CN110479998A - A kind of aerial molten iron transhipment and ladle-to-ladle device - Google Patents
A kind of aerial molten iron transhipment and ladle-to-ladle device Download PDFInfo
- Publication number
- CN110479998A CN110479998A CN201910827130.5A CN201910827130A CN110479998A CN 110479998 A CN110479998 A CN 110479998A CN 201910827130 A CN201910827130 A CN 201910827130A CN 110479998 A CN110479998 A CN 110479998A
- Authority
- CN
- China
- Prior art keywords
- ladle
- moving trolley
- molten iron
- aerial
- casting machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title claims abstract description 56
- 229910052742 iron Inorganic materials 0.000 title claims abstract description 28
- 238000005266 casting Methods 0.000 claims abstract description 36
- 230000009184 walking Effects 0.000 claims abstract description 24
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 239000004576 sand Substances 0.000 claims abstract description 8
- 239000003638 chemical reducing agent Substances 0.000 claims description 18
- 230000005611 electricity Effects 0.000 claims 2
- 230000007306 turnover Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/06—Equipment for tilting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/12—Travelling ladles or similar containers; Cars for ladles
Abstract
The present invention discloses a kind of aerial molten iron transhipment and ladle-to-ladle device, including being driven the walking cart of driving walking on the track girder of rack two sides, being driven the moving trolley run on the track girder of the walking cart；Wherein, walk cart traffic direction it is consistent with sand mold conveying direction, the traffic direction of moving trolley is vertical with sand mold conveying direction；Moving trolley connection lifting inclining rotary mechanism, including the crane being fixed below the car body of moving trolley, by the tilter for the support ladle that lift drive mechanism driving can be gone up and down by line slide rail of the linear slider on crane, ladle turnover mechanism is installed on the tilter, it is ladle-to-ladle to realize to control ladle overturning.The present invention can be automatically performed according to the different location of casting machine and ladle be docked and completed with casting machine topple over molten iron to casting machine.
Description
Technical field
The present invention relates to casting technology fields, more particularly to a kind of aerial molten iron transhipment and ladle-to-ladle device.
Background technique
At present the country casting factory molten iron topple over mainly from ladle to casting machine have manually topple over, ground trolley type is toppled over
Etc. modes.Manually topple over that mode labor intensity of workers is big, and working environment is poor, it is higher and higher that safety is also unable to satisfy modern production
Requirement；For part bottom pouring type pouring machine, ground trolley type topples over mode and is difficult to meet manufacturing technique requirent, and it is suitable that there are techniques
The disadvantages of answering property is poor.
Summary of the invention
In view of the technical drawbacks of the prior art, it is an object of the present invention to provide one kind is safe and efficient, environment is friendly
Well, production-line technique requirement is adapted to and aerial molten iron transhipment and ladle-to-ladle device of the energy Automatic-dumping molten iron to casting machine, it can root
It is automatically performed according to the different location of casting machine and ladle is docked and completed with casting machine topples over molten iron to casting machine.
The technical solution adopted to achieve the purpose of the present invention is:
A kind of aerial molten iron transhipment and ladle-to-ladle device, the row of walking is driven including being driven on the track girder of rack two sides
It walks cart, be driven the moving trolley run on the track girder of the walking cart；Wherein, walk cart traffic direction with
Sand mold conveying direction is consistent, and the traffic direction of moving trolley is vertical with sand mold conveying direction；Moving trolley connection goes up and down the machine that verts
Structure can be by linear slider along liter by lift drive mechanism driving including the crane being fixed below the car body of moving trolley
The tilter of the support ladle of the line slide rail lifting on frame is dropped, ladle turnover mechanism is installed on the tilter, with
It is ladle-to-ladle to realize to control ladle overturning.
Wherein, rotary encoder is installed on the axletree of walking cart, to realize walk big truck position and casting machine
The automatic capturing of lateral position is equipped with rotary encoder on the axletree of moving trolley, to realize small truck position and casting
The automatic capturing of machine lengthwise position.
Wherein, the walking cart is driven by two motor reducers.
Wherein, the moving trolley is driven by two motor reducers.
Wherein, the ladle rotating mechanism includes being driven revolvable shift fork, the shift fork and ladle trunnion side
Shifting block be cooperatively connected, realize turning over for ladle in the case where the servo motor being installed on tilter is by the driving of reductor shaft
Turn.
Wherein, the lift drive mechanism includes two motor reducers being mounted in moving trolley, reel, is fixed on
Four wirerope and changed course pulley blocks and running block, one end reel of four wirerope on reel are fixed, and are slided through changed course
After wheel group and running block, it is fixed in moving trolley by wirerope wedge joint, pull rod and disc spring group.
The present invention can be automatically performed and ladle is docked and completed with casting machine to casting machine according to the different location of casting machine
Topple over molten iron, alleviate the labor intensity of worker, improve working environment, safety is also greatly enhanced.
Detailed description of the invention
Fig. 1 is the main view of the transhipment of aerial molten iron and ladle-to-ladle device of the invention；
Fig. 2 is the top view of the transhipment of aerial molten iron and ladle-to-ladle device of the invention；
Fig. 3 is the left view of the transhipment of aerial molten iron and ladle-to-ladle device of the invention；
Fig. 4 is the top view of the positioning and driving of verting of ladle of the invention on tilter；
Fig. 5 is that movable pulley of the invention connects view with tilter；
Fig. 6 is that wirerope of the invention fixes view in moving trolley；
In figure: 1. reel, 2. tilter lifting motor speed reducer, 3. wirerope 4. changed course 5. moving trolley of pulley blocks
6. 7. crane of cart, 8. linear guide, 9. linear slider, 10. tilter, 11. running block, 12. ladle 13. of walking
Walking 15. rack of cart driving motor speed reducer, one 16. rack 2 17. support of moving trolley driving motor speed reducer 14.
Take turns 18. shift forks 19. vert 20. ladle trunnion shifting block of speed reducer for servo motor, 21. wirerope wedge joint 22. drawing
23. disc spring group of bar.
Specific embodiment
The present invention is described in further detail below in conjunction with the drawings and specific embodiments.It should be appreciated that described herein
Specific embodiment be only used to explain the present invention, be not intended to limit the present invention.
The present invention can be automatically performed by the automatic running of walking cart, moving trolley and lifting inclining rotary mechanism and casting machine
It docks and completes ladle and topple over molten iron to casting machine.
As Figure 1-Figure 4, aerial molten iron transhipment proposed by the present invention and ladle-to-ladle device, comprising:
Walking cart 6, is driven by two walking cargo motor speed reducers 14, is run on the track girder of rack two sides, side
To consistent with sand mold conveying direction, by the rotary encoder (not shown) being installed on axletree, big truck position may be implemented
With the automatic capturing of the lateral position (X) of casting machine.
Moving trolley 5, You Liangtai moving trolley motor reducer driving, runs, direction on the track girder of walking cart
It is vertical with sand mold conveying direction, by the rotary encoder (not shown) being installed on axletree, moving trolley position may be implemented
Set the automatic capturing with the longitudinal position (Y) of casting machine.
Inclining rotary mechanism is gone up and down, tilter can move along on the crane 7 on trolley by four linear sliders 9
Linear guide 8 is gone up and down, and lifting is two tilter lifting motor speed reducers 2 driving driving by being mounted in moving trolley
Four wirerope 3 on reel 1 are completed, by four wirerope 3 being fixed on reel 1 through changed course pulley blocks 4 and movable pulley
Group 11, which drives, realizes lifting driving, and one end of four wirerope 3 is fixed on reel 1, the other end through changed course pulley blocks 4 and with
It is small to be fixed on movement by wirerope wedge joint 21, pull rod 22 and disc spring group 23 for the running block 11 that tilter 10 connects
On vehicle 5；The stress of four wirerope 3 can be made to be consistent by disc spring group 23.
Ladle 12 is supported on four support wheels 17 of 10 two sides of tilter, every two by the intermediate lifting lug 21 of two sides
A support wheel 17 be one group, axis Parallel Symmetric arrangement and it is close, intermediate lifting lug 21, which is supported, to be positioned between two wheel faces
Top, the speed reducer for servo motor 19 being installed on tilter 10 drive ladle trunnion to dial by the shift fork 18 on reductor shaft
Block 20 realizes the overturning of ladle 12, and the angle and speed of overturning are by the stepless control of servo motor.
As shown in Figures 3 and 4, when tilter 10 is promoted afterwards in place, four support wheels 17 of 10 two sides of tilter can be held
The intermediate lifting lug of 12 two sides of ladle simultaneously rises together, and ladle trunnion shifting block 20 also can be automatically into being mounted on reductor shaft
18 slot of shift fork in, be installed on 19 shift fork 18 of speed reducer for servo motor that verts on tilter to realize ladle 12
Overturning.
In the present invention, crane 7 is fixed by bolts in below the car body of moving trolley 5, and the rack includes rack
One 15 and rack 2 16, walking cart 6 can walk along the track girder in rack 1 and rack 2 16, greatly by two walkings
Vehicle driving motor speed reducer 14 drives.
When work, moving trolley is moved to from home position takes ladle position, and lifting inclining rotary mechanism tilter is promoted and held
After ladle rises to certain position, walking cart according to acquisition casting machine laterally (X) position signal automatic running to ladle
Mouthful with casting machine packet mouth aligned position, moving trolley according still further to acquisition longitudinal (Y) the position signal automatic running of casting machine to pouring
Start ladle of verting before note machine, verting for ladle drives iron by the shift fork on reductor shaft by inclining rotary mechanism servo motor
Water packet trunnion shifting block realizes that the angle and speed verted are by the stepless control of servo motor.
Since casting machine is when being poured work, the casting machine pouring position of different product is often to change, and this requires skies
After middle molten iron transhipment and ladle-to-ladle device lift ladle in home position, the real-time position signal of automatic collection casting machine passes through
Walking cart, moving trolley automatic running may be implemented in casting machine casting work when complete ladle and casting machine transverse direction (X),
The position of longitudinal (Y) is chain, realizes the lifting of ladle vertical direction (Z) and vert speed and angle by lifting inclining rotary mechanism
Stepless control, thus ensure that molten iron optimization transhipment and topple over.
The course of work: after the transhipment in place of ladle 12, moving trolley 5 from home position traveling 600mm to taking ladle position,
The tilter 10 for going up and down inclining rotary mechanism rises, and holds after ladle 12 rises to certain position, and walking cart 6 is according to casting machine cross
To (X) position signal automatic running to 12 packet mouthpiece of ladle and casting machine packet mouth aligned position, moving trolley 5 is according still further to casting
Start to topple over molten iron before longitudinal (Y) the position signal automatic running to casting machine packet mouth of machine, ladle 12 topples over overturning by verting
Speed reducer for servo motor 19 drives ladle trunnion shifting block 20 to realize by the shift fork 18 on reductor shaft, the angle and speed of overturning
Spend stepless control.After 12 molten iron of ladle is toppled over, the speed reducer for servo motor 19 that verts drives 12 returning of ladle to original
Position, moving trolley 5 and walking cart 6 retract to ladle position is taken, and tilter 10 declines, and after empty ladle 12 is put down, move
Dynamic trolley 5 retracts home position, starts next circulation.
The present invention uses General design, and different size transhipment bag need to only modify equipment shape.It is said by above
It is bright, it can be seen that the present invention can be automatically performed and ladle is docked and completed with casting machine to pouring according to the different location of casting machine
Note machine topples over molten iron, alleviates the labor intensity of worker, improves working environment, and safety is also greatly enhanced.
The above is only a preferred embodiment of the present invention, it is noted that for the common skill of the art
For art personnel, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications
Also it should be regarded as protection scope of the present invention.
Claims (6)
1. a kind of aerial molten iron transhipment and ladle-to-ladle device, which is characterized in that driven on the track girder of rack two sides including being driven
The walking cart of dynamic walking is driven the moving trolley run on the track girder of the walking cart；Wherein, it walks cart
Traffic direction is consistent with sand mold conveying direction, and the traffic direction of moving trolley is vertical with sand mold conveying direction；Moving trolley connection
Inclining rotary mechanism is gone up and down, it, can be by straight by lift drive mechanism driving including the crane being fixed below the car body of moving trolley
The tilter of the support ladle of line slide rail lifting of the line sliding block on crane, is equipped with ladle on the tilter and turns over
Rotation mechanism, it is ladle-to-ladle to realize to control ladle overturning.
2. aerial molten iron transhipment and ladle-to-ladle device according to claim 1, which is characterized in that on the axletree of walking cart
Rotary encoder is installed, to realize the automatic capturing of walk big truck position and casting machine lateral position, in the vehicle of moving trolley
Rotary encoder is installed, to realize the automatic capturing of small truck position Yu casting machine lengthwise position on wheel shaft.
3. aerial molten iron transhipment and ladle-to-ladle device according to claim 1, which is characterized in that the walking cart is by two electricity
The driving of machine speed reducer.
4. aerial molten iron transhipment and ladle-to-ladle device according to claim 1, which is characterized in that the moving trolley is by two electricity
The driving of machine speed reducer.
5. aerial molten iron transhipment and ladle-to-ladle device according to claim 1, which is characterized in that the ladle rotating mechanism packet
It includes and is driven revolvable shift fork, the shifting block on the shift fork and ladle trunnion side is cooperatively connected, on being installed on tilter
The overturning of ladle is realized under the driving that servo motor passes through reductor shaft.
6. the transhipment of aerial molten iron and ladle-to-ladle device according to claim 1, which is characterized in that the lift drive mechanism includes
Two motor reducers, reel, four wirerope being fixed on reel and the changed course pulley blocks being mounted in moving trolley
And running block, one end reel of four wirerope are fixed, and after changed course pulley blocks and running block, pass through wirerope wedge shape
Connector, pull rod and disc spring group are fixed in moving trolley.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910827130.5A CN110479998A (en) | 2019-09-03 | 2019-09-03 | A kind of aerial molten iron transhipment and ladle-to-ladle device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910827130.5A CN110479998A (en) | 2019-09-03 | 2019-09-03 | A kind of aerial molten iron transhipment and ladle-to-ladle device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110479998A true CN110479998A (en) | 2019-11-22 |
Family
ID=68556335
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910827130.5A Pending CN110479998A (en) | 2019-09-03 | 2019-09-03 | A kind of aerial molten iron transhipment and ladle-to-ladle device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110479998A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111136254A (en) * | 2020-01-14 | 2020-05-12 | 合肥工业大学 | Ladle changing device and ladle changing method for casting ladle |
| CN115178730A (en) * | 2022-08-05 | 2022-10-14 | 北京北方恒利科技发展有限公司 | Quantitative pouring device and method for copper alloy intermediate frequency furnace |
| CN115255342A (en) * | 2022-09-29 | 2022-11-01 | 衡水冀鑫智能机械科技有限公司 | Automatic casting machine |
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| JPH0654457U (en) * | 1992-12-22 | 1994-07-26 | 大同特殊鋼株式会社 | A pouring pot and a suspended pouring carrier for handling it |
| JPH11123534A (en) * | 1997-10-27 | 1999-05-11 | Mazda Motor Corp | Automatic molten metal pouring machine |
| CN2810818Y (en) * | 2005-08-07 | 2006-08-30 | 于仁先 | Iron ladle turning decelerator |
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| CN109128115A (en) * | 2018-07-18 | 2019-01-04 | 浙江鼎立实业有限公司 | A method of it is cast using automatic aluminum water casting machine |
| CN208374195U (en) * | 2018-06-12 | 2019-01-15 | 湖北八环机械科技有限公司 | A kind of electric turnover steel ladle |
| CN210817444U (en) * | 2019-09-03 | 2020-06-23 | 中国汽车工业工程有限公司 | Air molten iron transferring and pouring device |
-
2019
- 2019-09-03 CN CN201910827130.5A patent/CN110479998A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0654457U (en) * | 1992-12-22 | 1994-07-26 | 大同特殊鋼株式会社 | A pouring pot and a suspended pouring carrier for handling it |
| JPH11123534A (en) * | 1997-10-27 | 1999-05-11 | Mazda Motor Corp | Automatic molten metal pouring machine |
| CN2810818Y (en) * | 2005-08-07 | 2006-08-30 | 于仁先 | Iron ladle turning decelerator |
| CN103042202A (en) * | 2013-01-24 | 2013-04-17 | 宁波禾顺新材料有限公司 | Automatic pouring system |
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| CN208374195U (en) * | 2018-06-12 | 2019-01-15 | 湖北八环机械科技有限公司 | A kind of electric turnover steel ladle |
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| CN210817444U (en) * | 2019-09-03 | 2020-06-23 | 中国汽车工业工程有限公司 | Air molten iron transferring and pouring device |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111136254A (en) * | 2020-01-14 | 2020-05-12 | 合肥工业大学 | Ladle changing device and ladle changing method for casting ladle |
| CN111136254B (en) * | 2020-01-14 | 2022-03-04 | 合肥工业大学 | Ladle changing device and ladle changing method for casting ladle |
| CN115178730A (en) * | 2022-08-05 | 2022-10-14 | 北京北方恒利科技发展有限公司 | Quantitative pouring device and method for copper alloy intermediate frequency furnace |
| CN115178730B (en) * | 2022-08-05 | 2023-06-16 | 北京北方恒利科技发展有限公司 | Quantitative pouring device and method for copper alloy intermediate frequency furnace |
| CN115255342A (en) * | 2022-09-29 | 2022-11-01 | 衡水冀鑫智能机械科技有限公司 | Automatic casting machine |
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