CN103088814A - Rotary drilling rig coordinated with percussion drill hole-forming construction method - Google Patents

Rotary drilling rig coordinated with percussion drill hole-forming construction method Download PDF

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Publication number
CN103088814A
CN103088814A CN2013100608845A CN201310060884A CN103088814A CN 103088814 A CN103088814 A CN 103088814A CN 2013100608845 A CN2013100608845 A CN 2013100608845A CN 201310060884 A CN201310060884 A CN 201310060884A CN 103088814 A CN103088814 A CN 103088814A
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hole
drilling rig
frozen soil
rotary drilling
construction method
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CN2013100608845A
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邵敏泽
李结义
赵常红
李志龙
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R&B HUAXIANG INTERNATIONAL ENGINEERING Co Ltd
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R&B HUAXIANG INTERNATIONAL ENGINEERING Co Ltd
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Priority to CN2013100608845A priority Critical patent/CN103088814A/en
Publication of CN103088814A publication Critical patent/CN103088814A/en
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Abstract

The invention relates to a rotary drilling rig coordinated with percussion drill hole-forming construction method which comprises forming field, locating and paying off, measuring elevation, calculating rotary digging depth and installing a plurality of temperature sensors in a permanent steel protective cylinder; rechecking a pile position; rotationally digging and drilling into a tundra layer; burying a temporary steel protective cylinder; measuring the depth of a hole and checking the formed hole; burying the permanent steel protective cylinder into a non-tundra layer; pulling out the temporary steel protective cylinder and moving a machine to conduct next construction of forming the hole rotationally; secondarily locating and sampling; locating a percussion drill; punching the hole; meanwhile digging a mud pit, producing mud and pouring the mud into the hole; secondarily measuring the depth of the hole and checking the formed hole; cleaning the hole; processing a reinforcing cage and hanging the reinforcing cage; installing a guide tube and conducting a water sealing test on the guide tube; measuring sediment and pouring concrete underwater; and curing the concrete. The rotary drilling rig coordinated with percussion drill hole-forming construction method offers a feasible technical measure for socketed pile construction and road repairing on frozen earth on island shape frozen earth area at high altitude in China and has notable economic benefit.

Description

A kind of rotary drilling rig coordinates percussive drill drilling construction method
Technical field
The present invention relates to a kind of job practices, particularly a kind ofly hold the frozen soil pile rotary drilling rig at high latitude island-shaped permafrost soil district's embedding rock end and coordinate percussive drill drilling construction method.
Technical background
Frozen soil section geological condition is mainly silty clay, and substratum mostly is completely decomposed to little weathered granite, and has certain embedding rock degree of depth, frozen soil paragraph to be in for many years in Marsh Wetland.
The impact drilling method is fit to the construction of embedding rock end bearing pile under the general geology condition.But Frozen Ground Area is because rate of penetration is slower, and thermal agitation is large, the collapse hole phenomenon easily occurs, directly adopts the impact drilling can't satisfy the requirement of the regional pile foundation construction of segregated frozen ground.
Revolving the advantage of digging boring is exactly that speed is fast, does not need mud off, can carry out the dry method pore-forming, can reduce disturbance and interchange of heat to the segregated frozen ground layer.Revolve and dig brill and be fit to the soil layers constructions such as sand, cohesive soil, slity soil, but can not creep into the rock stratum, the utilization rate in rock location is lower, so this scheme also can't satisfy the requirement of segregated frozen ground Pile.
Therefore, demand developing a kind of new method that high latitude segregated frozen ground area embedding for many years rock end holds the frozen soil pile driving construction that is applicable to---rotary drilling rig cooperation percussive drill drilling construction method urgently.
Summary of the invention
The object of the invention is to, coordinate percussive drill drilling construction method by a kind of rotary drilling rig is provided, to solve the problem of holding the Pile in Frozen Soil construction at the regional embedding rock end of high latitude segregated frozen ground construction for many years.
The present invention adopts following technological means to realize:
A kind of rotary drilling rig coordinates percussive drill drilling construction method, comprises levelling of the land, location unwrapping wire, and is further comprising the steps of:
1.1. the mensuration absolute altitude calculates to revolve and digs the degree of depth;
1.2. check the stake position;
1.3. rotary drilling rig is in place;
1.4. bury the temporary steel casing underground; Revolve to dig and creep into;
1.5. measure hole depth, revolve and scrape out the hole and check;
1.6 make permanent steel casing, casing is coated with the asphalt residue of 1 cm thick outward, reduces the hydrophilicrty of casing external surface, reduces frozen soil to the uplift force of pile foundation; In permanent steel casing, several temperature pick ups are installed;
1.7. continue to creep into, pass frozen soil layer, bury permanent casing underground, go deep into non-frozen soil layer;
1.8. extract the temporary steel casing;
1.9. carry out secondary location setting-out;
1.10. percussive drill location;
1.11. mud pit excavation simultaneously, slurrying, slip casting in the hole; Impact holing;
1.12. measure for the second time hole depth, the pore-forming inspection;
1.13. clear hole;
1.14. reinforcing cage processing, reinforcing bar cage hoisting, mounting temperature sensor is filled in the hidden inspection report of reinforcing cage;
1.15. carry out the conduit water test; Conduit is installed;
1.16. the mensuration sediment, as exceed requirement and carry out the secondary sediment; If the qualified underwater concrete that carries out pours into;
1.17. concrete curing; The coarse-grained soil backfill that system is mixed with residual oil in space, the casing outside is closely knit;
1.18. the above permanent casing of cutting design of pile top absolute altitude, the cutter pile crown is to design elevation, and pile foundation quality is checked.
The described permanent steel casing of step 1.6, the degree of depth exceeds over frozen soil layer upper limit 50cm, surpasses frozen soil layer lower limit 50cm; Its diameter is greater than design stake footpath 10cm; After permanent steel casing is laid, extract the temporary steel casing, remove rotary drilling rig, carry out next Pile in Frozen Soil frozen soil section construction.The described slurrying of step 1.11; Proportion 1.2~1.05, viscosity 16~22 seconds, sand factor 8~4%.
The described clear hole of step 1.13; Slurry method clear hole is changed in employing, and drill bit is lifted from 10~20cm at the bottom of the hole, is pressed into the pure mud of proportion 1.10~1.20 with middling speed, the more mud of scum silica frost in boring is swapped out, until after reaching the requirement in hole clearly, can propose drill bit; Mud balance behind clear hole between 1.03~1.10, viscosity 17~20Pas; Sand factor<2%; Colloidity>98%.
The described mounting temperature sensor of step 1.14 is five, and the first temperature pick up is arranged on the pile body top.The second temperature pick up is arranged on the frozen soil upper limit top, and three-temperature sensor is arranged on frozen soil section middle part, and the 4th temperature pick up is arranged on frozen soil section lower limit bottom, and the 5th temperature pick up is arranged on the pile body bottom; The control line of said temperature sensor is fixed wire is guided to more than ground by reinforcing cage and is connected with control appliance.
The described diameter of burying the temporary steel casing underground of step 1.4 is than the stake large 40cm in footpath, and length is 3m, and wall thickness is 10mm.
The present invention compared with prior art has following obvious advantage and beneficial effect:
The present invention uses rotary drilling rig and coordinates Churn drill relay bore forming technique to hold Pile in Frozen Soil to high latitude island-shaped permafrost soil area bridge embedding rock end to process, for providing feasible technological means at China's northeast shape Frozen Ground Area building highway, adopt rotary drilling rig to coordinate Churn drill relay bore forming technique, guarantee construction quality, proposed a kind of method that new solution high latitude segregated frozen ground area embedding for many years rock end holds the frozen soil pile driving construction.
Description of drawings
Fig. 1 is the flow chart that rotary drilling rig of the present invention coordinates percussive drill drilling construction method;
Fig. 2 is the schematic diagram of burying underground of interim casing and permanent steel casing;
Fig. 3 is the scheme of installation of temperature pick up.
Wherein, 1 is permanent steel casing, and 2 is interim casing, and 3 is the frozen soil section, and 4 is the frozen soil section upper limit, and 5 is frozen soil section lower limit, and 6 is non-frozen soil section.11 is the first temperature pick up, and 12 is the second temperature pick up, and 13 is three-temperature sensor, and 14 is the 4th temperature pick up, and 15 is the 5th temperature pick up.
The specific embodiment
Below in conjunction with Figure of description, the specific embodiment of the present invention is illustrated:
See also shown in Figure 1ly, be that rotary drilling rig of the present invention coordinates the flow chart of percussive drill drilling construction method.
The construction plant reaches " three supplies and one leveling ", builds the road of marching into the arena, and the erecting power lines road guarantees construction water, lays the thick gravel working cushion layer of 50~100cm in the 3 meters scopes in rig working platform zone and both sides.
Around boring Active workings, the gutter is set.
Ground, underground obstacle, pipeline in boundary of works area to clear up or change move complete.
Rotary digging drilling hole; For effectively reducing the pore forming process heat to the disturbance of frozen soil around stake, permafrost region frozen soil section pile foundation adopts rotary drilling rig dry method pore-forming.
1, preparation of construction
At first measure setting-out, accurately make each stake position, and stake fender pile all around is set, for center and the absolute altitude of checking at any time stake.The boring place is arranged, adopts to fill out generation and digs, and reduces the thermal agitation that the original ground excavation is caused.Polystyrene thermal insulation plate is laid in motor radiating part position under rig substructure, to reduce, the heat of foundation soil is invaded.
2, bury interim casing 2 underground; See also shown in Figure 2ly, be the schematic diagram of burying underground of interim casing and permanent steel casing.As can be seen from the figure, 1 is permanent steel casing, and 2 is interim casing, and 3 is the frozen soil section, and 4 is the frozen soil section upper limit, and 5 is frozen soil section lower limit, and 6 is non-frozen soil section.
See also shown in Figure 3ly, at the permanent interior set temperature sensor of steel casing 1, place altogether in the present embodiment five temperature pick ups, be respectively the first temperature pick up 11, the second temperature pick up 12, the three-temperature sensors 13, the 4th temperature pick up 14, the five temperature pick ups 15.
3, rotary drilling rig pore-forming
(1) interim casing 2 bury underground complete, errorless on inspection after, creep into.Revolve dig creep into be utilize revolve dig the bit drills masthead hydraulic motor toward pressing down, utilize simultaneously to revolve and dig the bit incision soil body, soil is squeezed in hopper, reintroduces outside the hole dump truck of directly packing into.
(2) frozen soil bridge geological condition is mainly silty clay, in drilling process, selects hosqe bit to creep into.
When (3) beginning to creep into, should guarantee that drilling rod is vertical, strengthen drilling rod to soil layer pressure, slow drilling depth adopts high drilling speed, little follow-up amount, all presses and creep into.
(4) in drilling process, protect around the aperture, prevent from when stopping boring for some reason, in time drill bit being proposed outside the hole in the insulated stream hand-hole.In time long-pending soil around the cleaning aperture, guarantee that the aperture is stable, and the boring spoir is transported on request and specified the spoil ground, focuses on.
(5) when creeping into to design elevation, forward dallies a few in the original place, then stops, and promotes drilling rod, must not deepen to creep into during empty boring, and carries when boring and must not turn round drilling rod.
(6) loosened soil cleaning at the bottom of the hole.At the bottom of utilizing hosqe bit with the hole, loosened soil is cleaned out.
4, lay permanent steel casing 1
Revolve dig creep into formation the stake aperture after the assay was approved, lay permanent steel casing 1, permanent steel casing 1 exceeds over frozen soil layer upper limit 50cm, surpasses frozen soil layer lower limit 50cm.Its diameter is greater than design stake footpath 10cm.
After permanent steel casing 1 is laid, extract temporary steel casing 2, remove rotary drilling rig, carry out next Pile in Frozen Soil frozen soil section construction.
5, Churn drill pore-forming;
1, double measurement setting-out
Revolve to dig to bore and remove rear timely recovery pile foundation center and embedding fender pile.
2, Churn drill is in place
Settle Churn drill after the setting-out of drilled pile center, Churn drill must be fixed steadily, prevents from toppling.
3, slurrying
Mud pit and sedimentation basin are established in the scene, and mud property has considerable influence to hole quality and progress, establish the preparation work that the special messenger carries out mud, adopt the high-quality swell soil to add caustic soda and make chemical slurry.Mud satisfies with following index: proportion 1.2~1.05, viscosity 16~22 seconds, sand factor 8~4%.
4, rig is in place
During rigging up, require bit central with playing hanging pulley on same vertical line on drilling cramp, position deviation must not be greater than 2cm.The rigging up base should prop up to be leveled up surely, in case rig tilts or displacement.
6, percussive drilling
Before boring, every preparation is checked, comprise the installation, bit central of main plant and steel casing center deviation etc.
Beginning utilizes drill bit during punching, in the interior pulping of casing 1, and start slush pump and circulate, until mud evenly after with low-grade, begin rig at a slow speed, make casing 1 pin place that firmly mud off be arranged.After being drilled into 100 centimetres of casing 1 underfooting, can creep into normal speed by the soil property situation.
Wanting in boring procedure has certain head height in retaining hole, and will prevent that the metal tools such as spanner, pipe wrench or other foreign matter from dropping in the hole, damages drill bit of drilling machine.Creep into operation and must keep continuity, want when promoting drill bit steadily must not collide casing 1 or hole wall.
7, clear hole
After boring reached the drawing prescribed depth, beginning is clear hole once.Slurry method clear hole is changed in employing.Drill bit is lifted from 10~20cm at the bottom of the hole, be pressed into the pure mud of proportion 1.10~1.20 with middling speed, the more mud of scum silica frost in boring is swapped out, until after reaching the requirement in hole clearly, can propose drill bit.Must remain original head height in the hole in the process of clear hole, in case collapse hole.
8, verify
Use special-purpose verify device or self-control reinforcing cage verify device to test, the inspecting hole device adopts external diameter to equal the drilled pile reinforcing cage diameter to add 10cm (but being not more than bit diameter), and length is not less than 4~6D(D and is a stake footpath) reinforcing cage of rice hangs in.After finished in clear hole, precipitation thickness should meet drawing requirement and code requirement.Mud balance behind clear hole between 1.03~1.10, viscosity 17~20Pas; Sand factor<2%; Colloidity>98%.
Fabrication of reinforcing cage and installation; Concentrate merogenesis to make at the reinforcing bar processing space, weld, tie up hole forming.First crooked rear welding during the overlap welding of reinforcing bar master muscle, two reinforcing bar axis must be point-blank.Reinforcing cage generally divides 2-4 joint, and main muscle joint considers by the joint area 50% that staggers, and the clear distance that staggers is greater than 30d and be not less than 50cm, adopts double welding, the long 5d of weld seam.The reinforcing cage spreading adopts one side welding, and fusion length makes 10d+4cm, and weld width is 0.7d, but is not less than 10mm, and the degree of depth is 0.25d, but is not less than 4mm, and weld seam is full, the bad phenomenon such as surperficial pore-free, slag inclusion, crackle, depression, overlap.After good under reinforcing cage, should check its center, and take reinforcement measure in case because pour concrete is shifted, require simultaneously reinforcing cage is taked to prevent the floating measure, the reinforcing cage position deviation is not more than 2cm, and the absolute altitude deviation is not more than ± 2cm.When the pre-buried sound detecting pipe of needs, the sound detecting pipe lower end welds with the steel plate back cover, and checks whether it is closely knit, then is fixed on reinforcing cage with U-shaped reinforcing bar take the plane included angle as 120 degree, when building concrete, it is filled clear water, and the mouth of pipe clogs with stopper.At the bottom of pile foundation, in the element concrete, sound detecting pipe must be fixed, the steel-pipe welding of sound detecting pipe joint use Φ 70mm.
After completing fabrication of reinforcing cage, with crane or the timely install reinforcing cage of tower crane, at aperture welding spreading.
Underwater concrete pouring; After the pile foundation pore-forming, lay as early as possible reinforcing cage, carry out concrete pouring, reduce the standby time of pore-forming.The pile foundation concrete adopts low temperature, strong, durable, freeze proof concrete early, reduces the concrete heat of hydration to the thermal agitation of ever-frozen ground.
Tremie method is adopted in the underwater concrete perfusion.To do before conduit uses first and close water and tensile test, and tube coupling is numbered, placed in the middle after hand-hole, when pouring into first batch of concrete, the distance of conduit end opening at the bottom of the hole is controlled in 250~400mm scope, and concrete adopts delivery pump to send into funnel, and is discharged into immediately conduit and directly pours into a mould.Coordinate drilling cramp to hang, dismantle conduit with a 25t crane simultaneously.
The quantity of first batch of concrete perfusion should guarantee that the first buried depth of conduit is not less than 1.0m.First side's amount of filling with concrete is calculated according to the formula of standard.The first batch of concrete of ball method perfusion is pulled out in employing, and in whole casting process, conduit buried depth in concrete should be controlled in 2~6m scope.Should also in time adjust depth of tremie through sounding lead exploration hole inner concrete face commonly used position in filling process.When concrete rises to design elevation, because affecting lining rope, mud sediment can't measure the concrete face, in time survey with bamboo pole.In order to ensure stake top quality, the stake of perfusion top mark is high should exceed 150cm than design more than, to guarantee a stake top concrete strength.
The cutting of permanent casing 1, cutter pile crown, end product quality check; Concrete strength surpassed after 7 days, began to excavate the above pile crown surrounding of the design of pile top absolute altitude soil body, and the excavation scope satisfies Zhi Limo type needs.The permanent casing of the above part of cutting design of pile top absolute altitude is abolished pile crown, carries out the end product quality check.
Pile foundation is returned and is frozen; After pile concrete perfusion, must wait all foundation soils of stake to return to freeze to reach the construction that to carry out after designing requirement more than cushion cap partly.For this reason, must strengthen back freezing monitoring, for the subsequent handling construction provides scientific basis.
The first temperature pick up 11 is embedded in the pile body top, the second temperature pick up 12 is embedded in the frozen soil upper limit top, three-temperature sensor 13 is embedded in the middle part of the frozen soil section, bottom the 4th temperature pick up 14 frozen soil lower limits, the 5th temperature pick up 15 is arranged on each of a bottom, fix temperature pick up with iron wire respectively, and more than along reinforcing cage, wire being guided to ground, prevent from damaging.First geodetic temperature and environment temperature before pour concrete, and make a record.After the concrete cast, detect the temperature of 5 with temperature measurer, and make a record.After temperature tends towards stability, namely represent back to freeze and complete.
It should be noted that at last: above embodiment is only in order to illustrate the present invention and unrestricted technical scheme described in the invention; Therefore, although this manual has been described in detail the present invention with reference to each above-mentioned embodiment,, those of ordinary skill in the art should be appreciated that still and can modify or be equal to replacement the present invention; And all do not break away from technical scheme and the improvement thereof of the spirit and scope of the present invention, and it all should be encompassed in the middle of claim scope of the present invention.

Claims (6)

1. a rotary drilling rig coordinates percussive drill drilling construction method, comprises levelling of the land, location unwrapping wire, characterized by further comprising following steps:
1.1. the mensuration absolute altitude calculates to revolve and digs the degree of depth;
1.2. check the stake position;
1.3. rotary drilling rig is in place;
1.4. bury the temporary steel casing underground; Revolve to dig and creep into;
1.5. measure hole depth, revolve and scrape out the hole and check;
1.6 make permanent steel casing, the outer pitching residual oil of casing, the hydrophilicrty of minimizing casing external surface reduces frozen soil to the uplift force of pile foundation;
1.7. continue to creep into, pass frozen soil layer, bury permanent casing underground, go deep into non-frozen soil layer;
1.8. extract the temporary steel casing;
1.9. carry out secondary location setting-out;
1.10. percussive drill location;
1.11. mud pit excavation simultaneously, slurrying, slip casting in the hole; Impact holing;
1.12. measure for the second time hole depth, the pore-forming inspection;
1.13. clear hole;
1.14. reinforcing cage processing, mounting temperature sensor, reinforcing bar cage hoisting is filled in the hidden inspection report of reinforcing cage;
1.15. carry out the conduit water test; Conduit is installed;
1.16. the mensuration sediment, as exceed requirement and carry out the secondary sediment; If the qualified underwater concrete that carries out pours into;
1.17. concrete curing; The coarse-grained soil backfill that system is mixed with residual oil in space, the casing outside is closely knit;
1.18. the above permanent casing of cutting design of pile top absolute altitude, the cutter pile crown is to design elevation, and pile foundation quality is checked.
2. a kind of rotary drilling rig according to claim 1 coordinates percussive drill drilling construction method, and it is characterized in that: the described rotary drilling rig of step 1.3 is the Churn drill pore-forming.
3. a kind of rotary drilling rig according to claim 1 coordinates percussive drill drilling construction method, and it is characterized in that: the described percussive drill of step 1.10 is the Churn drill pore-forming.
4. a kind of rotary drilling rig according to claim 1 coordinates percussive drill drilling construction method, it is characterized in that: the described permanent steel casing of step 1.6, exceed over frozen soil layer upper limit 50cm, and surpass frozen soil layer lower limit 50cm; Its diameter is greater than design stake footpath 10cm; After permanent steel casing is laid, extract the temporary steel casing, remove rotary drilling rig, carry out next Pile in Frozen Soil frozen soil section construction.
5. a kind of rotary drilling rig according to claim 1 coordinates percussive drill drilling construction method, it is characterized in that: the described diameter of burying the temporary steel casing underground of step 1.4 is than the stake large 40cm in footpath, and length is 3m, and wall thickness is 10mm.
6. a kind of rotary drilling rig according to claim 1 coordinates percussive drill drilling construction method, and it is characterized in that: the described mounting temperature sensor of step 1.14 is five, and the first temperature pick up is arranged on the pile body top; The second temperature pick up is arranged on the frozen soil upper limit top; Three-temperature sensor is arranged in the middle part of the frozen soil section; The 4th temperature pick up is arranged on bottom frozen soil section lower limit; The 5th temperature pick up is arranged on bottom pile body; The control line of said temperature sensor is fixed wire is guided to more than ground by reinforcing cage and is connected with control appliance.
CN2013100608845A 2013-02-27 2013-02-27 Rotary drilling rig coordinated with percussion drill hole-forming construction method Pending CN103088814A (en)

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