CN103120363A - Method for improving quality of threshed redried strips - Google Patents
Method for improving quality of threshed redried strips Download PDFInfo
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- CN103120363A CN103120363A CN2013100613947A CN201310061394A CN103120363A CN 103120363 A CN103120363 A CN 103120363A CN 2013100613947 A CN2013100613947 A CN 2013100613947A CN 201310061394 A CN201310061394 A CN 201310061394A CN 103120363 A CN103120363 A CN 103120363A
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- redrying
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- double roasting
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- 241000208125 Nicotiana Species 0.000 claims abstract description 69
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims abstract description 69
- 239000000463 material Substances 0.000 claims abstract description 21
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 claims abstract description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 7
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- POIARNZEYGURDG-FNORWQNLSA-N beta-damascenone Chemical compound C\C=C\C(=O)C1=C(C)C=CCC1(C)C POIARNZEYGURDG-FNORWQNLSA-N 0.000 claims abstract description 4
- 229940043350 citral Drugs 0.000 claims abstract description 4
- WTEVQBCEXWBHNA-JXMROGBWSA-N geranial Chemical compound CC(C)=CCC\C(C)=C\C=O WTEVQBCEXWBHNA-JXMROGBWSA-N 0.000 claims abstract description 4
- 229930007850 β-damascenone Natural products 0.000 claims abstract description 4
- 235000019504 cigarettes Nutrition 0.000 claims description 29
- 238000010009 beating Methods 0.000 claims description 22
- XHXUANMFYXWVNG-ADEWGFFLSA-N (-)-Menthyl acetate Chemical compound CC(C)[C@@H]1CC[C@@H](C)C[C@H]1OC(C)=O XHXUANMFYXWVNG-ADEWGFFLSA-N 0.000 claims description 6
- 239000004382 Amylase Substances 0.000 claims description 4
- 102000013142 Amylases Human genes 0.000 claims description 4
- 108010065511 Amylases Proteins 0.000 claims description 4
- 235000019418 amylase Nutrition 0.000 claims description 4
- 239000001605 (5-methyl-2-propan-2-ylcyclohexyl) acetate Substances 0.000 claims description 3
- XHXUANMFYXWVNG-UHFFFAOYSA-N D-menthyl acetate Natural products CC(C)C1CCC(C)CC1OC(C)=O XHXUANMFYXWVNG-UHFFFAOYSA-N 0.000 claims description 3
- UJNOLBSYLSYIBM-WISYIIOYSA-N [(1r,2s,5r)-5-methyl-2-propan-2-ylcyclohexyl] (2r)-2-hydroxypropanoate Chemical compound CC(C)[C@@H]1CC[C@@H](C)C[C@H]1OC(=O)[C@@H](C)O UJNOLBSYLSYIBM-WISYIIOYSA-N 0.000 claims description 3
- 235000019987 cider Nutrition 0.000 claims description 3
- 239000000284 extract Substances 0.000 claims description 3
- 235000020717 hawthorn extract Nutrition 0.000 claims description 3
- 229920002472 Starch Polymers 0.000 abstract description 15
- 235000019698 starch Nutrition 0.000 abstract description 15
- 239000008107 starch Substances 0.000 abstract description 15
- 241001092040 Crataegus Species 0.000 abstract 2
- 235000009917 Crataegus X brevipes Nutrition 0.000 abstract 2
- 235000013204 Crataegus X haemacarpa Nutrition 0.000 abstract 2
- 235000009685 Crataegus X maligna Nutrition 0.000 abstract 2
- 235000009444 Crataegus X rubrocarnea Nutrition 0.000 abstract 2
- 235000009486 Crataegus bullatus Nutrition 0.000 abstract 2
- 235000017181 Crataegus chrysocarpa Nutrition 0.000 abstract 2
- 235000009682 Crataegus limnophila Nutrition 0.000 abstract 2
- 235000004423 Crataegus monogyna Nutrition 0.000 abstract 2
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- 235000009840 Crataegus x incaedua Nutrition 0.000 abstract 2
- 108010059820 Polygalacturonase Proteins 0.000 abstract 1
- 235000015197 apple juice Nutrition 0.000 abstract 1
- 108010093305 exopolygalacturonase Proteins 0.000 abstract 1
- 239000012535 impurity Substances 0.000 abstract 1
- 230000007794 irritation Effects 0.000 abstract 1
- 238000012360 testing method Methods 0.000 description 21
- 239000007789 gas Substances 0.000 description 13
- 239000000203 mixture Substances 0.000 description 13
- 238000012545 processing Methods 0.000 description 13
- 239000003205 fragrance Substances 0.000 description 9
- 239000000126 substance Substances 0.000 description 8
- 239000007788 liquid Substances 0.000 description 6
- SNICXCGAKADSCV-JTQLQIEISA-N (-)-Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 description 5
- 230000007547 defect Effects 0.000 description 5
- 238000001514 detection method Methods 0.000 description 5
- 229960002715 nicotine Drugs 0.000 description 5
- SNICXCGAKADSCV-UHFFFAOYSA-N nicotine Natural products CN1CCCC1C1=CC=CN=C1 SNICXCGAKADSCV-UHFFFAOYSA-N 0.000 description 5
- 102000004169 proteins and genes Human genes 0.000 description 5
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- 230000000694 effects Effects 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 235000019505 tobacco product Nutrition 0.000 description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical group [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
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- 210000000214 mouth Anatomy 0.000 description 3
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- 241000196324 Embryophyta Species 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
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- 150000002148 esters Chemical class 0.000 description 1
- 210000003746 feather Anatomy 0.000 description 1
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- 238000000926 separation method Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
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Abstract
The invention discloses a method for improving the quality of threshed redried strips. In a threshing, redrying and secondary moistening link, redrying materials are added in tobacco leaves, wherein the redrying materials comprise, by mass, 6.4% of protease, 5% of diastasum diastace, 7.6% of pectinase, 9.5% of apple juice, 9.5% of hawthorn extractive, 6.3% of hawthorn, 7.2% of menthyl cette, 3.5% of oak chip extractive, 5% of acetyl benzene, 8% of damascenone beta, 6.5% of citral, 15% of alcohol which is 95% in volume fraction, and the balance water. After the redrying materials are added, quality of the formed strips can be effectively improved after the formed strips are stored for one year, impurity gas and irritation of the tobacco leaves can be reduced, purity and comfortable degree of aroma can be improved, starch content and protein content in the tobacco leaves can be reduced and usability of the tobacco leaves can be improved.
Description
Technical field
The present invention relates to tobacco business, refer to particularly a kind of method that improves beating and double roasting sheet cigarette quality.
Background technology
Tobacco leaf is the basic material of cigarette industry, is the basis of production of cigarettes.The raw tobacco material that cigarette industry is bought must could use through the natural alcoholization cycle of 2-3 after alloting go back to factory, and is as not strong in the fragrance expressive force because there is certain mass defect in the new cigarette of purchasing, and the gas of mixing is heavier, and excitant is larger, and it is comfortable etc. that pleasant impression is owed.In the alcoholization cycle of 2-3, along with degraded and the conversion of some macromolecular substances in the inherent material composition of tobacco leaf, and the generation of some volatile materials, substantially can eliminate above-mentioned mass defect.But the quality of tobacco on part producing region tobacco leaf or plant top is relatively poor, through still not eliminating above-mentioned mass defect fully after the 2-3 natural alcoholization, reach the demand of cigarette composition, therefore, cigarette industry can thoroughly eliminate in the urgent need to seeking a kind of method the mass defect that tobacco leaf exists before cigarette composition uses, improve the tobacco mellowing quality, reach the requirement of cigarette composition.
At present, cigarette industry is bought is fresh in cigarette, carries out beating and double roasting processing at Redrying Factory after alloting, and realizes the separation of leaf stalk.The beating and double roasting feeding technique is mainly a kind of new technology of before Tobacco slice packing, blade being fed in raw material and processing, and its reinforced purpose is to cover pointedly the latent defect of tobacco leaf on the one hand, improves quality of tobacco, thereby improves the availability of tobacco leaf; Be to accelerate tobacco mellowing speed on the other hand, shorten the tobacco mellowing cycle, help timely reducing the inventories tobacco leaf, reduce entreprise cost, economize on the use of funds, improve productivity effect.
The quality of the smokeing panel test chemical composition inherent with it of tobacco leaf has close contacting, and it is determining the height of tobacco leaf usability, is the main reference foundation that cigarette enterprise carries out using when tobacco leaf formulation designs tobacco leaf.The quality of smokeing panel test of tobacco leaf mainly comprises fragrance matter, perfume quantity, assorted gas, excitant, pleasant impression, flammability, grey, concentration, strength etc., different chemical composition contents has close contacting with the quality index of smokeing panel test, such as total reducing sugar, reduced sugar and aroma quality, pleasant impression, assorted gas, excitant etc. are remarkable positive correlation; Starch is remarkable negative correlation with the quality of smokeing panel test; Nitrogen class material and pleasant impression, assorted gas, excitant are negative correlation, illustrate that nitrogen-containing compound is jealous to tobacco leaf, strength plays a decisive role; And the protein in tobacco leaf is a kind of chemical composition that is unfavorable for burning and sucking quality, can produce the breath that is charred of burning feather when tobacco leaf burns, and has a strong impact on the quality of smokeing panel test of tobacco leaf.
In whole beating and double roasting process, different according to the equipment configuring condition, its feed point position can be by different choice.In order to reach desirable effect, its feed point must possess following some: 1, must be able to accurately control tobacco leaf and feed liquid flow; 2, feed liquid is sprayed onto tobacco leaf surface and wants even; 3, feed liquid and tobacco leaf can reach abundant absorption time of contact; 4, feed liquid is necessary can be high temperature resistant; 5, the feed liquid boiling point will be higher than the boiling point of water.According to above requirement in conjunction with the beating and double roasting actual conditions, feed point can be chosen in a profit, two profits, beat store up cabinet after leaf before, 4 points after redrying.Generally, feed in raw material before storing up cabinet after can being chosen in two profit links and beating leaf according to reinforced kind.
In addition, added feed liquid kinds different from reinforced purpose are also different, reinforced kind generally is divided into the enzyme preparations such as cellulase, amylase, protease, the essence and flavoring agent preparations such as the biologic product such as microorganism, mushroom and carbohydrate, acids, ester, natural plant extracts.
Summary of the invention
The purpose of this invention is to provide a kind of method that improves beating and double roasting sheet cigarette quality, improve quality of tobacco by adding the redrying material in beating and double roasting two profit links, improve tobacco leaf usability.
Technical scheme of the present invention: a kind of method that improves beating and double roasting sheet cigarette quality, its special character is, add the redrying material of following mass percent in the tobacco leaf in beating and double roasting two profit links, described redrying material comprises that protease 6.4%, amylase 5%, pectase 7.6%, cider 9.5%, haw thorn extract 9.5%, menthyl lactate 6.3%, menthyl acetate 7.2%, oak chip extract 3.5%, acetophenone 5%, second position damascenone 8%, citral 6.5%, volume fraction are 95% ethanol 15%, and surplus is water.Above-mentioned redrying material raw material forms all can be buied by market.
As preferred version, the mass concentration of adding the redrying material in beating and double roasting two profit link tobacco leaves is 3.5%.
As preferred version, the technological requirement of two profit links: temperature is that 65 ± 2 ℃, moisture content are 17 ± 1%; The leaf storing cabinet resting period is 60 minutes; Roasting rear panel cigarette moisture is controlled to be 12 ± 0.5%.
The invention has the advantages that: the sheet cigarette that forms after adding quality after storing 1 year can effectively be improved, significantly reduce assorted gas and the excitant of tobacco leaf, improve degree of purity and the comfort level of fragrance, reduce Starch in Tobacco content and protein content, can improve the availability of tobacco leaf.
The specific embodiment:
The present invention is described in further detail below in conjunction with embodiment:
Adding mass concentration with charging bucket in beating and double roasting two profit links in the tobacco leaf is 3.5% redrying material, and controlling temperature and be 65 ± 2 ℃, moisture content is 17 ± 1%; The leaf storing cabinet resting period is 60 minutes; Roasting rear panel cigarette moisture is controlled to be 12 ± 0.5%.Described redrying material comprises that protease 6.4%, amylase 5%, pectase 7.6%, cider 9.5%, haw thorn extract 9.5%, menthyl lactate 6.3%, menthyl acetate 7.2%, oak chip extract 3.5%, acetophenone 5%, second position damascenone 8%, citral 6.5%, volume fraction are 95% ethanol 15%, surplus is water, and above percentage is mass percentage content.
Carry out afterwards subsequent processing leaf stalk and separate, form the sheet cigarette after the leaf stalk separates and carry out the blade redrying after leaf storing cabinet is deposited 60 minutes, it is 12 ± 0.5% that roasting rear panel cigarette is controlled moisture, at last vanning.
The sheet cigarette that forms after adding quality after storing 1 year can effectively be improved, and significantly reduces assorted gas and the excitant of tobacco leaf, improves degree of purity and the comfort level of fragrance, reduces Starch in Tobacco content and protein content, can improve the availability of tobacco leaf.
Embodiment: for promoting the method for raising beating and double roasting rear panel cigarette quality of the present invention, the spy tests method of the present invention at the enshi Redrying Factory, and the Redrying Factory equipment of bestowing favour is advanced, management regulation, and the beating and double roasting production technology level is high.The Redrying Factory of bestowing favour has A, two threshing and redrying production lines of B, and the processing capacity of every line is 12000kg/ hour; Method of the present invention is chosen in the B line and tests.Material therefor is: redrying material provided by the invention, enshi in 2010 Xuanen County B2F and two grade tobacco leaves of B3F.
4 processing are established in this test, and B2F grade tobacco leaf arranges two processing: reinforced and not reinforced; B3F grade tobacco leaf also arranges two processing: reinforced and not reinforced; Reinforced the processing do not produced according to the normal process parameter request, and reinforced processing is set the technological parameter requirement by the present invention and produced.Wherein processed group A:B2F grade tobacco leaf reinforced 1000 is not carried on a shoulder pole; Treatments B: B2F grade tobacco feeding 1000 loads; Process not reinforced 1000 loads of C:B3F grade tobacco leaf; Process D:B3F grade tobacco feeding 1000 loads.
After work in every is ready to complete, process the processing that feeds intake of predetermined technological process and parameter request according to each, paste on four sides at smoke box after Tobacco slice packing and respectively process specific identifier so that the later stage sampling is estimated; Each is processed and transports outward transport raw material silo in Wuhan, Hubei after sample machines back and deposit.After treating that sample stores 1 year, each is processed sample evaluations of taking a sample, each processes sampling 2kg, is mainly used in chopping and rolls that single-tobacco-typed cigarette is smoked panel test and the chemical composition detection.In addition, the evaluation of smokeing panel test of sample is to be evaluated by the Hubei Zhongyan Industry Co.,Ltd technique center committee of smokeing panel test.
Be used for the chemical composition test sample and dry under 60 ℃ with baking oven, then pulverize with the plant pulverizer, cross 60 mesh sieves; Detect main chemical compositions the four indices such as total reducing sugar, nicotine, protein, starch are arranged.The total sugar content detection method is with reference to industry standard " the mensuration continuous flow method of YC/T159-2002 tobacco and tobacco product water-soluble sugar ", the nicotine content detection method is with reference to industry standard " the mensuration gas chromatography of YC/T246-2008 tobacco and tobacco product nicotine ", the content of starch detection method is with reference to industry standard " the mensuration continuous flow method of YC/T216-2007 tobacco and tobacco product starch ", and method for detecting protein content is with reference to industry standard " YC/T249-2008 tobacco and tobacco product protein measuring continuous flow method ".
Now as follows with regard to each evaluation briefing of processing sample:
Table 1: the sample quality score record sheet of smokeing panel test
Can be found out by table 1, the reinforced sample of the processing quality of smokeing panel test is compared and is improved significantly with the reinforced sample of processing, and the pure degree that is mainly reflected in fragrance is improved, and the flue gas form is improved, and the oral cavity comfort level is improved, and assorted gas obviously alleviates.
The B2F grade tobacco leaf not spiked sample quality main manifestations of smokeing panel test is that aroma quality is medium, assorted gas is heavier, has that upper leaf is distinctive is charred breath, and the flue gas harsh feeling is obvious, and nasal cavity has the spine sense, and it is comfortable that pleasant impression is owed, and the oral cavity has residual, and concentration strength is slightly large; The B2F grade tobacco feeding sample quality main manifestations of smokeing panel test is that fragrance texture is purer, and perfume quantity is more sufficient, and assorted gas is lighter, the softer exquisiteness of flue gas form, and pleasant impression is more comfortable.The B3F grade tobacco leaf not spiked sample quality main manifestations of smokeing panel test is that aroma quality is slightly poor, and assorted gas is heavy, and it is obvious that upper leaf is charred breath, and excitant is large, and pleasant impression is uncomfortable, and the oral cavity is residual heavy, and concentration strength is large; The B3F grade tobacco feeding sample quality main manifestations of smokeing panel test is that fragrance texture is medium, and perfume quantity is more sufficient, and the upper leaf gas of mixing is slightly arranged, and excitant slightly has, and pleasant impression is more comfortable, and concentration strength is bigger than normal.
Table 2: sample chemical composition detection tables of data
| Process | Total reducing sugar % | Nicotine % | Starch % | Protein % |
| A | 23.1 | 3.26 | 5.8 | 10.24 |
| B | 23.5 | 3.19 | 4.2 | 8.56 |
| C | 24.7 | 3.45 | 6.1 | 11.07 |
| D | 24.2 | 3.41 | 4.7 | 9.46 |
As seen from Table 2, spiked sample and total reducing sugar and the nicotine content of spiked sample is slightly not variant, but difference is not obvious; And starch and protein content difference are more obvious.With B2F grade tobacco leaf, the starch of spiked sample and protein content obviously reduce compared with the control, and the reduction amplitude is respectively 27.6% and 16.4%; With B3F grade tobacco leaf, the starch of spiked sample and protein content obviously reduce compared with the control, and the reduction amplitude is respectively 23% and 14.5%.The amplitude that after reinforced by sample, starch and protein reduce can find out, institute adds redrying has remarkable effect for reducing starch and protein content, and this is also the sample reason place that quality obviously improves of smokeing panel test.
Adopt the method to process tobacco leaf, compared with the control, beating and double roasting rear panel cigarettes, wines and miscellaneous goods gas obviously alleviates, and fragrance appears, excitant reduces, and can improve the quality of tobacco defective, improves the availability of quality of tobacco; Tobacco leaf chemical composition shows that protein content reduces after testing, and content of starch reduces.
In sum, the present invention has remarkable effect for improving of beating and double roasting rear panel cigarette quality, can obviously reduce starch and protein content, the assorted gas when alleviating tobacco leaf and smokeing panel test, reduce the degree of purity of excitant, raising tabacco fragrance, improve quality and the availability of tobacco leaf.Input cost of the present invention is few, and income is effective, can realize the increment of raw tobacco material, for the cigarette industry cost efficiency, increase economic efficiency significant.
Claims (3)
1. method that improves beating and double roasting sheet cigarette quality, it is characterized in that: the redrying material that adds following mass percent in beating and double roasting two profit links in the tobacco leaf, described redrying material comprises that protease 6.4%, amylase 5%, pectase 7.6%, cider 9.5%, haw thorn extract 9.5%, menthyl lactate 6.3%, menthyl acetate 7.2%, oak chip extract 3.5%, acetophenone 5%, second position damascenone 8%, citral 6.5%, volume fraction are 95% ethanol 15%, and surplus is water.
2. a kind of method that improves beating and double roasting sheet cigarette quality according to claim 1 is characterized in that: the mass concentration of adding the redrying material in beating and double roasting two profit link tobacco leaves is 3.5%.
3. a kind of method that improves beating and double roasting sheet cigarette quality according to claim 1 and 2 is characterized in that: the technological requirement of two profit links: temperature is that 65 ± 2 ℃, moisture content are 17 ± 1%.
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| CN201310061394.7A CN103120363B (en) | 2013-02-27 | 2013-02-27 | Method for improving quality of threshed redried strips |
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| CN104382228A (en) * | 2014-09-28 | 2015-03-04 | 湖北中烟工业有限责任公司 | Method for improving burley tobacco availability |
| CN104432457A (en) * | 2014-12-03 | 2015-03-25 | 四川烟叶复烤有限责任公司泸州复烤厂 | Improved continuous threshing and redrying processing craft of tobacco leaves |
| CN105595396A (en) * | 2016-01-15 | 2016-05-25 | 红云红河烟草(集团)有限责任公司 | Method for improving threshing redrying quality with honey |
| CN106281680A (en) * | 2016-08-27 | 2017-01-04 | 山东中烟工业有限责任公司 | A kind of quick-fried pearl of Herba Menthae cigarette cool taste Mint Essence and preparation method and application |
| CN111972694A (en) * | 2020-09-17 | 2020-11-24 | 内蒙古昆明卷烟有限责任公司 | Processing method of threshing and redrying tobacco leaves |
| CN113383981A (en) * | 2021-05-28 | 2021-09-14 | 天昌国际烟草有限公司 | Complex enzyme preparation for improving tobacco leaf smoking quality of Yu-produced tobacco and application of complex enzyme preparation in threshing and redrying process |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104382228A (en) * | 2014-09-28 | 2015-03-04 | 湖北中烟工业有限责任公司 | Method for improving burley tobacco availability |
| CN104432457A (en) * | 2014-12-03 | 2015-03-25 | 四川烟叶复烤有限责任公司泸州复烤厂 | Improved continuous threshing and redrying processing craft of tobacco leaves |
| CN105595396A (en) * | 2016-01-15 | 2016-05-25 | 红云红河烟草(集团)有限责任公司 | Method for improving threshing redrying quality with honey |
| CN106281680A (en) * | 2016-08-27 | 2017-01-04 | 山东中烟工业有限责任公司 | A kind of quick-fried pearl of Herba Menthae cigarette cool taste Mint Essence and preparation method and application |
| CN106281680B (en) * | 2016-08-27 | 2019-11-26 | 山东中烟工业有限责任公司 | A kind of quick-fried pearl of peppermint cigarette cool taste Mint Essence and the preparation method and application thereof |
| CN111972694A (en) * | 2020-09-17 | 2020-11-24 | 内蒙古昆明卷烟有限责任公司 | Processing method of threshing and redrying tobacco leaves |
| CN111972694B (en) * | 2020-09-17 | 2022-07-05 | 内蒙古昆明卷烟有限责任公司 | Processing method of threshing and redrying tobacco leaves |
| CN113383981A (en) * | 2021-05-28 | 2021-09-14 | 天昌国际烟草有限公司 | Complex enzyme preparation for improving tobacco leaf smoking quality of Yu-produced tobacco and application of complex enzyme preparation in threshing and redrying process |
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