Summary of the invention
The object of the present invention is to provide flexible heat-preserving decorative facing of building material of a kind of flame retardant type and preparation method thereof.This finishing material combines that inorganic hollow filler is fire-retardant, the characteristic of insulation and organic polymer resin proportion is low, snappiness good, be easy to the advantage such as shaping, and production process environmental protection, construction process is simple and easy to do, is a kind of desirable architectural coating engineering materials.
In order to realize foregoing invention object, the technical solution used in the present invention is as follows:
The flexible heat-preserving decorative facing of building material of a kind of flame retardant type provided by the invention is primarily of the cavity filling of mud powder, finishing, flexible emulsion, auxiliary agent and water composition, and each raw materials quality number is as follows:
Mud powder: 1 ~ 50
Cavity filling: 1 ~ 50
Fortifying fibre: 1 ~ 10
Flexible emulsion: 10 ~ 50
Pigment: 0 ~ 1
Auxiliary agent: 1 ~ 10
Water: 10 ~ 40.
Better scheme is:
The cavity filling of mud powder, finishing, fortifying fibre, flexible emulsion, auxiliary agent and water composition, each raw materials quality number is as follows:
Mud powder: 10 ~ 40
Cavity filling: 15 ~ 30
Fortifying fibre: 2 ~ 6
Flexible emulsion: 15 ~ 30
Pigment: 0 ~ 1
Auxiliary agent: 1 ~ 8
Water: 10 ~ 40.
In above-mentioned raw materials composition: mud powder is natural mud powder or through silicon oil modified natural mud powder.Natural mud powder is one or more in recessed soil, sand, kaolin, montmorillonite soil, native, the wilkinite of illite, and median size is 100 ~ 500 orders; Cavity filling be containing/not containing one or more in the mica powder of finishing coat, fly ash float, hollow glass micropearl, expanded vermiculite, pearlstone; Finishing coat is nano silicon or nano titanium oxide; Flexible emulsion main component is ambient self-crosslinking core-shell acrylic lipin polymer, and its second-order transition temperature is within the scope of-30 ~-5 DEG C, and solid content is 40 ~ 55%; Fortifying fibre is one or both in trevira, glass fibre, and Fibre diameter is 2 ~ 25 μm, and length is 3 ~ 9mm; Auxiliary agent comprises dispersion agent, defoamer, linking agent, wetting agent, thickening material, anti-aging agent or adds other auxiliary agents known, and wherein linking agent is one or more in butyl (tetra) titanate, vinylformic acid, pentaerythritol triacrylate; Anti-aging agent is one or more in 2-(2 '-hydroxyl-3 '-the tertiary butyl-5 '-aminomethyl phenyl)-5-chlorinated benzotriazole, ESCALOL 567, Octabenzone, two (3.5-di-t-butyl-4 hydroxybenzyl phosphate mono ethyl ester) nickel.
The flexible heat-preserving decorative facing of building material of a kind of flame retardant type provided by the invention comprises following preparation method:
(1) natural earth obtains natural mud powder after eluriating, precipitate, filter, dry, pulverize, crossing 100 ~ 500 mesh sieves; The method of silicon oil modified natural earth is with reference to patent 201210396329.5.
(2) the mud powder utilizing high speed dispersor step (1) to be obtained under 600 ~ 1500r/min speed is mixed into cavity filling, flexible emulsion, auxiliary agent and water the slurry that viscosity is 7 ~ 10Pa.s by a certain percentage; The surface modification method of cavity filling is the wherein one in patent 200610127227.8,200810127094.3,201110377672.0 supplying methods.
(3) slurry that step (2) obtains is coated on repeatedly on the figuratum mould of band in the baking oven of gradient temperature control, by control coating speed and usage of sizing agent, every layer of coating thickness is controlled between 0.1 ~ 1mm, often be painted with one deck, evenly sprinkle appropriate fortifying fibre, lower one deck can be coated with again after to be dried, until continue constant temperature for some time after desired thickness, then molding, trimming, obtains the flexible heat-preserving decorative facing of building material of flame retardant type.Wherein, the material of mould is the one in polyethylene, polypropylene, tetrafluoroethylene, silica gel, steel; The starting temperature of gradient temperature control baking oven is 80 ~ 120 DEG C, and thickness of sample often increases 1mm, and oven temperature raises 5 ~ 20 DEG C, and last thermostat temperature is 150 ~ 200 DEG C, and the time is 1 ~ 3h.
The present invention's tool compared with the technology of existing flexible finishing material has the following advantages:
(1) under the prerequisite of not losing existing flexible macromolecule finishing material advantage, by insulation, fire-retardantly to combine together with decoration functions, not only increase the over-all properties of product, simplify construction technology, and greatly widened the use range of product, there are wide market outlook.
(2) the present invention does not need high temperature sintering, is conducive to energy-saving and emission-reduction, and does not have toxic gas to discharge in production and application, is safe from harm to environmental and human health impacts.
The present invention is through being mixed into the slurry of modest viscosity, shaping in the template with decorative pattern, a kind of matrix material having fire-retardant, insulation and decoration functions concurrently that, the demoulding dry through gradient temperature control is made.The feature such as it has pliable and tough, insulation, waterproof, fire prevention, resistant, ageing-resistant, proportion is low, production process environmental protection, construction process is simple and easy to do, be specially adapted to Highrise buildings exterior finish engineering, old city is transformed, the exterior trim surface layer of integrated plate for heat insulation and the irregular building such as curved wall, arch post surface-veneer engineered etc.
The flexible heat-preserving decorative facing of building material of the flame retardant type utilizing present method to prepare reaches following performance index:
Test subject |
Detection method |
Index |
Water-repellancy |
GB18173.1-2006 |
30 minutes ne-leakages |
Ventilation property |
GB/T17146-1997 |
≥0.88g(m
2.h)
|
Burning grade |
GB/T5464-2010 |
A level |
Frost resistance |
GB/T3810.1-2006 |
100 freeze-thaw cycle |
Flexibility |
600mm rod iron, 180 ° bend |
Flawless or fracture |
Ageing resistance |
G?B/T1865-1997 |
1200h surface flawless, bubbles |
Acid resistance |
GB/T3810.13-2006 |
1000h zero defect |
Alkali resistance |
GB/T3810.13-2006 |
1000h zero defect |
Embodiment
Adopt the mode of embodiment to be described further flexible heat-preserving decorative facing of building material of flame retardant type of the present invention and preparation method thereof below, but the present invention is not limited to these embodiments.
Embodiment 1:
Kaolin 25%, fly ash float 19%, flexible emulsion 30%, vinylformic acid 2.9%, defoamer 3%, ESCALOL 567 0.1%, water 14% by mass parts batching after high speed dispersor under 1000r/min speed Homogeneous phase mixing obtain viscosity be the slurry of 8Pa.s.Repeatedly being coated on by slurry in the baking oven of gradient temperature control is printed in the polyethylene template of decorative pattern, every layer thickness 0.5mm, often be painted with one deck, evenly sprinkling appropriate diameter is 2 μm, length is the glass fibre of 3mm, lower one deck can be coated with again after to be dried, the total consumption of fiber is 6% of stock quality, the starting temperature of baking oven 90 DEG C, and thickness of sample often increases 1mm, temperature rises 10 DEG C, until thickness reaches 3mm, then be warming up to 170 DEG C of insulations 2h, then moldings, trimming, obtains the flexible heat-preserving decorative facing of building material of light grey flame retardant type.
Embodiment 2:
At high speed dispersor, under 1000r/min speed, Homogeneous phase mixing obtains viscosity is the slurry of 8Pa.s by after mass parts batching for the hollow glass micropearl 29% of kaolin 30%, nanometer titanium dioxide-coated, flexible emulsion 17%, pink colour pigment 0.5%, vinylformic acid 1.4%, defoamer 1%, 2-(2 '-hydroxyl-3 '-the tertiary butyl-5 '-aminomethyl phenyl)-5-chlorinated benzotriazole 0.1%, water 17%.Repeatedly being coated on by slurry in the baking oven of gradient temperature control is printed in the tetrafluoroethylene template of decorative pattern, every layer thickness 0.2mm, often be painted with one deck, evenly sprinkling appropriate diameter is 2 μm, length is the glass fibre of 9mm and diameter is 4 μm, length is the trevira of 6mm, lower one deck can be coated with again after to be dried, total separately consumption of trevira and glass fibre is respectively 4% of stock quality, the starting temperature of baking oven 90 DEG C, thickness of sample often increases 1mm, temperature rises 10 DEG C, until thickness reaches 5mm, be warming up to 170 DEG C of insulation 2h again, then molding, trimming, obtain the flexible heat-preserving decorative facing of building material of pink colour flame retardant type.
Embodiment 3
At high speed dispersor, under 1200r/min speed, Homogeneous phase mixing obtains viscosity is the slurry of 10Pa.s by after mass parts batching for the fly ash float 18% of recessed native 12%, nanometer titanium dioxide-coated, flexible emulsion 27%, iron oxide red pigment 0.3%, butyl (tetra) titanate 3.7%, defoamer 2.85%, ESCALOL 567 0.15%, water 33%.Repeatedly being coated on by slurry in the baking oven of gradient temperature control is printed on the polypropylene matrix of decorative pattern, every layer thickness 0.5mm, often be painted with one deck, evenly sprinkling appropriate diameter is 4 μm, length is the trevira of 6mm, lower one deck can be coated with again after to be dried, the total consumption of fiber is 3% of stock quality, baking oven starting temperature 80 DEG C, and thickness of sample often increases 1mm, temperature rises 5 DEG C, until thickness reaches 3mm, then be warming up to 150 DEG C of insulations 1h, then moldings, trimming, obtains the flexible heat-preserving decorative facing of building material of garnet flame retardant type.
Embodiment 4:
At high speed dispersor, under 1200r/min speed, Homogeneous phase mixing obtains viscosity is the slurry of 10Pa.s by after mass parts batching for the fly ash float 27% of recessed native 20%, nanometer titanium dioxide-coated, flexible emulsion 30%, iron oxide red pigment 1%, butyl (tetra) titanate 2.7%, defoamer 3%, Octabenzone 0.15%, two (3.5-di-t-butyl-4 hydroxybenzyl phosphate mono ethyl ester) nickel 0.15%, water 13%.Repeatedly being coated on by slurry in the baking oven of gradient temperature control is printed on the polypropylene matrix of decorative pattern, every layer thickness 0.5mm, often be painted with one deck, evenly sprinkling appropriate diameter is 4 μm, length is the trevira of 6mm, lower one deck can be coated with again after to be dried, the total consumption of fiber is 3% of stock quality, baking oven starting temperature 80 DEG C, and thickness of sample often increases 1mm, temperature rises 5 DEG C, until thickness reaches 3mm, then be warming up to 150 DEG C of insulations 1h, then moldings, trimming, obtains the flexible heat-preserving decorative facing of building material of garnet flame retardant type.
Flexible emulsion
Embodiment 5:
Through silicon oil modified kaolin 10%, recessed native 15%, fly ash float 20% that nano silicon is coated, flexible emulsion 25%, vinylformic acid 2.9%, defoamer 3%, ESCALOL 567 0.1%, water 22%, by after mass parts batching, at high speed dispersor, under 1500r/min speed, Homogeneous phase mixing obtains viscosity is the slurry of 7Pa.s.Repeatedly being coated on by slurry in the baking oven of gradient temperature control is printed on the punching block of decorative pattern, every layer thickness 0.5mm, often be painted with one deck, evenly sprinkling appropriate diameter is 2 μm, length is the glass fibre of 3mm, lower one deck can be coated with again after to be dried, the total consumption of fiber is 2% of stock quality, the starting temperature of baking oven 90 DEG C, and thickness of sample often increases 1mm, temperature rises 15 DEG C, until thickness reaches 3mm, then be warming up to 190 DEG C of insulations 2h, then moldings, trimming, obtains the flexible heat-preserving decorative facing of building material of grey flame retardant type.
Embodiment 6:
At high speed dispersor, under 1000r/min speed, Homogeneous phase mixing obtains viscosity is the slurry of 8Pa.s by after mass parts batching for the hollow glass micropearl 15% of kaolin 20%, recessed native 20%, nanometer titanium dioxide-coated, flexible emulsion 17%, veridian 1%, vinylformic acid 0.9%, defoamer 1%, ESCALOL 567 0.1%, water 21%.Repeatedly being coated on by slurry in the baking oven of gradient temperature control is printed in the tetrafluoroethylene template of decorative pattern, every layer thickness 0.2mm, often be painted with one deck, evenly sprinkling appropriate diameter is 2 μm, length is the glass fibre of 9mm and diameter is 4 μm, length is the trevira of 6mm, lower one deck can be coated with again after to be dried, total separately consumption of trevira and glass fibre is respectively 4% of stock quality, the starting temperature of baking oven 90 DEG C, thickness of sample often increases 1mm, temperature rises 10 DEG C, until thickness reaches 5mm, be warming up to 170 DEG C of insulation 2h again, then molding, trimming, obtain the flexible heat-preserving decorative facing of building material of blackish green flame retardant type.
Embodiment 7:
Through the mica powder 20% of silicon oil modified montmorillonite soil 14%, nanometer titanium dioxide-coated, flexible emulsion 20%, butyl (tetra) titanate 2%, defoamer 1.85%, Octabenzone 0.15%, water 37%, by after mass parts batching, at high speed dispersor, under 1000r/min speed, Homogeneous phase mixing obtains viscosity is the slurry of 8Pa.s.Repeatedly being coated on by slurry in the baking oven of gradient temperature control is printed on the polypropylene matrix of decorative pattern, every layer thickness 0.2mm, often be painted with one deck, evenly sprinkling appropriate diameter is 2 μm, length is the glass fibre of 4mm, lower one deck can be coated with again after to be dried, the total consumption of fiber is 5% of stock quality, the starting temperature of baking oven 90 DEG C, and thickness of sample often increases 1mm, temperature rises 10 DEG C, until thickness reaches 5mm, then be warming up to 170 DEG C of insulations 2h, then moldings, trimming, obtains the flexible heat-preserving decorative facing of building material of white flame retardant type.
Embodiment 8:
At high speed dispersor, under 1000r/min speed, Homogeneous phase mixing obtains viscosity is the slurry of 8Pa.s by after mass parts batching for the pearlstone 20% of sand 35%, nanometer titanium dioxide-coated, flexible emulsion 20%, vinylformic acid 1.9%, defoamer 2%, Octabenzone 0.1%, two (3.5-di-t-butyl-4 hydroxybenzyl phosphate mono ethyl ester) nickel 0.1%, water 16%.Repeatedly being coated on by slurry in the baking oven of gradient temperature control is printed on the polypropylene matrix of decorative pattern, every layer thickness 0.2mm, often be painted with one deck, evenly sprinkling appropriate diameter is 2 μm, length is the glass fibre of 4mm, lower one deck can be coated with again after to be dried, the total consumption of fiber is 5% of stock quality, the starting temperature of baking oven 120 DEG C, and thickness of sample often increases 1mm, temperature rises 10 DEG C, until thickness reaches 5mm, then be warming up to 180 DEG C of insulations 2h, then moldings, trimming, obtains the flexible heat-preserving decorative facing of building material of canescence flame retardant type.
Embodiment 9:
At high speed dispersor, under 1000r/min speed, Homogeneous phase mixing obtains viscosity is the slurry of 8Pa.s by after mass parts batching for the expanded vermiculite 25% of illite soil 25%, nanometer titanium dioxide-coated, flexible emulsion 25%, vinylformic acid 2%, defoamer 2%, 2-(2 '-hydroxyl-3 '-the tertiary butyl-5 '-aminomethyl phenyl)-5-chlorinated benzotriazole 0.1%, Octabenzone 0.1%, water 16%.Repeatedly being coated on by slurry in the baking oven of gradient temperature control is printed on the polypropylene matrix of decorative pattern, every layer thickness 0.2mm, often be painted with one deck, evenly sprinkling appropriate diameter is 2 μm, length is the glass fibre of 4mm, lower one deck can be coated with again after to be dried, the total consumption of fiber is 5% of stock quality, the starting temperature of baking oven 120 DEG C, and thickness of sample often increases 1mm, temperature rises 10 DEG C, until thickness reaches 5mm, then be warming up to 180 DEG C of insulations 2h, then moldings, trimming, obtains the flexible heat-preserving decorative facing of building material of light brown flame retardant type.
Embodiment 10:
Through silicon oil modified wilkinite 21%, the pearlstone 10% of nanometer titanium dioxide-coated, the fly ash float 10% of nanometer titanium dioxide-coated, flexible emulsion 25%, vinylformic acid 1%, pentaerythritol triacrylate 1%, defoamer 2%, 2-(2 '-hydroxyl-3 '-the tertiary butyl-5 '-aminomethyl phenyl)-5-chlorinated benzotriazole 0.1%, ESCALOL 567 0.1%, two (3.5-di-t-butyl-4 hydroxybenzyl phosphate mono ethyl ester) nickel 0.15%, water 27% by mass parts batching after high speed dispersor under 1000r/min speed Homogeneous phase mixing obtain viscosity be the slurry of 8Pa.s.Repeatedly being coated on by slurry in the baking oven of gradient temperature control is printed on the polypropylene matrix of decorative pattern, every layer thickness 0.2mm, often be painted with one deck, evenly sprinkling appropriate diameter is 2 μm, length is the glass fibre of 4mm, lower one deck can be coated with again after to be dried, the total consumption of fiber is 3% of stock quality, the starting temperature of baking oven 120 DEG C, and thickness of sample often increases 1mm, temperature rises 10 DEG C, until thickness reaches 5mm, then be warming up to 180 DEG C of insulations 2h, then moldings, trimming, obtains the flexible heat-preserving decorative facing of building material of faint yellow flame retardant type.