CN103071785A - Long-distance mechanized pouring truck in casting workshop - Google Patents
Long-distance mechanized pouring truck in casting workshop Download PDFInfo
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- CN103071785A CN103071785A CN2013100104701A CN201310010470A CN103071785A CN 103071785 A CN103071785 A CN 103071785A CN 2013100104701 A CN2013100104701 A CN 2013100104701A CN 201310010470 A CN201310010470 A CN 201310010470A CN 103071785 A CN103071785 A CN 103071785A
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Abstract
The invention discloses a long-distance mechanized pouring truck in a casting workshop. The long-distance mechanized pouring truck comprises a water drum (1) loaded with molten iron, the long-distance mechanized pouring truck is provided with a steel rail (22) which is convenient for a truck body to lengthways move in a reciprocating way, the truck body comprises a walk part which lengthways moves on the steel rail (22), a transverse motion walk part for transversely moving the water drum (1), a lifting part for lifting the water drum (1) up and down and a pouring part used for pouring the molten iron of the water drum (1) . After the technical scheme of the long-distance mechanized pouring truck is adopted, the long-distance mechanized pouring truck in the casting workshop provided by the invention in the casting workshop can replace the conventional casting technology where a crown block combines with a worker, so that the long-distance fully-mechanized operation in the process of pouring can be realized, and the scalds accidents since an operator is near to the water drum can be avoided. Furthermore, the long-distance mechanized pouring truck in the casting workshop disclosed by the invention can complete the full-course pouring work only by remotely operating four speed reducers, so that the long-distance mechanized pouring truck is simple, convenient, safe and reliable to operate.
Description
Technical field
The present invention relates to a kind of foundry medium-long range mechanization pouring truck, belong to the pouring truck technical field in the casting industry.
Background technology
The cast operation of China's casting industry is the mode that adopts the overhead traveling crane transportation and manually topple over molten iron basically at present, this mode is because operating personnel must be near the water package operation, therefore the scald accident easily occurs, work under hard conditions simultaneously, labour intensity is high, is difficult to guarantee operating personnel's health and safety.Therefore, prior art or not ideal enough.
Summary of the invention
The object of the invention is to, a kind of foundry medium-long range mechanization pouring truck is provided, realize the long-range Fully-mechanized operation of cast operation, to overcome the deficiencies in the prior art.
For realizing purpose of the present invention, technical scheme of the present invention is:
Foundry of the present invention medium-long range mechanization pouring truck, it has a water bag that is used for loading molten iron, in the time of work the molten iron in the water bag of this foundry medium-long range mechanization pouring truck is toppled over out cast and gets final product.It is provided with the car body of being convenient to it and makes vertical reciprocating rail, its car body comprise for the ground-engaging element of lengthwise movement on rail, be used for the transverse movement of water bag the transverse movement parts, be used for water and wrap the Lift Part of lower elevating movement and be used for the dumping part that the water bag is toppled over molten iron.Owing to having adopted rail set, this foundry's medium-long range mechanization pouring truck can be walked in foundry automatically, and does not need the mode transport of water bag of picture employing overhead traveling crane of the prior art.This foundry's medium-long range mechanization pouring truck has also adopted the transverse movement parts when adopting track to realize lengthwise movement simultaneously, water is wrapped in can be accurate in the workshop to reach any place that needs arrival.Simultaneously, owing to being provided with Lift Part and dumping part, can realizing easily the loading molten iron of water bag and topple over molten iron, when the device molten iron, the water bag be dropped to low spot, the water bag be risen to high point when toppling over molten iron.
The ground-engaging element of this foundry's medium-long range mechanization pouring truck comprises two supports, the vehicle body body supports is on support, a driving wheel and a follower are equipped with respectively in the bottom of each support, and each driving wheel is provided with reductor two drivings, and driving wheel and follower are stuck on the rail and roll.Start reductor, pouring truck is moved at rail.
The transverse movement parts of this foundry's medium-long range mechanization pouring truck comprise the crossbeam that is supported on the support, and crossbeam is respectively equipped with up and down upper rail and lower guideway; Be hung with the bow-shaped support that to make traverse motion along crossbeam on described upper rail and the lower guideway; Aforesaid Lift Part and dumping part are located on this bow-shaped support.Bow-shaped support then hangs on the upper rail and lower guideway of crossbeam by two support wheels that are mounted thereon, two positive rollers and an anti-roller.Lift Part can be made water wrap in work one side and have no to block in a side lifting of crossbeam, be conducive to the work of water bag and operator's observation.
The Lift Part of this foundry's medium-long range mechanization pouring truck comprises a framed bent, and the water bag is rotatably by the outside of support and connection in the framed bent bottom; Eight flanged position-limited wheels that framed bent is installed on the bow-shaped support clamp, so framed bent relatively bow-shaped support move up and down, guaranteed the two-dimensional coordinate position of framed bent and water bag.
Further, the crossbeam in the aforesaid transverse movement parts is the circular tube structure with torque resistant and bending resistance square performance.Bow-shaped support is provided with an anti-roller that is driven by reductor one and realizes traverse motion on crossbeam.Anti-roller can be one, also can be two.
Further, aforesaid framed bent can rise or descend with respect to bow-shaped support by the traction of steel wire rope, and an end of steel wire rope is connected on the framed bent, and the other end is connected on the reel after walking around the pulley that is located on the bow-shaped support, and reel is driven by reductor; Reel and reductor three also are installed on the bow-shaped support.When startup reductor three, thereby reel can be rolled or loosen steel wire rope with the framed bent lifting or transfer, the lifting of realization water bag.
In addition, dumping part is one and can drives the water bag moves to topple over molten iron as positive and negative rotation reductor four.The axle of Shui Bao both sides rotatably is connected in the support of framed bent, is realized the both forward and reverse directions rotation of water bag by the rotation of reductor 4 wheel driven moving axis, so just can be so that water bag Automatic-dumping molten iron.
Owing to having adopted technical scheme of the present invention, foundry of the present invention medium-long range mechanization pouring truck can substitute traditional overhead traveling crane in conjunction with artificial casting technique in foundry, realize the long-range Fully-mechanized operation of casting process, avoid causing the scald accident because of operating personnel near the water bag.And foundry of the present invention medium-long range mechanization pouring truck only needs can finish omnidistance cast work by four reductors of operated from a distance, and is simple to operation, safe and reliable.Pouring truck of the present invention need in other industry can also be applied to be worthy to be popularized in the similar working environment of remote mechanical operation.
Description of drawings
Fig. 1 is foundry's medium-long range mechanization pouring truck front elevation view;
Fig. 2 is the A-A sectional view among Fig. 1;
Fig. 3 is transverse movement and Lift Part structural representation;
Fig. 4 is transverse movement and lifting, dumping part partial enlarged drawing;
Fig. 5 is the side elevational view among Fig. 4;
Fig. 6 is the rearview among Fig. 4.
Description of reference numerals: 1-water bag, 2-supports, 3-framed bent, 4-position-limited wheel, the 5-bow-shaped support, 6-support wheel, 7-upper rail, the positive roller of 8-, the 9-lower guideway, 10-reductor one, the anti-roller of 11-, 12-crossbeam, the 13-support, 14-driving wheel, 15-driven pulley, 16-reductor two, the 17-steel wire rope, 18-pulley, 19-reel, 20-reductor three, 21-reductor four, 22-rail.
The specific embodiment
The present invention is described in further detail below in conjunction with drawings and Examples.
See first Fig. 1 and Fig. 2, foundry of the present invention medium-long range mechanization pouring truck is provided with the car body of being convenient to it and makes vertical reciprocating rail 22, and its rail 22 is two.Its car body comprises for the ground-engaging element of lengthwise movement on rail 22 (seeing the bottom of structure shown in Fig. 1,2), for the transverse movement parts (seeing the middle part of structure shown in Fig. 1,2) of water bag 1 transverse movement, for the Lift Part (seeing middle part and the top of structure shown in Fig. 1,2) of water bag 1 oscilaltion campaign and the dumping part (as shown in Figure 2 the right, the middle part of structure) of toppling over molten iron for water bag 1.Also can see from Fig. 1 and Fig. 2, ground-engaging element comprises two supports 13, a driving wheel 14 and a follower 15 are equipped with respectively in the bottom of each support 13, and each driving wheel 14 is provided with a reductor 2 16 and drives, and driving wheel 14 and follower 15 are stuck on the rail 22 and roll.
See together in conjunction with Fig. 3, Fig. 4, Fig. 5 and Fig. 6, the transverse movement parts of pouring truck of the present invention comprise the crossbeam 12 that is supported on the support 13, and crossbeam 12 is respectively equipped with up and down upper rail 7 and lower guideway 9; Be hung with the bow-shaped support 5 that to make traverse motion along crossbeam 12 on upper rail 7 and the lower guideway 9.The Lift Part of pouring truck and dumping part are located on this bow-shaped support 5.See Fig. 3, bow-shaped support 5 hangs on the upper rail 7 and lower guideway 9 of crossbeam 12 by two support wheels 6 that are mounted thereon, two positive rollers 8 and an anti-roller 11 again.Bow-shaped support 5 is provided with an anti-roller 11 that is driven by reductor 1 and realizes traverse motion on crossbeam 12.Like this bow-shaped support 5 and attached thereon Lift Part and dumping part can be on crossbeam 12 laterally motion, be combined with the ground-engaging element of pouring truck bottom, crisscross, just can make the working range of pouring truck water bag arrive any one point in the workshop.
See Fig. 1～Fig. 5, the Lift Part of pouring truck comprises a framed bent 3, and water bag 1 is rotatably by supporting 2 outsides (connected mode is seen Fig. 5) that are connected to framed bent 3 bottoms; Eight flanged position-limited wheels 4 that framed bent 3 is installed on the bow-shaped support 5 clamp, and framed bent 3 is bow-shaped support 5 move up and down (seeing Fig. 1 and shown in Figure 3) relatively.See the detail structure chart shown in Fig. 5, framed bent 3 can rise or descend with respect to bow-shaped support 5 by the traction of steel wire rope 17, one end of steel wire rope 17 is connected on the framed bent 3, and the other end is connected on the reel 19 after walking around the pulley 18 that is located on the bow-shaped support 5, and reel 19 is driven by reductor 20 3; Reel 19 and reductor 20 also are installed on the bow-shaped support 5.In addition, can also see from Fig. 2 and Fig. 5, the casting trolley dumping part is one can drive water bag 1 moves to topple over molten iron as positive and negative rotation reductor 4 21.The axle of Shui Bao both sides rotatably is connected in the support of framed bent bottom, is realized the both forward and reverse directions rotation of water bag 1 by the rotation of reductor 4 21 driving shafts, so just can be so that water bag 1 Automatic-dumping molten iron.
When foundry of the present invention medium-long range mechanization pouring truck is worked, casting trolley is placed on the rail 22, first Long-distance Control reductor 2 16, reductor 2 16 drives the driving wheel 14 of ground-engaging element, driving wheel 14 drives driven pulley 15, makes dolly run to the work area of loading molten iron along rail 22.Start reductor 1, reductor 1 drives anti-roller 11 makes bow-shaped support 5 transverse movements to the some position of accurately loading molten iron.Restart reductor 3 20, reel 19 unclamps steel wire rope 17, and framed bent 3 carries water bag 1 and transfers to low spot, finishes the loading of molten iron in the water bag 1.Start reductor 3 20, make reel 19 roll steel wire rope 17, framed bent 3 carries water bag 1 and rises to high point.Reductor 1 goes back to bow-shaped support 5 and Lift Part and dumping part transverse movement to the pouring truck middle part.Reductor 2 16 starts, and pouring truck is along rail vertical 22 to driving to the cast work area.Reductor 1 laterally accurately navigates to pour point with bow-shaped support 5 and Lift Part and dumping part again.The height of reductor 3 20 control water bags 1 arrives suitable height of toppling over.Reductor 4 21 starts, and 1 rotation of water bag is tilted, and the molten iron in the water bag 1 topples over out from water bag 1, finishes the cast of a circulation.Then pouring truck is got back to molten iron and is loaded the cast work that the work area begins next circulation.
Certainly, more than be concrete exemplary applications of the present invention, the present invention also has other embodiment, and all employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop within the protection domain of the presently claimed invention.
Claims (10)
1. foundry's medium-long range mechanization pouring truck, comprise for the water bag (1) that loads molten iron, it is characterized in that: it is provided with the car body of being convenient to it and makes vertical reciprocating rail (22), and its car body comprises for the ground-engaging element of lengthwise movement on rail (22), for the transverse movement parts of water bag (1) transverse movement, for the Lift Part of water bag (1) oscilaltion campaign and the dumping part of toppling over molten iron for water bag (1).
2. foundry according to claim 1 medium-long range mechanization pouring truck, it is characterized in that: described ground-engaging element comprises two supports (13), a driving wheel (14) and a follower (15) are equipped with respectively in the bottom of each support (13), each driving wheel (14) is provided with a reductor two (16) and drives, and driving wheel (14) and follower (15) are stuck in the upper rolling of rail (22).
3. foundry according to claim 2 medium-long range mechanization pouring truck, it is characterized in that: described transverse movement parts comprise the crossbeam (12) that is supported on the support (13), crossbeam (12) is respectively equipped with up and down upper rail (7) and lower guideway (9); Be hung with the bow-shaped support (5) that to make traverse motion along crossbeam (12) on described upper rail (7) and the lower guideway (9); Described Lift Part and dumping part are located on this bow-shaped support (5).
4. foundry according to claim 3 medium-long range mechanization pouring truck, it is characterized in that: bow-shaped support (5) hangs on the upper rail (7) and lower guideway (9) of crossbeam (12) by two support wheels (6), two positive rollers (8) and an anti-roller (11) that is mounted thereon.
5. foundry according to claim 3 medium-long range mechanization pouring truck, it is characterized in that: described Lift Part comprises a framed bent (3), water bag (1) rotatably is connected to the outside of framed bent (3) bottom by supporting (2); Eight flanged position-limited wheels (4) that framed bent (3) is installed on the bow-shaped support (5) clamp, and framed bent (3) relatively bow-shaped support (5) moves up and down.
6. foundry according to claim 3 medium-long range mechanization pouring truck, it is characterized in that: described crossbeam (12) is the circular tube structure with torque resistant and bending resistance square performance.
7. foundry according to claim 3 medium-long range mechanization pouring truck, it is characterized in that: described bow-shaped support (5) is provided with an anti-roller (11) that is driven by reductor one (10) and realizes at the upper traverse motion of crossbeam (12).
8. foundry according to claim 5 medium-long range mechanization pouring truck, it is characterized in that: described framed bent (3) can rise or descend with respect to bow-shaped support (5) by the traction of steel wire rope (17), one end of steel wire rope (17) is connected on the framed bent (3), the other end is connected on the reel (19) after walking around the pulley (18) that is located on the bow-shaped support (5), and reel (19) is driven by reductor three (20); Reel (19) and reductor (20) also are installed on the bow-shaped support (5).
9. foundry according to claim 7 medium-long range mechanization pouring truck, it is characterized in that: anti-roller (11) can be one, also can be two.
10. according to the described foundry of above-mentioned any one claim medium-long range mechanization pouring truck, it is characterized in that: described dumping part is one can drive water bag (1) moves to topple over molten iron as positive and negative rotation reductor four (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100104701A CN103071785A (en) | 2013-01-11 | 2013-01-11 | Long-distance mechanized pouring truck in casting workshop |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013100104701A CN103071785A (en) | 2013-01-11 | 2013-01-11 | Long-distance mechanized pouring truck in casting workshop |
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| Publication Number | Publication Date |
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| CN103071785A true CN103071785A (en) | 2013-05-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013100104701A Pending CN103071785A (en) | 2013-01-11 | 2013-01-11 | Long-distance mechanized pouring truck in casting workshop |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103817317A (en) * | 2014-03-06 | 2014-05-28 | 中机中联工程有限公司 | Ladle overturning and dumping machine |
Citations (7)
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|---|---|---|---|---|
| CN2430233Y (en) * | 2000-05-18 | 2001-05-16 | 机械工业部西安重型机械研究所 | Steel ladle car |
| CN201482980U (en) * | 2009-07-21 | 2010-05-26 | 武汉大西洋连铸设备工程有限责任公司 | Fully-suspended tundish car |
| CN201510780U (en) * | 2009-09-11 | 2010-06-23 | 上海安赐机械设备有限公司 | High-efficiency module plate group phase separator |
| CN101786157A (en) * | 2009-05-08 | 2010-07-28 | 新东工业株式会社 | Casting ladle is carried and is distributed chassis and delivery of molten metal line |
| CN201895084U (en) * | 2010-11-24 | 2011-07-13 | 定州市金华蓝天汽车零部件有限公司 | Special casting truck for casting |
| US20120150329A1 (en) * | 2009-06-16 | 2012-06-14 | Toshiyuki Hyoudo | Method of supplying molten metal to automatic pouring machine and equipment therefor |
| CN202377524U (en) * | 2011-12-19 | 2012-08-15 | 致恒(天津)实业有限公司 | Double arm-driven automatic casting machine |
-
2013
- 2013-01-11 CN CN2013100104701A patent/CN103071785A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2430233Y (en) * | 2000-05-18 | 2001-05-16 | 机械工业部西安重型机械研究所 | Steel ladle car |
| CN101786157A (en) * | 2009-05-08 | 2010-07-28 | 新东工业株式会社 | Casting ladle is carried and is distributed chassis and delivery of molten metal line |
| US20120150329A1 (en) * | 2009-06-16 | 2012-06-14 | Toshiyuki Hyoudo | Method of supplying molten metal to automatic pouring machine and equipment therefor |
| CN201482980U (en) * | 2009-07-21 | 2010-05-26 | 武汉大西洋连铸设备工程有限责任公司 | Fully-suspended tundish car |
| CN201510780U (en) * | 2009-09-11 | 2010-06-23 | 上海安赐机械设备有限公司 | High-efficiency module plate group phase separator |
| CN201895084U (en) * | 2010-11-24 | 2011-07-13 | 定州市金华蓝天汽车零部件有限公司 | Special casting truck for casting |
| CN202377524U (en) * | 2011-12-19 | 2012-08-15 | 致恒(天津)实业有限公司 | Double arm-driven automatic casting machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103817317A (en) * | 2014-03-06 | 2014-05-28 | 中机中联工程有限公司 | Ladle overturning and dumping machine |
| CN103817317B (en) * | 2014-03-06 | 2015-11-11 | 中机中联工程有限公司 | Ladle upset dumping machine |
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Application publication date: 20130501 |