 2 282.
Yarn after first time mud jacking passes through midge block 1 and midge block 2 282, and from the first yarn outlet
First stock tank 21, midge block 1 and midge block 2 282, which are used to absorb, removes the unnecessary slurries of yam surface, so as to control yarn
The slurries adhesion amount on line surface.
Second stock tank 31 has the second yarn entering opening penetrated for yarn and the second yarn outlet passed for yarn, and second enters yarn
Mouth and the second yarn outlet are all embedded with Yarn-guiding mouth；Cord roller 3 32 is adjacent to the second yarn entering opening, is provided with and inhales before the second yarn outlet
Lumps 3 391 and midge block 4 392, midge block 3 391 and midge block 4 392 are all disposed within above the slurries of the second stock tank 31,
Midge block 3 391 and midge block gap setting about 4 392.
Yarn after third time mud jacking passes through midge block 3 391 and midge block 4 392, and from the second yarn outlet
Second stock tank 31, midge block 3 391 and midge block 4 392, which are used to absorb, removes the unnecessary slurries of yam surface, so as to control yarn
The slurries adhesion amount on line surface.
Specifically, the gap of midge block 1 and midge block 2 282 is more than between midge block 3 391 and midge block 4 392
Gap；Midge block 1, midge block 2 282, midge block 3 391 and midge block 4 392 offer the overflow of discharge remaining slurry respectively
Hole.
After midge block 1 and midge block 2 282 absorb unnecessary slurries, slurries can flow out from spout hole and fall into first
Stock tank 21, similarly, after midge block 3 391 and midge block 4 392 absorb unnecessary slurries, slurries can flow out and fall into from spout hole
Second stock tank 31, so as to form recycling for slurries.
Specifically, the lower section of heating tube 40 is provided with the liquid-collecting barrel 44 for collecting remaining slurry, and one end of liquid-collecting barrel 44 is resisted against first
Stock tank 21, the other end of liquid-collecting barrel 44 are resisted against the second stock tank 31；Heating tube 40 offers the yarn path 41 passed through for yarn,
The outer wrapping electrothermal layer 42 of yarn path 41, the outer wrapping thermal insulation layer 43 of electrothermal layer 42；The bottom of yarn path 41 offers guiding gutter,
Guiding gutter tilts down from middle to both ends.
Electrothermal layer 42 is used to heat yarn path 41, the yarn through yarn path 41 is heated, to promote slurries to enter
Yarn is interior and promotes the drying of slurries, wherein, the unnecessary slurries of yam surface drop to guiding gutter from yam surface, in water conservancy diversion
Liquid-collecting barrel 44 is flowed under the guide effect of groove, is collected by liquid-collecting barrel 44.
Specifically, drying mechanism 50 includes casing 51, and the electrothermal tube 52 of multiple heated air temperatures is provided with casing 51, with
And multiple airducts 53 that hot-air is blowed to yarn；Heating tube 40 is radially spaced apart centered on yarn, each two electricity
An airduct 53 is provided between heat pipe 52.
Electrothermal tube 52 is radially distributed, when yarn is by casing 51, yarn can by comprehensive heat effect, and
Electrothermal tube 52 acts synergistically with airduct 53, and yarn slurries on its surface under the brushing of hot blast can speed up drying and form film layer.
The antistatic sofa fabric produced by above-mentioned antistatic sofa fabric preparation method, including upper strata fabric
With lower floor's fabric, there is adhesive layer between upper strata fabric and lower floor's fabric, upper strata fabric is compound by adhesive layer and lower floor fabric
Connection, lower floor's fabric is by Chenille Yarns and cotton braid into twill-weave；The upper surface of upper strata fabric is provided with upper antistatic layer, on
Shell fabric is woven into plain weave by table latitude and longitude, and table latitude and longitude is all section yarn dyeing, and outer weft includes the first weft yarn and is used for
The first weft yarn is jacked up to form the second weft yarn of figure, table forms via terylene, cotton and conductive fiber blending, outer weft by terylene,
Flax and meta-aramid fibers are combined.
Upper strata fabric is that the sofa fabric passes through towards external object and the one side of user, the table of braiding upper strata fabric
Blending has conductive fiber, and conductive fiber can make to produce corona discharge between fiber, so that upper strata fabric possesses forever in itself
Property antistatic effect, conductive fiber can play eliminate fabric inside i.e. as caused by internal factor electrostatic, also can in addition
Eliminate the extraneous contact i.e. electrostatic as caused by extraneous factor；Antistatic layer is set in the upper surface of upper strata fabric, it is upper antistatic
Layer can eliminate electrostatic caused by extraneous factor, therefore the sofa fabric can resist external factor simultaneously and internal factor causes
Electrostatic, and the antistatic size that upper antistatic layer and upper strata fabric are played is different, upper antistatic layer and upper strata fabric
Antistatic effect superposition can play notable effective antistatic effect.
It is noted that table latitude and longitude section dyeing technique different colours, each multiple color sections of self-forming are assorted
Segment length is 1~10cm, and assorted segment length can not wait, by table latitude and longitude woven upper strata fabric there is abundant color,
Color Counterchange design effect can be presented, aesthetics is high.
First weft yarn is stacked up and down with the second weft yarn, the first weft yarn formation figure protruding upward, is stood under the color of section dye
Body-sensing is more sufficient, improves the aesthetics of upper strata fabric, and the institutional framework of upper strata fabric is plain weave, therefore the degree of packing is high,
With higher wearability.
First weft yarn and the second weft yarn all contain meta-aramid fibers, and meta-aramid fibers have excellent fire protection flame retarding effect
Fruit, so that upper strata fabric has permanent antistatic property and fire resistance concurrently, improve the security of the sofa fabric.
Outer weft has the characteristics of three kinds of terylene, flax and meta-aramid fibers concurrently, and sandwich layer is used as after terylene and flax interlacing,
Position aramid fiber wraps terylene and flax as top layer, meta-aramid fibers, so as to play flame retardant effect.
First weft yarn is slub, and its protruding effect becomes apparent from after being jacked up by the second weft yarn, so as to it further enhancing on
The third dimension of shell fabric, and comfortable feel.
The lower surface of lower floor's fabric is provided with lower antistatic layer, i.e., is both provided with inside and outside the sofa fabric antistatic
Layer, when the sofa fabric is made into slip cover, lower floor's fabric is the side contacted with sofa surface, and lower antistatic layer can eliminate
Electrostatic between lower floor's fabric and sofa, so as to expand antistatic scope.Specifically, upper antistatic layer and lower antistatic layer be all
Coated and formed by antistatic finishing agent SEP8216.
Conductive fiber and antistatic finishing agent synergy enable the sofa fabric that excellent antistatic effect is presented, should
Sofa fabric is soft, and conductive fiber institute additional proportion is suitable, and fabric will not produce the situation for being difficult to bend.
It is noted that be provided with wearing layer above upper antistatic layer, wearing layer coated by nano anti-corrosive wear-resistant paint and
Into.Nano anti-corrosive wear-resistant paint is the wear-resistant paint with excellent properties being currently known, and has very excellent anti-wear performance
And adhesion property.Wearing layer is set to play protective action to upper antistatic layer, the loss of antistatic layer in reduction, simultaneously
The wearability of whole fabric is also enhanced, improves service life.
Preferably, the door width of the antistatic sofa fabric is 220cm.
Preferably, the fineness of the Chenille Yarns of lower floor's fabric is 70D, and the fineness of cotton yarn is 20D.
Preferably, the thickness ratio of upper strata fabric and lower floor's fabric is 1:2.
In addition, adhesive layer uses adhesive for polyurethane, bonding mode bonds for point, and bonding strength is high, it is ensured that face layer
Material is firmly attached with lower floor fabric, and fabric can be avoided to have stiff sense using a bonding mode is put.
Specific embodiment described herein is only to spirit explanation for example of the invention.Technology belonging to the present invention is led
The technical staff in domain can be made various modifications or supplement to described specific embodiment or be replaced using similar mode
Generation, but without departing from the spiritual of the present invention or surmount scope defined in appended claims.
Although creel 11 has more been used herein；Collect filament plate 12；Spreader 13；First strainer 14；Electrostatic disappears
Except device 15；Second strainer 16；Warp beam 17；First starching mechanism 20；First stock tank 21；Cord roller 1；Submergence roller 1；
Cord roller 2 24；Submergence roller 2 25；Squeezing roller 1；Sizing roller 1；Midge block 1；Midge block 2 282；Second starching
Mechanism 30；Second stock tank 31；Cord roller 3 32；Submergence roller 3 33；Squeezing roller 2 34；Sizing roller 2 35；Submergence roller 4 36；Mud jacking
Roller 3 37；Sizing roller 3 38；Midge block 3 391；Midge block 4 392；Heating tube 40；Yarn path 41；Electrothermal layer 42；Thermal insulation layer
43；Liquid-collecting barrel 44；Drying mechanism 50；Casing 51；Electrothermal tube 52；Airduct 53；Humidify case 60；Tank 61；Heating plate 62；Shower
63；The grade term of guide roller 64, but it is not precluded from the possibility using other terms.Using these terms just for the sake of more square
Just the essence of the present invention is described and explained；Being construed as any additional limitation is disagreed with spirit of the present invention
The back of the body.
Claims (10)
1. the preparation method of antistatic sofa fabric, it is characterised in that comprise the following steps：
(1) raw material spinning is selected：From polyester fiber and cotton fiber, and conductive fiber is added, spinning after three kinds of fibers are mixed, institute
Scribbled is obtained to pass through as table；From terylene, flax and meta-aramid, first pass through SEILE textile technique and answer terylene and flax
Close, as sandwich layer, then meta-aramid is coated on to the surface of sandwich layer by ring yarn process, gained composite yarn is as the first latitude
Yarn；From terylene, flax and meta-aramid, it is compound by terylene and flax to first pass through SEILE textile technique, as sandwich layer, then will
Meta-aramid is coated on the surface of sandwich layer, and gained composite yarn is as the second weft yarn；From 20~150D Chenille Yarns and 20~75D
Cotton yarn, and it is used as back warp and back weft after closing twisting；
(2) yarn post-processes：
Section dye：Table is passed through, the first weft yarn and the second weft yarn carry out section dye respectively, make it that multiple color sections, assorted segment length be presented respectively
Degree；
Warping starching：Table after back warp and section dye by warping starching machine through carrying out warping and starching respectively；
(3) weave：Table is passed through, the first weft yarn and the second weft yarn feeding weaving loom, the first weft yarn is stacked up and down with the second weft yarn, shape
Into outer weft, table latitude and longitude goes out upper strata fabric along direction of warp and weft weaving；Back warp and back weft are sent into weaving loom, back warp and inner
Latitude goes out lower floor's fabric along direction of warp and weft weaving；
(4) antistatic finish：On upper strata, the upper surface coating antistatic finishing agent of fabric, forms upper antistatic layer after drying；
The lower surface coating antistatic finishing agent of lower floor's fabric, forms lower antistatic layer after drying；
(5) abrasion resistant finish：The coated with nano corrosion-resistant abrasion coating on upper antistatic layer, wearing layer is formed after drying；
(6) bond：Placed on lower floor's fabric and be provided with the substrate in some dispensing holes, toward substrate on coat adhesive, remove substrate
Afterwards, upper strata fabric is overlayed on lower floor's fabric, makes upper strata fabric Nian Jie compound with lower floor fabric by hot pressing.
2. the preparation method of antistatic sofa fabric according to claim 1, it is characterised in that used in step (2)
Warping starching machine include draw yarn creel, the first strainer and the second tensioning device for adjusting yarn tension
Structure, the first starching mechanism for yarn sizing and the second starching mechanism and the warp beam for winding yarn；First strainer,
First starching mechanism, the second starching mechanism, the second strainer are successively set on creel and warp beam along yarn direction of transfer
Between, it is front and rear between creel and the first strainer to be sequentially provided with collection filament plate and spreader；On first starching mechanism and second
The heating tube that can be heated to yarn is provided between pulp grinder structure；Dryer is provided between second starching mechanism and the second strainer
Structure；The humidification case that preheating and humidifying is carried out to yarn, the first strainer are provided between first strainer and the first starching mechanism
Xelminator is provided between humidification case, humidification case has the tank for containing hot water, heating plate is provided with bottom of gullet, humidifies
Shower is fixed with the top of the inwall of case, shower is connected with tank, and leading for transmission yarn is provided between shower and tank
Leno is drawn.
3. the preparation method of antistatic sofa fabric according to claim 2, it is characterised in that the first starching mechanism includes
The first stock tank of slurries is contained, the first starching mechanism also includes cord roller one, the submergence set gradually along yarn direction of transfer
Roller one, cord roller two, submergence roller two, squeezing roller one and sizing roller one, submergence roller one be arranged on cord roller one and cord roller two it
Between, submergence roller two is arranged between cord roller two and sizing roller one, and squeezing roller one is arranged on the top of sizing roller one, cord roller one
The top of slurries is separately positioned on cord roller two, submergence roller one and submergence roller two are separately positioned in slurries, one innings of sizing roller
It is arranged in slurries to portion.
4. the preparation method of antistatic sofa fabric according to claim 3, it is characterised in that the second starching mechanism includes
The second stock tank of slurries is contained, the second starching mechanism also includes cord roller three, the submergence set gradually along yarn direction of transfer
Roller three, squeezing roller two, sizing roller two, submergence roller four, squeezing roller three and sizing roller three, submergence roller three are arranged on cord roller three and upper
Between starching roller two, squeezing roller two is arranged on the top of sizing roller two, and submergence roller four is arranged between sizing roller two and sizing roller three,
Squeezing roller three is arranged on the top of sizing roller three, and cord roller three is arranged on the top of slurries, and submergence roller three and submergence roller four are set
In slurries, sizing roller two and sizing roller three are partially disposed in slurries.
5. the preparation method of antistatic sofa fabric according to claim 4, it is characterised in that the first stock tank, which has, supplies yarn
The first yarn outlet that the first yarn entering opening and confession yarn that line penetrates pass, the first yarn entering opening and the first yarn outlet are all embedded with guide
Mouth, cord roller one are adjacent to the first yarn entering opening, and midge block one and midge block two, midge block one and suction are provided with before the first yarn outlet
Lumps two is all disposed within above the slurries of the first stock tank, midge block one and midge block gap setting about two；Second stock tank has
The second yarn entering opening penetrated for yarn and the second yarn outlet passed for yarn, the second yarn entering opening and the second yarn outlet are all embedded with
Yarn-guiding mouth；Cord roller three is adjacent to the second yarn entering opening, and midge block three and midge block four, midge block three are provided with before the second yarn outlet
It is all disposed within midge block four above the slurries of the second stock tank, midge block three and midge block gap setting about four.
6. the preparation method of antistatic sofa fabric according to claim 5, it is characterised in that midge block one and midge block
Two gap is more than the gap of midge block three and midge block four；Midge block one, midge block two, midge block three and midge block four are distinguished
Offer the spout hole of discharge remaining slurry.
7. the preparation method of antistatic sofa fabric according to claim 4, it is characterised in that the lower section of heating tube is provided with
The liquid-collecting barrel of remaining slurry is collected, one end of liquid-collecting barrel is resisted against the first stock tank, and the other end of liquid-collecting barrel is resisted against the second stock tank；Heating
Pipe offers the yarn path passed through for yarn, yarn path outer wrapping electrothermal layer, electrothermal layer outer wrapping thermal insulation layer；Yarn path
Bottom offer guiding gutter, guiding gutter tilts down from middle to both ends.
8. the preparation method of antistatic sofa fabric according to claim 2, it is characterised in that drying mechanism includes case
Body, the interior electrothermal tube for being provided with multiple heated air temperatures of casing, and multiple airducts that hot-air is blowed to yarn；Heating tube with
Radially it is spaced apart centered on yarn, an airduct is provided between each two heating tube.
9. the preparation method of antistatic sofa fabric according to claim 1, it is characterised in that upper strata fabric is woven as putting down
Line tissue, lower floor's fabric are woven as twill-weave, and the thickness ratio of upper strata fabric and lower floor's fabric is 1:2, upper strata fabric and lower floor
Fabric bonding adhesive used uses adhesive for polyurethane.
10. the preparation method of antistatic sofa fabric according to claim 1, it is characterised in that the door width of the fabric is
150~280cm.
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| CN108527976A (en) * | 2018-02-09 | 2018-09-14 | 海宁市金义服饰有限公司 | A kind of manufacture craft of fire-retardant cowboy's composite material |
| CN108527977A (en) * | 2018-02-09 | 2018-09-14 | 海宁市金义服饰有限公司 | A kind of manufacture craft of radioresistance cowboy composite material |
| CN108527963A (en) * | 2018-02-09 | 2018-09-14 | 海宁市金义服饰有限公司 | A kind of manufacture craft of antibacterial environment protection cowboy composite material |
| CN108411445A (en) * | 2018-02-09 | 2018-08-17 | 海宁市金义服饰有限公司 | A kind of manufacture craft of uvioresistant cowboy composite material |
| CN109355763A (en) * | 2018-09-06 | 2019-02-19 | 海宁市千百荟织造有限公司 | A kind of extraordinary circle circle strand fabric sofa cloth manufacturing process of Multicolor segments dye |
| CN111703143A (en) * | 2020-06-24 | 2020-09-25 | 苏州百宝箱科技有限公司 | Antibacterial and anti-wrinkle anti-static knitted fabric |
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| CN103829428A (en) * | 2013-12-16 | 2014-06-04 | 江苏圣夫岛纺织生物科技有限公司 | Anti-static textile fabric |
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