CN103079391B - Vertical LED (Light-Emitting Diode) element loader - Google Patents

Vertical LED (Light-Emitting Diode) element loader Download PDF

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Publication number
CN103079391B
CN103079391B CN201210590825.4A CN201210590825A CN103079391B CN 103079391 B CN103079391 B CN 103079391B CN 201210590825 A CN201210590825 A CN 201210590825A CN 103079391 B CN103079391 B CN 103079391B
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CN
China
Prior art keywords
led element
slide block
splicing
equiped
vertical led
Prior art date
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Expired - Fee Related
Application number
CN201210590825.4A
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Chinese (zh)
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CN103079391A (en
Inventor
王媛秀
李杨寿
钟红海
李旺开
方伟杰
钟承文
曾翔清
陈卓标
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Dongguan Sciencgo Machinery Manufacturing Co Ltd
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Dongguan Sciencgo Machinery Manufacturing Co Ltd
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Application filed by Dongguan Sciencgo Machinery Manufacturing Co Ltd filed Critical Dongguan Sciencgo Machinery Manufacturing Co Ltd
Priority to CN201210590825.4A priority Critical patent/CN103079391B/en
Publication of CN103079391A publication Critical patent/CN103079391A/en
Application granted granted Critical
Publication of CN103079391B publication Critical patent/CN103079391B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention relates to the technical field of LED (Light-Emitting Diode) assembling and processing equipment, in particular to a vertical LED (Light-Emitting Diode) element loader, which comprises a base, a feeding device, a fork sheet loading device and a transferring mechanism for transferring LED elements from the feeding device to the fork sheet loading device, wherein the feeding device, the fork sheet loading device and the transferring mechanism are arranged on the base; the transferring mechanism comprises guide shafts, a slide block and two supporting plates fixed on the base; the two ends of the guide shafts are fixedly connected with the supporting plates respectively; the guide shafts are provided with linear bearings; the slide block is fixedly connected with the linear bearings, and is provided with a pneumatic finger; and the supporting plates are provided with translation driving mechanisms for driving the slide block to move leftwards and rightwards. According to the vertical LED element loader, the LED elements can be rapidly pushed towards the vertical LED element loader of an LED conveying chain from a feeding guide rail; the vertical LED element loader is simple in structure, and has high feeding accuracy; and moreover, falling of material pieces is reduced greatly, and the loading stability is high.

Description

Vertical LED element loader
Technical field
The present invention relates to LED assembly manufacturing equipment technical field, refer in particular to a kind of vertical LED element loader.
Background technology
At present, in the process and assemble of LED product, normally LED element in bulk is first carried out sequential organization with braider, then other process equipments such as finishing the LED element supply vertical plug-in machine of band is carried out next step assembling or plug-in unit.Braider be with stepping motor in conjunction with cam structure and cylinder for power source, by LED element in bulk by tape-feed, guide mechanism, pusher, charging tray, changement, feed mechanism, turntable transport mechanism, test bit, wear a kind of equipment that packaging mechanism and belt tightening mechanism realize automatic braid function; Because the cost of braider is higher, thus the production process of LED product is made to increase the intermediate link of a LED element braid, the production cost of the LED product that the process of this intermediate link improves greatly.
In order to reduce production cost, someone devises a kind of process equipment that directly supplied by LED in bulk and carries out assembling or the LED supply equipment in bulk of plug-in unit, this LED supply equipment in bulk is transported on LED conveyer chain after rambling LED in bulk being carried out arrangement neat in order, then is supplied to process equipment to carry out assembling or plug-in unit LED by LED conveyer chain.
Feeder apparatus is when carrying out feed for inserter, need LED element from a station to another station, such as LED element is transferred to material loading forks piece device from guide rail, pushed to LED conveyer chain again, and the way of routine adopts existing three-dimensional transfer mechanism to carry out transport action, due to its complicated structure, manufacturing cost is higher, and error is comparatively large, be unfavorable for the movement of little fragment position, cost performance is not high.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of vertical LED element loader that LED element can be pushed to from feeding guide LED conveyer chain fast, and not only structure is simple, feeding accurate, and greatly reduces dropping of materials and parts, and material loading stability is high.
In order to solve the problems of the technologies described above, the present invention adopts following technical scheme: a kind of vertical LED element loader, comprise pedestal, pay-off, forks piece feeding device and LED element is transferred to the transfer mechanism of forks piece feeding device from pay-off, pay-off, forks piece feeding device and transfer mechanism are all installed in pedestal, described transfer mechanism comprises the axis of guide, slide block and be fixed on two supporting brackets of pedestal, the two ends of the axis of guide are fixedly connected with two supporting brackets respectively, the described axis of guide is equiped with linear bearing, described slide block is fixedly connected with this linear bearing, slide block is equiped with pneumatic-finger, described supporting bracket is equiped with the translational drive mechanism for driving slide block to move left and right.
Wherein, described pneumatic-finger comprises the driving cylinder body that is fixedly connected with slide block and is arranged at two clamping parts driving cylinder body, these two clamping parts are all detachably equiped with holds material clamp, and two sidewalls holding material clamp relative all offer groove, and the cross section of this groove is circular arc or V-arrangement.
Wherein, described in hold material clamp and offer mounting groove, described clamping part embeds in this mounting groove, and the sidewall of mounting groove is equiped with screw, and the inner and the clamping part of this screw are spirally connected.
Wherein, the inner side of described supporting bracket is provided with hexagonal socket head cap screw, and described slide block is equiped with cushion rubber bumper, and when slide block is near supporting bracket, cushion rubber bumper abuts with hexagonal socket head cap screw.
Preferably, described pay-off comprises the line slideway being arranged at described pedestal and the linear vibrator be connected with line slideway, the discharge end of described line slideway is provided with arc-shaped guide rail, the side of this arc-shaped guide rail is equiped with the first rotational pin, backgauge hooks and hooks the first spring returning original position again for backgauge, the tail end that backgauge hooks and the first rotational pin pivot joint, the front end that backgauge hooks is provided with hook pawl, this hook pawl is positioned at the discharge end of arc-shaped guide rail, when described slide block moves to the left side, the discharge end of arc-shaped guide rail is positioned at immediately below described pneumatic-finger.
Wherein, described arc-shaped guide rail is equiped with spring base, and described first spring is the torsion spring being set in the first rotational pin, and the two ends of this torsion spring hook with backgauge respectively and spring base is connected.
Wherein, the outside of described arc-shaped guide rail is provided with gassing pipe block, and this gassing pipe block offers outgassing direction and the tangent gassing pipe of arc-shaped guide rail charging route.
Preferred further, described forks piece feeding device comprises the erect-position body being arranged at pedestal, the active sliding block being movably arranged on erect-position body and the erect-position driving mechanism driving active sliding block movable, the front end of active sliding block is provided with push jack, also comprise the material-receiving device being installed in erect-position body, described material-receiving device comprises L shape splicing catch, second rotational pin and the splicing seat being fixed on erect-position body, second rotational pin passes the rear end of shape splicing catch and is fixedly connected with splicing seat, the front end of L shape splicing catch offers the splicing groove for accommodating LED stitch, this splicing slot is in the dead ahead of described push jack, described splicing seat is equiped with the second spring making L shape splicing catch return original position again, when described slide block moves to the right, splicing slot is immediately below described pneumatic-finger.
Wherein, described second spring is extension spring, and the two ends of this extension spring are connected with the leading section of L shape splicing catch and splicing seat respectively.
Wherein, be equiped with magnetic block immediately below described splicing groove, described erect-position body is provided with mount pad, and magnetic block is fixed on this mount pad.
Beneficial effect of the present invention is: the invention provides a kind of vertical LED element loader, pay-off is used for the LED element through detecting to be transported to the first assigned address, by transfer mechanism, this LED element is transferred to the second assigned address of forks piece feeding device again, is finally pushed on LED conveyer chain by forks piece feeding device.Due to the setting of the axis of guide and linear bearing, substantially reduce the frictional resistance between the axis of guide and slide block and wearing and tearing, improve the flexibility that pneumatic-finger moves left and right, also significantly reduce pneumatic-finger rocking in the horizontal direction, improve the clamping steadiness of pneumatic-finger.
Accompanying drawing explanation
Fig. 1 is the main TV structure schematic diagram of the present invention.
Fig. 2 is the main TV structure schematic diagram of the present invention when hiding forks piece feeding device.
Fig. 3 is the stereochemical structure decomposing schematic representation of pay-off of the present invention.
Fig. 4 is the perspective view of pay-off of the present invention;
Fig. 5 is the plan structure schematic diagram of pay-off of the present invention.
Fig. 6 is the stereochemical structure decomposing schematic representation of pay-off of the present invention.
Fig. 7 is the perspective view of forks piece feeding device of the present invention.
Fig. 8 is the stereochemical structure decomposing schematic representation of forks piece feeding device of the present invention.
Fig. 9 is the plan structure schematic representation intention of splicing groove of the present invention material-receiving device when exiting to side.
Embodiment
For the ease of the understanding of those skilled in the art, below in conjunction with embodiment and accompanying drawing, the present invention is further illustrated, and the content that execution mode is mentioned not is limitation of the invention.
As shown in Figures 1 to 9, a kind of vertical LED element loader, comprise pedestal 1, pay-off 2, forks piece feeding device 3 and LED element is transferred to the transfer mechanism 4 of forks piece feeding device 3 from pay-off 2, pay-off 2, forks piece feeding device 3 and transfer mechanism 4 are all installed in pedestal 1, described transfer mechanism 4 comprises the axis of guide 41, slide block 42 and be fixed on two supporting brackets 43 of pedestal 1, the two ends of the axis of guide 41 are fixedly connected with two supporting brackets 43 respectively, the described axis of guide 41 is equiped with linear bearing 44, described slide block 42 is fixedly connected with this linear bearing 44, slide block 42 is equiped with pneumatic-finger, described supporting bracket 43 is equiped with the translational drive mechanism for driving slide block 42 to move left and right.
This LED element for the LED element through detecting is transported to the first assigned address, then is transferred to the second assigned address of forks piece feeding device 3 by transfer mechanism 4 by pay-off 2, is finally pushed on LED conveyer chain by forks piece feeding device 3.
See Fig. 1 to Fig. 3, under the effect of translational drive mechanism, slide block about 42 moves around, described pneumatic-finger and slide block 42 synchronously move around, when pneumatic-finger moves to left end, pneumatic-finger is closed carries out holding action, with the LED element on gripping pay-off 2, when pneumatic-finger moves to right-hand member, pneumatic-finger opens, LED element is placed on the second assigned address of forks piece feeding device 3, thus achieve the transfer function of described forks piece material loading component transfer device, due to the setting of the axis of guide 41 and linear bearing 44, substantially reduce the frictional resistance between the axis of guide 41 and slide block 42 and wearing and tearing, improve the flexibility that pneumatic-finger moves left and right, also significantly reduce pneumatic-finger rocking in the horizontal direction, improve the clamping steadiness of pneumatic-finger.
In the present embodiment, described pneumatic-finger comprises the driving cylinder body 45 that is fixedly connected with slide block 42 and is arranged at two clamping parts 46 driving cylinder body 45, these two clamping parts 46 are all detachably equiped with holds material clamp 47, two sidewalls holding material clamp 47 relative all offer groove, and the cross section of this groove is V-shaped.
In transfer process, two clamping parts 46 mutually draw close and away from, and drive two to hold material clamp 47 to clamp and open, hold material clamp 47 when clamping for two, two grooves are combined to form an accommodating interval, the LED element be transported tightly is embedded in this accommodating interval, effectively avoids LED element to change direction in transport process, transports more accurately and reliably.Certainly, the cross section of described groove can also be circular arc, carries out firm clamping as long as can reach to LED element.
In the present embodiment, described in hold material clamp 47 and offer mounting groove 48, described clamping part 46 embeds in this mounting groove 48, and the sidewall of mounting groove 48 is equiped with screw, and the inner and the clamping part 46 of this screw are spirally connected.Can disassemble holding material clamp 47 from clamping part 46 by unclamping screw, during installation, material clamp 47 will be held and be set on clamping part 46, tightening screw, mount and dismount all very simple and convenient, what be convenient to change different model according to difform LED element holds material clamp 47.
In the present embodiment, the inner side of described supporting bracket 43 is provided with hexagonal socket head cap screw 49, and described slide block 42 is equiped with cushion rubber bumper 40, and when slide block 42 is near supporting bracket 43, cushion rubber bumper 40 abuts with hexagonal socket head cap screw 49.When slide block 42 moves left and right, cushion rubber bumper 40 moves around between two hexagonal socket head cap screws 49, thus reach the effect of restriction slide block 42 shift motion, and effectively reduce vibration when slide block 42 clashes into hexagonal socket head cap screw 49, improve the stability of pneumatic-finger clamping further.
See Fig. 4 to Fig. 6, , described pay-off 2 comprises the line slideway 21 being arranged at described pedestal 1 and the linear vibrator 22 be connected with line slideway 21, the discharge end of described line slideway 21 is provided with arc-shaped guide rail 23, the side of this arc-shaped guide rail 23 is equiped with the first rotational pin 24, backgauge hooks 25 and hook 25 the first springs 29 returning original position again for backgauge, backgauge hooks tail end and first rotational pin 24 pivot joint of 25, the front end of backgauge hook 25 is provided with and hooks pawl 26, this hook pawl 26 is positioned at the discharge end of arc-shaped guide rail 23, when described slide block 42 moves to the left side, the discharge end of arc-shaped guide rail 23 is positioned at immediately below described pneumatic-finger.
Under the effect of linear vibrator 22, LED element moves forward along line slideway 21 and enters into arc-shaped guide rail 23, when LED element arrives the discharge end of arc-shaped guide rail 23, the hook pawl 26 being hooked 25 by backgauge blocks, and effectively prevents LED element from coming off from arc-shaped guide rail 23; When LED element is transferred to the first assigned address by pneumatic-finger, backgauge hooks 25 and is pushed open by LED element and swing around the first rotational pin 24, after LED element is seen off, backgauge hooks 25 and returns original position again under the action of the spring, hooks the discharge end that pawl 26 gets back to arc-shaped guide rail 23.Because the Way in of the feed end of arc-shaped guide rail 23 is different from the Way out of the discharge end of described arc-shaped guide rail 23, thus the carriage direction of LED element can be changed, be convenient to make the layout of equipment all parts more reasonable.The present invention, under the prerequisite not affecting pneumatic-finger clamping, effectively prevents materials and parts from coming off from feeding guide, practical.
In the present embodiment, described arc-shaped guide rail 23 is equiped with spring base 27, described first spring 29 for being set in the torsion spring of the first rotational pin 24, the two ends of this torsion spring hook with backgauge respectively 25 and spring base 27 be connected.Utilize the torsion of torsion spring to realize the reset that backgauge hooks 25.Certainly, described first spring 29 can also be Compress Spring, the two ends of Compress Spring hook with backgauge respectively 25 and spring base 27 abut, equally also can reach above-mentioned technique effect.
In the present embodiment, the outside of described arc-shaped guide rail 23 is provided with gassing pipe block 28, and this gassing pipe block 28 offers outgassing direction and the tangent gassing pipe of arc-shaped guide rail 23 charging route.
During feeding, gassing pipe is communicated with source of the gas, and when LED element is slided on arc-shaped guide rail 23, gassing pipe, along the glide direction gas jet of LED element, to accelerate the slip of LED element, improves the transfer efficiency of LED element.
The inner side of the described arc-shaped guide rail 23 of the present embodiment is equiped with arc flange, occurs crooked and cause LED element normally not slide when being blown by gas to avoid LED element, ensures the normal feed of LED loader.
See Fig. 7 to Fig. 9, , described forks piece feeding device 3 comprises the erect-position body 31 being arranged at pedestal 1, the active sliding block being movably arranged on erect-position body 31 and the erect-position driving mechanism driving active sliding block movable, the front end of active sliding block is provided with push jack 32, also comprise the material-receiving device being installed in erect-position body 31, described material-receiving device comprises L shape splicing catch 33, second rotational pin 34 and the splicing seat 35 being fixed on erect-position body 31, second rotational pin 34 passes the rear end of shape splicing catch and is fixedly connected with splicing seat 35, the front end of L shape splicing catch 33 offers the splicing groove 36 for accommodating LED stitch, this splicing groove 36 is positioned at the dead ahead of described push jack 32, described splicing seat 35 is equiped with the second spring making L shape splicing catch 33 return original position again, when described slide block 42 moves to the right, splicing groove 36 is positioned at immediately below described pneumatic-finger.
In the course of work of loader, when LED element is transferred to the second assigned address by pneumatic-finger, the pin of LED element just embeds in described splicing groove 36, after pneumatic-finger unclamps, LED element is still positioned at splicing groove 36 place of L shape splicing catch 33, thus realizes the splicing function of material-receiving device; Active sliding block moves forward in the effect of erect-position driving mechanism, and drive push jack 32 LED element to be pushed on the chain folder of feeding chain, in the propelling movement process of push jack 32, L shape splicing catch 33 is pushed open forward by LED element, L shape splicing catch 33 is rotated around the second rotational pin 34, splicing groove 36 exits to side, does not affect LED element mobile towards chain folder; Active sliding block moves backward in the effect of erect-position driving mechanism, and L shape splicing catch 33 returns original position again under the effect of the second spring, so that receive next LED element.
Forks piece feed mechanism with material receiver of the present invention not only structure is simple, also effectively avoids LED element to drop, substantially increases the stability of vertical LED element loader, reduces the waste of LED element.
In the present embodiment, described second spring is extension spring 37, and the two ends of this extension spring 37 are connected with the leading section of L shape splicing catch 33 and splicing seat 35 respectively.
Realized the reset of L shape splicing catch 33 by the stretching action of extension spring 37, structure is simple, easy to assembly, is convenient to safeguard and maintenance.
In the present embodiment, be equiped with magnetic block 38 immediately below described splicing groove 36, described erect-position body 31 is provided with mount pad 39, and magnetic block 38 is fixed on this mount pad 39.
When the pin of LED element is embedded in splicing groove 36, the pin of this magnetic block 38 pairs of LED element has magnetic effect, prevents LED element front and back in splicing groove 36 from rocking, is convenient to the pushed forward of push jack 32, the stability of further raising forks piece material loading, practicality is stronger.
Above-described embodiment is the present invention's preferably implementation, and in addition, the present invention can also realize by alternate manner, and under the prerequisite not departing from inventive concept of the present invention, any apparent replacement is all within protection scope of the present invention.

Claims (10)

1. vertical LED element loader, comprise pedestal (1), pay-off (2), forks piece feeding device (3) and LED element is transferred to the transfer mechanism (4) of forks piece feeding device (3) from pay-off (2), pay-off (2), forks piece feeding device (3) and transfer mechanism (4) are all installed in pedestal (1), it is characterized in that:
Described transfer mechanism (4) comprises the axis of guide (41), slide block (42) and is fixed on two supporting brackets (43) of pedestal (1), the two ends of the axis of guide (41) are fixedly connected with two supporting brackets (43) respectively, the described axis of guide (41) is equiped with linear bearing (44), described slide block (42) is fixedly connected with this linear bearing (44), and slide block (42) is equiped with pneumatic-finger; Described supporting bracket (43) is equiped with the translational drive mechanism for driving slide block (42) to move left and right.
2. vertical LED element loader according to claim 1, it is characterized in that: described pneumatic-finger comprises the driving cylinder body (45) that is fixedly connected with slide block (42) and is arranged at two clamping parts (46) driving cylinder body (45), these two clamping parts (46) are all detachably equiped with holds material clamp (47), two sidewalls holding material clamp (47) relative all offer groove, and the cross section of this groove is circular arc or V-arrangement.
3. vertical LED element loader according to claim 2, it is characterized in that: described in hold material clamp (47) and offer mounting groove (48), described clamping part (46) embeds in this mounting groove (48), the sidewall of mounting groove (48) is equiped with screw, and the inner of this screw and clamping part (46) are spirally connected.
4. vertical LED element loader according to claim 1, it is characterized in that: the inner side of described supporting bracket (43) is provided with hexagonal socket head cap screw (49), described slide block (42) is equiped with cushion rubber bumper (40), when slide block (42) close supporting bracket (43), cushion rubber bumper (40) abuts with hexagonal socket head cap screw (49).
5. vertical LED element loader according to claim 1, it is characterized in that: described pay-off (2) comprises the line slideway (21) being arranged at described pedestal (1) and the linear vibrator (22) be connected with line slideway (21), the discharge end of described line slideway (21) is provided with arc-shaped guide rail (23), the side of this arc-shaped guide rail (23) is equiped with the first rotational pin (24), backgauge hooks (25) and hooks for backgauge the first spring (29) that (25) return original position again, backgauge hooks tail end and the first rotational pin (24) pivot joint of (25), the front end that backgauge hooks (25) is provided with hook pawl (26), this hook pawl (26) is positioned at the discharge end of arc-shaped guide rail (23),
When described slide block (42) moves to the left side, the discharge end of arc-shaped guide rail (23) is positioned at immediately below described pneumatic-finger.
6. vertical LED element loader according to claim 5, it is characterized in that: described arc-shaped guide rail (23) is equiped with spring base (27), described first spring (29) is for being set in the torsion spring of the first rotational pin (24), and the two ends of this torsion spring hook (25) with backgauge respectively and spring base (27) is connected.
7. vertical LED element loader according to claim 5, it is characterized in that: the outside of described arc-shaped guide rail (23) is provided with gassing pipe block (28), this gassing pipe block (28) offers outgassing direction and the tangent gassing pipe of arc-shaped guide rail (23) charging route.
8. vertical LED element loader according to claim 1, it is characterized in that: described forks piece feeding device (3) comprises the erect-position body (31) being arranged at pedestal (1), the active sliding block being movably arranged on erect-position body (31) and the erect-position driving mechanism driving active sliding block movable, the front end of active sliding block is provided with push jack (32), also comprise the material-receiving device being installed in erect-position body (31), described material-receiving device comprises L shape splicing catch (33), second rotational pin (34) and be fixed on the splicing seat (35) of erect-position body (31), second rotational pin (34) through shape splicing catch rear end and be fixedly connected with splicing seat (35), the front end of L shape splicing catch (33) offers the splicing groove (36) for accommodating LED stitch, this splicing groove (36) is positioned at the dead ahead of described push jack (32), described splicing seat (35) is equiped with the second spring making L shape splicing catch (33) return original position again, when described slide block (42) moves to the right, splicing groove (36) is positioned at immediately below described pneumatic-finger.
9. vertical LED element loader according to claim 8, is characterized in that: described second spring is extension spring (37), and the two ends of this extension spring (37) are connected with the leading section of L shape splicing catch (33) and splicing seat (35) respectively.
10. vertical LED element loader according to claim 8, it is characterized in that: immediately below described splicing groove (36), be equiped with magnetic block (38), described erect-position body (31) is provided with mount pad (39), and magnetic block (38) is fixed on this mount pad (39).
CN201210590825.4A 2012-12-31 2012-12-31 Vertical LED (Light-Emitting Diode) element loader Expired - Fee Related CN103079391B (en)

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CN103079391B true CN103079391B (en) 2015-06-03

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104386478B (en) * 2014-10-30 2016-11-23 芜湖杰诺科技有限公司 A kind of assembly line special bend poking device
CN105762238B (en) * 2016-04-11 2018-02-16 东莞市凯昶德电子科技股份有限公司 LED automatic charging machines

Citations (4)

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Publication number Priority date Publication date Assignee Title
JPH0192118A (en) * 1987-10-01 1989-04-11 Sanyo Electric Co Ltd Circuit board conveying device
CN102724859A (en) * 2012-06-29 2012-10-10 东莞市新泽谷机械制造股份有限公司 Vertical bulk electronic component feeding device
CN102781209A (en) * 2012-07-30 2012-11-14 东莞市新泽谷机械制造股份有限公司 Small vertical element station feeding device
CN203120384U (en) * 2012-12-31 2013-08-07 东莞市新泽谷机械制造股份有限公司 Vertical LED component feeder

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0192118A (en) * 1987-10-01 1989-04-11 Sanyo Electric Co Ltd Circuit board conveying device
CN102724859A (en) * 2012-06-29 2012-10-10 东莞市新泽谷机械制造股份有限公司 Vertical bulk electronic component feeding device
CN102781209A (en) * 2012-07-30 2012-11-14 东莞市新泽谷机械制造股份有限公司 Small vertical element station feeding device
CN203120384U (en) * 2012-12-31 2013-08-07 东莞市新泽谷机械制造股份有限公司 Vertical LED component feeder

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