CN106400272A - Manufacturing method of three-dimensional and metallic Wilton carpet - Google Patents
Manufacturing method of three-dimensional and metallic Wilton carpet Download PDFInfo
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- CN106400272A CN106400272A CN201510456049.2A CN201510456049A CN106400272A CN 106400272 A CN106400272 A CN 106400272A CN 201510456049 A CN201510456049 A CN 201510456049A CN 106400272 A CN106400272 A CN 106400272A
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Abstract
The invention discloses a manufacturing method of a three-dimensional and metallic Wilton carpet and provides a manufacturing method of the Wilton carpet by using other material, especially reflective material such as metal yarns, and highly contracting yarns. Therefore, the carpet is attractive like metallic yarns and is more accidented. The manufacturing method of the three-dimensional and metallic Wilton carpet has following beneficial effects: in selecting plying of material, reflective metallic yarns can be supported on the carpet and integrated with the highly contracting yarns, thereby conveniently taking and using the reflective metallic yarns; and in combination with application of highly contracting yarns in patterns, patterns become more three-dimensional.
Description
Technical field
The present invention relates to a kind of woven carpet, more particularly, to a kind of Wilden carpet of stereo metal texture
Manufacture method.
Background technology
In recent years, with the high speed development of domestic real estate, the disappearing of Chinese's residential use carpet
Expense custom has obtained larger lifting, and the consumption figure of domestic block blanket exists in the speed with more than 25% every year
It is incremented by.Due to the change of living environment, the requirement more and more higher to decorative product, the difference to product
Change, novel special product product, increasingly favored by market.
At present, the product that this method is developed, unique in industry, with the new pattern of this product
Be continuously increased, the continuous popularization in market, establish stable development space for such product.Modern society,
Carpet, in addition to traditional basic function, embodies more and more substantially for ornamental, consumer is permissible
By the collocation of flower pattern and color, reach the artistic effect of carpet and other indoor design one integrated mass.
In prior art, the material of carpet is more single, a carpet only using a kind of material, such as Pilus Caprae seu Oviss,
The fibers such as acrylic, terylene, polypropylene, are constrained by traditional carpet material and manufacture method, carpet applications
Breakthrough very little.Although the new material of the continuous release of current textile fabric, more and more special
Fiber, but these materials, due to preventing the restriction of technology, are also not applied to the life of Wilden carpet
Produce.
In prior art (CN203947250U), disclose a kind of thermal contraction carpet, including warp thread,
Weft yarn and pile yams；Described warp thread and weft yarn interweave along warp, broadwise respectively；Described pile yams are knitted along it
Make path to be woven on weft yarn, it is characterized in that described pile yams different multiple of material respectively；Various materials
Pile yams heat shrinkage factor different；Same material pile yams are immediately adjacent to each other, and constitute on carpet breadth
Area of the pattern.This technology passes through changing combination, coordinating interpolation of Technology for Heating Processing etc. of material, realizes
A kind of novel three-dimensional carpet surface.But this technical requirements use the yarn of different materials, and yarn is necessary
There is certain percent thermal shrinkage, and the percent thermal shrinkage of the yarn of different materials must difference can be only achieved vertical
The technique effect of body carpet；Material requirement to yarn is higher, more complicated.
In prior art, exist and apply to spun gold, filamentary silver in carpet, but do not design will be reflective
Material metal yarn and high-shrinkage yarn knot are closed, thus designing a kind of more conducively operation, more can show anti-
Luminescent material metallic yarn characteristic and pulled down yarn characteristic, make carpet have the aesthetic of reflecting metal yarn,
Carpet concavity and convexity can be emphasized.And so that reflecting metal yarn obtains on carpet in the selection of material plying
To be supported by high convergency yarn, reflecting metal yarn has incorporated high convergency yarn, more conducively reflecting metal yarn
Take；And combine application in pattern for the high-shrinkage yarn, the third dimension of higher case of changing the line map.
Content of the invention
In order to overcome above-mentioned technical problem, the present invention provide a kind of by other materials, particularly reflective material
The manufacture method that material metallic yarn, high convergency yarn apply to Wilden carpet together.Carpet is made to have
The aesthetic of metallic yarn, also can emphasize carpet concavity and convexity.And material plying selection in so that
Reflecting metal yarn is able to be supported on carpet, and reflecting metal yarn has incorporated high convergency yarn, more conducively
The taking of reflecting metal yarn；And combine application in pattern for the high-shrinkage yarn, the solid of higher case of changing the line map
Sense.
High convergency yarn is defined as follows：The temporary no GB of high convergency yarn, high convergency yarn enterprise is designated as：
According to fibre number, make marks by 0.5g/ dtex pre-tension, on year-on-year basis the contraction ratio after release tension force
The yarn of ＞ 20% is referred to as high convergency yarn.
Reflectorized material metallic yarn defines：A kind of surface has metalloid light sensation, has high reflection performance
Fiber；As spun gold yarn, silver tissue
Cloth speed definition：Enter cloth (blanket) speed
The technical solution adopted for the present invention to solve the technical problems is as follows：
A kind of manufacture method of the Wilden carpet of stereo metal texture, this manufacture method includes walking as follows
Suddenly
Step 1：Material prepares：
(1) conventional yarns prepare：Select the pile yarns of 3200Dtex, the fiber number of weft material is
278TEX, and the material selection PP (polypropylene) of weft yarn；Warp thread is 20N/4 polyester；
(2) special yarn A：By 1 burst of shrinkage factor be more than 20% high convergency yarn and with technique
The reflectorized material metallic yarn of the number of share of stock joined carries out doubling plying, and first twist parameter is 180T/M, retwist parameter
For 120T/M, high convergency yarn and reflectorized material metallic yarn are pooled capital resultant yarn；This special yarn A makes
Obtain reflecting metal yarn to be able to be supported by high convergency yarn on carpet, reflecting metal yarn has incorporated high convergency
The taking of yarn, more conducively reflecting metal yarn；
(3) special material B：Special material B selects 2 strands of high convergency yarn plying, is plied to
Yarn；
Step 2：Design：
According to design concept, carry out as in Top, Ps, Ttexcelle software in special designs software
Ridge tracing；
Set grain pattern and the ratio of special yarn A；Need to highlight tinsel using special yarn A weaving
The tinsel area of the pattern of texture；
Set grain pattern and the ratio of special yarn B；Need to highlight the tinsel pattern area of metal silk quality sense
Overseas circle is weaved using special yarn B, thus forming a circle constriction zone, more to highlight tinsel figure
The third dimension in case region 1, more highlights the height of tinsel area of the pattern 1 and constriction zone 2 about
Degree drop sense；
Set empty latitude grain pattern position and width：Constriction zone outer ring sets the empty latitude of a circle, and empty latitude width sets
It is set to 2-4 millimeter；
Changed by CSS specialty loom switching software, the zone of corresponding machine, such as in 8 colors
On machine, using software, BMP form is converted into EP formatted file, meets loom identification；
Step 3：Make woven：Setting corresponding process parameters:Set end count as 320/M；Set filling density
For 550/M；Set a height of 10.5mm of floss；Fabric width is 4 meters；Color is 8 colors；
Step 4：Sequentially carry out after the completion of weaving humidifying on gluing machine, gluing, dry several big steps；
Glue side's attribute：Butylbenzene half flexible glue；Humidification steam parameter：The voltage-controlled 0.2---0.22MPA glue processed of humidifier
Amount：350 grams/m；Rubber roll rotating speed：3 revs/min；Temperature is disclosed in heating baking：125-130℃；Dry
Temperature：120-130℃；Control cloth speed：1.4-1.6 m/min
Step 5：Flat hair：State modulator is as follows：Hair-consuming amount：0.3-0.4mm；Cloth speed：2m/ divides
Clock
Step 6：The examination and test of products：Carry out routine inspection by GB GB/T14252.
Further, in step (2), high convergency yarn is pooled capital for fiber number with reflectorized material metallic yarn is
The special material A of 29n/2 ± 2n.
Further, (or being special material A) fiber number of described reflectorized material metallic yarn is
30 × 6.
Further, described special material B fiber number is 29n/2 ± 2n.
Further, in step 4, cloth speed is preferably 1.5m/ minute.
Further, in step 4, gluing machine used includes：Frame, enter blanket device, humidification dress
Put, glue spreading apparatus and drying unit；Along the carpet direction of motion, described enter blanket device before damping device
End, in the rear end of damping device, the rear end of glue spreading apparatus is drying unit to glue spreading apparatus；Described drying
Device includes drum type brake dehydrator and chamber typed drying-machine；Described chamber typed drying-machine is connected to above frame,
Enter blanket device, damping device and glue spreading apparatus and be connected to below frame, drum type brake dehydrator is connected to machine
Frame front end；
Described damping device includes housing, steam jet and air accumulator；The lower section of housing has carpet and enters
Mouthful, the top of housing has carpet outlet；Described steam jet is evenly distributed in housing, and steam sprays
Nozzle is had on pipe, nozzle path in housing towards carpet；Described steam jet is with air accumulator even
Connect.
Above-mentioned manufacture method can obtain the Wilden carpet of stereo metal texture.
Brief description
Fig. 1 is the structural representation of the Wilden carpet of stereo metal texture of the present invention.
Wherein 1 is tinsel area of the pattern, and 2 is constriction zone, and 3 is empty latitude region
Specific embodiment
Embodiment 1：
A kind of manufacture method of the Wilden carpet of stereo metal texture, this manufacture method includes walking as follows
Suddenly
Step 1：Material prepares：
(1) conventional yarns prepare：Select the pile yarns of 3200Dtex, the fiber number of weft material is
278TEX, and the material selection PP (polypropylene) of weft yarn；Warp thread is 20N/4 polyester；
(2) special yarn A：1 burst of shrinkage factor is more than 20% high convergency yarn and and process matching
The reflectorized material metallic yarn of number of share of stock carry out doubling plying, first twist parameter is 180T/M, and retwist parameter is
120T/M, by high convergency yarn and reflectorized material metallic yarn plying resultant yarn；This special yarn A makes
Reflecting metal yarn is able to be supported by high convergency yarn on carpet, and reflecting metal yarn has incorporated high-shrinkage yarn
The taking of line, more conducively reflecting metal yarn；
(3) special material B：Special material B selects 2 strands of high convergency yarn plying, is plied to
Yarn；
Step 2：Design：
According to design concept, carry out as in Top, Ps, Ttexcelle software in special designs software
Ridge tracing；
Set grain pattern and the ratio of special yarn A；Need to highlight tinsel using special yarn A weaving
The tinsel area of the pattern 1 of texture；
Set grain pattern and the ratio of special yarn B；Need to highlight the tinsel pattern area of metal silk quality sense
Overseas circle is weaved using special yarn B, thus forming a circle constriction zone 2, more to highlight tinsel
The third dimension of area of the pattern 1, more highlights tinsel area of the pattern 1 and constriction zone 2 about
Height fall sense；
Set empty latitude grain pattern position and width：Constriction zone outer ring sets the empty latitude region 3 of a circle, empty latitude width
Degree is set to 2-4 millimeter；
Changed by CSS specialty loom switching software, the zone of corresponding machine, such as in 8 colors
On machine, using software, BMP form is converted into EP formatted file, meets loom identification；
Step 3：Make woven：Setting corresponding process parameters:Set end count as 320/M；Set filling density
For 550/M；Set a height of 10.5mm of floss；Fabric width is 4 meters；Color is 8 colors；
Step 4：Sequentially carry out after the completion of weaving humidifying on gluing machine, gluing, dry several big steps；
Glue side's attribute：Butylbenzene half flexible glue；Humidification steam parameter：The voltage-controlled 0.2---0.22MPA glue processed of humidifier
Amount：350 grams/m；Rubber roll rotating speed：3 revs/min；Temperature is disclosed in heating baking：125-130℃；Dry
Dry temperature：120-130℃；Control cloth speed：1.4-1.6 m/min
Step 5：Flat hair：State modulator is as follows：Hair-consuming amount：0.3-0.4mm；Cloth speed：2m/ divides
Clock
Step 6：The examination and test of products：Carry out routine inspection by GB GB/T14252.
Further, in step (2), high convergency yarn is pooled capital for fiber number with reflectorized material metallic yarn is
The special material A of 29n/2 ± 2n.
Further, (or being special material A) fiber number of described reflectorized material metallic yarn is
30 × 6.
Further, described special material B fiber number is 29n/2 ± 2n.
Further, in step 4, cloth speed is preferably 1.5m/ minute.
Further, in step 4, gluing machine used includes：Frame, enter blanket device, humidification dress
Put, glue spreading apparatus and drying unit；Along the carpet direction of motion, described enter blanket device before damping device
End, in the rear end of damping device, the rear end of glue spreading apparatus is drying unit to glue spreading apparatus；Described drying
Device includes drum type brake dehydrator and chamber typed drying-machine；Described chamber typed drying-machine is connected to above frame,
Enter blanket device, damping device and glue spreading apparatus and be connected to below frame, drum type brake dehydrator is connected to machine
Frame front end；
Described damping device includes housing, steam jet and air accumulator；The lower section of housing has carpet and enters
Mouthful, the top of housing has carpet outlet；Described steam jet is evenly distributed in housing, and steam sprays
Nozzle is had on pipe, nozzle path in housing towards carpet；Described steam jet is with air accumulator even
Connect.
Above-mentioned manufacture method can obtain the Wilden carpet of stereo metal texture.
Claims (7)
1. a kind of manufacture method of the Wilden carpet of stereo metal texture is it is characterised in that this making
Method comprises the steps
Step 1：Material prepares：
(1) conventional yarns prepare：Select the pile yarns of 3200Dtex, the fiber number of weft material is
278TEX, and the material selection PP polypropylene of weft yarn；Warp thread is 20N/4 polyester；
(2) special yarn A：By 1 burst of shrinkage factor be more than 20% high convergency yarn and with technique
The reflectorized material metallic yarn of the number of share of stock joined carries out doubling plying, and first twist parameter is 180T/M, retwist parameter
For 120T/M, high convergency yarn and reflectorized material metallic yarn are pooled capital resultant yarn；This special yarn A makes
Obtain reflecting metal yarn to be supported by high convergency yarn in weaving, be also beneficial to reflecting metal yarn simultaneously
Take；
(3) special material B：Special material B selects 2 strands of high convergency yarn plying, is plied to
Yarn；
Step 2：Design：
According to design concept, carry out as in Top, Ps, Ttexcelle software in special designs software
Ridge tracing
Set grain pattern and the ratio of special yarn A；Need to highlight tinsel using special yarn A weaving
The tinsel area of the pattern of texture；
Set grain pattern and the ratio of special yarn B；Need to highlight the tinsel pattern area of metal silk quality sense
Overseas circle is weaved using special yarn B, thus forming a circle constriction zone, more to highlight tinsel figure
The third dimension in case region and height fall sense；
Set empty latitude grain pattern position and width：Constriction zone outer ring sets the empty latitude of a circle, and empty latitude width sets
It is set to 2-4 millimeter；
Changed by CSS specialty loom switching software, the zone of corresponding machine, such as in 8 colors
On machine, using software, BMP form is converted into EP formatted file, meets loom identification；
Step 3：Make woven：Setting corresponding process parameters:Set end count as 320/M；Set filling density
For 550/M；Set a height of 10.5mm of floss；Fabric width is 4 meters；Color is 8 colors；
Step 4：Sequentially carry out after the completion of weaving humidifying on gluing machine, gluing, dry several big steps；
Glue side's attribute：Butylbenzene half flexible glue；Humidification steam parameter：The voltage-controlled 0.2---0.22MPA glue processed of humidifier
Amount：350 grams/m；Rubber roll rotating speed：3 revs/min；Temperature is disclosed in heating baking：125-130℃；Dry
Dry temperature：120-130℃；Control cloth speed：1.4-1.6 m/min
Step 5：Flat hair：State modulator is as follows：Hair-consuming amount：0.3-0.4mm；Cloth speed：2m/ divides
Clock
Step 6：The examination and test of products：Carry out routine inspection by GB GB/T14252.
2. the manufacture method of the Wilden carpet of a kind of stereo metal texture according to claim 1,
It is characterized in that, in step 1, it is 29n/2 that high convergency yarn and reflectorized material metallic yarn are pooled capital for fiber number
The special material A of ± 2n.
3. the manufacture method of the Wilden carpet of a kind of stereo metal texture according to claim 1,
It is characterized in that, the fiber number of described reflectorized material metallic yarn is 30 × 6.
4. the manufacture method of the Wilden carpet of a kind of stereo metal texture according to claim 1,
It is characterized in that, described special material B fiber number is 29n/2 ± 2n.
5. the manufacture method of the Wilden carpet of a kind of stereo metal texture according to claim 1,
It is characterized in that, in step 4, cloth speed is preferably 1.5m/ minute.
6. the manufacture method of the Wilden carpet of a kind of stereo metal texture according to claim 1,
It is characterized in that, in step 4, gluing machine used includes：Frame, enter blanket device, damping device,
Glue spreading apparatus and drying unit；Along the carpet direction of motion, described enter blanket device in damping device front end,
In the rear end of damping device, the rear end of glue spreading apparatus is drying unit to glue spreading apparatus；Described drying unit
Including drum type brake dehydrator and chamber typed drying-machine；Described chamber typed drying-machine is connected to above frame, enters blanket
Device, damping device and glue spreading apparatus are connected to below frame, before drum type brake dehydrator is connected to frame
End；Described damping device includes housing, steam jet and air accumulator；The lower section of housing has carpet and enters
Mouthful, the top of housing has carpet outlet；Described steam jet is evenly distributed in housing, and steam sprays
Nozzle is had on pipe, nozzle path in housing towards carpet；Described steam jet is with air accumulator even
Connect.
7. the making of the Wilden carpet of a kind of stereo metal texture described in any one of Claims 1 to 5
The Wilden carpet that method prepares.
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| CN201510456049.2A CN106400272B (en) | 2015-07-29 | 2015-07-29 | A kind of production method of the Wilden carpet of stereo metal texture |
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| CN106400272B CN106400272B (en) | 2018-09-18 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4035936A1 (en) * | 1989-12-13 | 1991-06-20 | Herbert Janssen | Carpet weaving process - uses double shed gripper loom with double lift Jacquard |
| DE20215361U1 (en) * | 2002-10-07 | 2003-02-13 | Anker Teppichboden Gebr Schoel | Wire foundation carpet, has warp threads made exclusively of wool |
| CN103061156A (en) * | 2012-12-31 | 2013-04-24 | 宁波信达利汽车内饰材料有限公司 | Manufacture method of all-fiber antiskid tufting cloth |
| CN103120534A (en) * | 2013-02-06 | 2013-05-29 | 江苏开利地毯股份有限公司 | Method of weaving multi-layer carpet with polybutylece terephthalate (PBT) filament |
| CN103343416A (en) * | 2013-07-16 | 2013-10-09 | 溧阳市凯瑞地毯制造有限公司 | Axminster style Wilton carpet and weaving method thereof |
-
2015
- 2015-07-29 CN CN201510456049.2A patent/CN106400272B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4035936A1 (en) * | 1989-12-13 | 1991-06-20 | Herbert Janssen | Carpet weaving process - uses double shed gripper loom with double lift Jacquard |
| DE20215361U1 (en) * | 2002-10-07 | 2003-02-13 | Anker Teppichboden Gebr Schoel | Wire foundation carpet, has warp threads made exclusively of wool |
| CN103061156A (en) * | 2012-12-31 | 2013-04-24 | 宁波信达利汽车内饰材料有限公司 | Manufacture method of all-fiber antiskid tufting cloth |
| CN103120534A (en) * | 2013-02-06 | 2013-05-29 | 江苏开利地毯股份有限公司 | Method of weaving multi-layer carpet with polybutylece terephthalate (PBT) filament |
| CN103343416A (en) * | 2013-07-16 | 2013-10-09 | 溧阳市凯瑞地毯制造有限公司 | Axminster style Wilton carpet and weaving method thereof |
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|---|---|
| CN106400272B (en) | 2018-09-18 |
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Effective date of registration: 20180925 Address after: 835000 the Xinjiang Uygur Autonomous Region Yili Kazakhstan Autonomous Prefecture Kuitun Kashi East Road 58 Patentee after: Xinjiang Carrier Carpet Weaving Co., Ltd. Address before: 213300 Jiangsu Changzhou Liyang Kunlun Economic Development Zone No. 58 Kunlun North Road Patentee before: Jiangsu Kaili Carpet Co., Ltd. |