CN103054140B - Food enzymolysis equipment and method of operating thereof - Google Patents

Food enzymolysis equipment and method of operating thereof Download PDF

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Publication number
CN103054140B
CN103054140B CN201310050252.0A CN201310050252A CN103054140B CN 103054140 B CN103054140 B CN 103054140B CN 201310050252 A CN201310050252 A CN 201310050252A CN 103054140 B CN103054140 B CN 103054140B
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enzymolysis
floating thing
casing
food
steam
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CN103054140A (en
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程朝辉
段艳红
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Upper Sea Green Bright Industrial Co Ltd
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Upper Sea Green Bright Industrial Co Ltd
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Abstract

The present invention relates to a kind of food enzymolysis equipment and method of operating thereof, be applicable to tinned fruit processing enterprise, for peeling and corning of fruits and/or excystation clothing, comprise casing, fruit and the mixing of enzyme liquid are placed in casing as enzymolysis material, by electric cabinet controlled enzymatic hydrolysis process, steam-coil-heater device is sequentially provided with from bottom to top in casing, steam bubble turning device, dividing plate, brush cleaning device, floating thing turning device, floating thing removal device, wherein, described floating thing turning device is located at above steam bubble turning device, the cyclic water tank of enzyme liquid is communicated with casing by main circulation pump, floating thing turning device is provided with in the discharging transportation section of enzymolysis material, make the separation of products after enzymolysis byproduct and enzymolysis, byproduct is removed by floating thing removal device, product after enzymolysis is from discharging conveyor belts discharging.Function of the present invention is complete, covers the overall process of food in enzymolysis operation; Equipment volume is little, does not need to add other corollary equipment in addition, decreases discharge of wastewater etc. simultaneously.

Description

Food enzymolysis equipment and method of operating thereof
Technical field
The present invention relates to a kind of food enzymolysis equipment and method of operating thereof, for peeling and corning of fruits, excystation clothing, be particularly suitable for tinned fruit processing enterprise.
Background technology
In the past in food-processing industry, the conventional method of fruit, melon and fruit peeling excystation clothing is: adopt artificial or machine barking, again with acid-base method peeling, excystation clothing, acid tank, alkali cell body are long-pending greatly, equipment investment volume is high, also need to configure large-sized workshop, and labour intensity is large, material loss is serious, and production cost is high, efficiency is low.And food adopts acid-base method peeling, excystation clothing, salt ion can be caused to remain, cause foodsafety to reduce; And a large amount of water source need be consumed, quantity of wastewater effluent is large, causes environmental pollution.
In the end of the year 2007, Hunan Province of China have developed the peeling of a kind of oranges and tangerines enzyme process and excystation clothing technology, overcomes the technical barrier always perplexing peeling and excystation clothing in China's orange food processing for many years at one stroke.This technology " solves chemical contamination and the product heavy-metal residual problem of a large amount of acidic and alkaline waste water in oranges and tangerines can conventional machining process ".Adopt complex enzyme formulation, the concentration 0.35% (g/L) of enzyme, pH4.5 under 40 degree, enzymolysis 50 minutes, power transformation frequency 40Hz.Oranges and tangerines adopt biologic enzymolysis method excystation clothing, and tangerine lobe presents excellent outward appearance, tissue tight and good luster.
Use above-mentioned technology, for the oranges and tangerines can enterprise of 6000 people's scales, workman 2000 people can be reduced, production time shortens 40%, and automaticity and the food hygiene quality of factory can be improved, the fruit colour produced, local flavor and fresh fruit are close, and nutritional labeling keeps better, and vitamin C storage rate is greater than 85%.What have more important meaning is, adopt this technology, oranges and tangerines canned pack per ton can reduce acidic and alkaline waste water discharge about 40 tons, calculates by national current production rate, can reduce the discharge of 2,400 ten thousand tons of waste water every year, promotion Citrus procession industry becomes rail to the transition of environmentally friendly industry.
And for example, conventional production canned pear in syrup, adopt machine barking, but the loss of this method pulp is many, the operatic circle utilization rate is low more.Therefore someone adopts chemical agent-peeling and corning of fruits agent, but also brings the serious brown stain of side effect-pulp, need protect look with 1.5% saline solution.
But, the kind of fruit is a lot, and in peeling and corning of fruits and excystation clothing process, enzymolysis operation is various, the temperature of enzyme liquid is controlled as needed, ensure the concentration of enzyme liquid, enzymolysis material will be stirred, be removed the accessory substance of enzymolysis process, and to the material cleaning after enzymolysis, arrangement and conveying etc., therefore, except enzymolysis reactive tank/tank, also need a lot of auxiliary equipment, equipment investment is larger.
Summary of the invention
The object of the invention is to: a kind of food enzymolysis equipment is provided, the most operations in enzyme food solution preocess can be covered, to reduce the equipment investment of food processing enterprises.
Another object of the present invention is: the method for operating providing described food enzymolysis equipment.
The object of the invention is achieved through the following technical solutions: a kind of food enzymolysis equipment, for peeling and corning of fruits and/or excystation clothing, comprise casing, fruit and the mixing of enzyme liquid are placed in casing as enzymolysis material, by electric cabinet controlled enzymatic hydrolysis process, steam-coil-heater device is sequentially provided with from bottom to top in casing, steam bubble turning device, dividing plate, brush cleaning device, floating thing turning device, floating thing removal device, wherein, described floating thing turning device is located at above steam bubble turning device, the cyclic water tank of enzyme liquid is communicated with casing by main circulation pump, floating thing turning device is established in the discharging transportation section of enzymolysis material, make the separation of products after enzymolysis byproduct and enzymolysis, byproduct is removed by floating thing removal device, product after enzymolysis is from discharging conveyor belts discharging.Described gases at high pressure spray connects steam bubble turning device, and spray head stretches out dividing plate.The present invention can not only adopt enzyme process to remove the peel to common fruit, and the fruit of berries can also be made to use enzyme process to remove the peel equally; Also can apply to citrus food and other melon and fruit excystation clothing simultaneously.
Operation principle of the present invention is: enzymolysis material in casing by steam-coil-heater device control temperature, enzymolysis material is made to complete peeling and excystation clothing, adopt the agitating device in steam bubble turning device replacement enzymatic vessel, to ensure fully mixing of enzyme liquid and fruit, and prevent mechanical damage fruit shape, first material after enzymolysis is washed through brush cleaning device, dispose the pericarp etc. on fruit, the floating thing produced is removed by floating thing removal device, simultaneously, in course of conveying, by floating thing turning device, the product after enzymolysis is separated completely with accessory substance, to improve the cleannes after material enzymolysis.
Present device collection enzyme liquid heated constant temperature, enzymolysis material turning, enzymolysis process accessory substance is removed, and enzyme liquid filters recycling, and the material after enzymolysis cleans, arrange, be transported in one, and equipment investment is few, and occupation of land space is little.Present device covers enzyme liquid heated constant temperature required in the enzymolysis process of peeling and corning of fruits and excystation clothing, stirring, enzymolysis accessory substance is cleared up, supplementary enzyme liquid, enzyme liquid recycle after reclaiming and filtering, the overall process of discharging.
Brush cleaning device of the present invention and floating thing removal device are located at discharging transportation section, described brush cleaning device and floating thing removal device are located at discharging transportation section, and be located at the top of floating thing turning device, make the material after enzymolysis and separation of by-products, product after enzymolysis is by discharging conveyor belts discharging, and accessory substance is removed by floating thing removal device, after decreasing enzymolysis, material arranges difficulty, has increased substantially the cleannes after material enzymolysis.
On such scheme basis, described steam-coil-heater device is made up of be connected with in turn stop valve, vapor filter, the steam pipeline of steam electromagnetic valve and the steam pipe coil that is communicated with steam pipeline passed into from casing one end, the other end of steam pipe coil connects drain valve and stop valve, and heating-up temperature is by the computer heating control table display on electric cabinet.
On such scheme basis, described steam bubble turning device is made up of Roots blower, appendix, tracheae shower nozzle and ball valve.
On such scheme basis, described brush cleaning device is combined by multiple hairbrush cylinders of Electric Machine Control.
On such scheme basis, described floating thing turning device is sprayed by gases at high pressure, the air shooter be communicated with air blast, and the ball valve be located on air shooter is formed, the powerful air purge realizing material after enzymolysis is sprayed by gases at high pressure, product after further separating by-products and enzymolysis, accessory substance is blown by gases at high pressure and forms floating thing, is removed by floating thing removal device.
On such scheme basis, described floating thing removal device is sequentially made up of floating thing rolling guipure, return flume, recovery tank, filter screen, water return pipeline, back water pump, and backwater is transmitted back to casing by back water pump after strainer filtering.
On such scheme basis, be also provided with the baffle plate for controlled enzymatic hydrolysis mass flow in described casing, this baffle plate is located at brush cleaning device front end.
The invention provides the method for operating for above-mentioned food enzymolysis equipment, according to fruit enzymolysis process, power-up sequence in the steps below:
The first, open blower motor, to enzymolysis material air-actuated turnover, abundant mixed enzymolysis material; Then,
The second, open main circulation pump motor and turn, to realize supplementing casing endoenzyme liquid;
3rd, open back water pump motor, drive back water pump running, filter recycling to realize reclaiming the enzyme liquid in recovery tank; Afterwards,
4th, open hair brush motor, drive brush cleaning device running, complete the cleaning to enzymolysis material;
5th, open floating thing and remove motor, drive floating thing removal device to run, make enzymolysis byproduct be floated thing rolling guipure and collect and remove;
6th, open discharging conveyor belts motor, ensure the smooth discharging of product after enzymolysis; Finally,
7th, open heating controller, steam-coil-heater device starts heating and thermostatic control enzymolysis process;
Shut down in the steps below sequentially:
The first, first close blower motor;
The second, close main circulation pump motor;
3rd, close back water pump motor;
4th, close hair brush motor;
5th, close floating thing and remove motor, make floating thing removal device out of service;
6th, close discharging conveyor belts motor; Finally,
7th, close heating controller, food enzymolysis equipment quits work completely.
Superiority of the present invention is:
1, the present invention is multiple functional, covers the overall process of food in enzymolysis operation; Equipment volume is little, removes conveniently, without the need to being equipped with large-sized workshop;
2, utilize enzymolysis of the present invention, do not need to add other corollary equipment in addition, greatly reduce the equipment investment of enzymolysis operation;
3, the present invention can greatly reduce the input amount of enzyme liquid, and through floating thing removal device of the present invention, enzyme liquid can be reclaimed and filter recycling, enzyme liquid utilization rate 100%, significantly reduces production cost; Decrease discharge of wastewater simultaneously;
4, the present invention adopts steam bubble turning device to substitute the stirring of traditional mechanical type, avoids the mechanical damage of material in enzymolysis process, farthest remains the profile of material, increase substantially the qualification rate of material in enzymolysis process;
5, the present invention adopts steam heating constant-temperature device, instead of the electrothermal water bath heater in traditional enzymolysis process, and firing rate is fast, and constant temperature is accurate, and energy consumption is low;
6, the present invention is by brush cleaning device and floating thing removal device and at material conveying process, employing gases at high pressure spray, material after enzymolysis is separated completely with accessory substance, and after decreasing enzymolysis, material arranges difficulty, has increased substantially the cleannes after material enzymolysis;
7, the present invention is applied widely, enzyme process can not only be adopted to remove the peel to common fruit, and the fruit of berries can also be made to use enzyme process to remove the peel equally; Also can apply to citrus food and other melon and fruit excystation clothing simultaneously;
8, each parts of the present invention all energy easy removal, flexible and convenient operation, can thoroughly clean before and after equipment use, reduces the product cross pollution in production process.
Accompanying drawing explanation
Accompanying drawing 1 structural representation of the present invention;
Accompanying drawing 2 control circuit schematic diagram of the present invention;
Accompanying drawing 3 electric cabinet schematic diagram of the present invention;
Accompanying drawing 4 operating process schematic diagram of the present invention;
Number in the figure illustrates:
1---casing; 11---dividing plate; 12---electric cabinet;
2---steam-coil-heater device;
21---stop valve; 22---vapor filter; 23---steam electromagnetic valve;
24---drain valve; 25---stop valve; 26---heating controller;
3---steam bubble turning device;
4---brush cleaning device; 41---hairbrush cylinder;
5---floating thing turning device;
51---gases at high pressure spray; 52---Roots blower; 53---ball valve;
6---floating thing removal device;
61---return flume; 62---recovery tank; 63---back water pump;
64---filter screen; 65---floating thing rolling guipure;
7---discharging conveyor belts; 71---discharging conveyor belts motor reducer;
8---cyclic water tank; 81---main circulation pump;
9---baffle plate;
M1---blower motor; M2---main circulation pump motor; M3---back water pump motor;
M4---hair brush motor; M5---floating thing removes motor; M6---discharging conveyor belts motor.
Detailed description of the invention
Refer to Figure of description to be described further the present invention, the present invention can not only adopt enzyme process to remove the peel to common fruit, and the fruit of berries can also be made to use enzyme process to remove the peel equally; Also can apply to citrus food and other melon and fruit excystation clothing simultaneously.
Shown in structural representation as of the present invention in Fig. 1, a kind of food enzymolysis equipment, for peeling and corning of fruits and/or excystation clothing, comprise casing 1, fruit and the mixing of enzyme liquid are placed in casing 1 as enzymolysis material, by electric cabinet 12 controlled enzymatic hydrolysis process, steam-coil-heater device 2 is sequentially provided with from bottom to top in casing 1, steam bubble turning device 3, place the dividing plate 11 of material, brush cleaning device 4, floating thing turning device 5, floating thing removal device 6, wherein, described floating thing turning device 5 is located at above steam bubble turning device 3, adopt gases at high pressure spray 51, described floating thing removal device 5 is communicated with recovery tank 62 by return flume 61, the cyclic water tank 8 of enzyme liquid is communicated with casing 1 by the main circulation pump 81 driven by main circulation pump motor M 2, floating thing turning device 5 is provided with in the discharging transportation section of enzymolysis material, make the separation of products after enzymolysis byproduct and enzymolysis, byproduct is removed by floating thing removal device, product after enzymolysis is from discharging conveyor belts 7 discharging.
Described gases at high pressure spray 51 connects steam bubble turning device 3, and spray head stretches out dividing plate 11.
The baffle plate 9 in district before and after the separation of also establishing in casing 1, for the flow of controlled enzymatic hydrolysis material.
Described brush cleaning device 4 and floating thing removal device 6 are located at discharging transportation section, and are located at the top of floating thing turning device 5, make the material after enzymolysis and separation of by-products, and enzymolysis material is by discharging conveyor belts discharging, and accessory substance is removed by floating thing removal device.
Described steam-coil-heater device 2 is for controlling the hydrolysis temperature in casing 1, be made up of be connected with in turn stop valve 21, vapor filter 22, the steam pipeline of steam electromagnetic valve 23 and the steam pipe coil that is communicated with steam pipeline that pass into from casing 1 one end, the other end of steam pipe coil connects drain valve 24 and stop valve 25, and heating-up temperature is shown by the heating controller 26 on electric cabinet 12 and regulated.
On such scheme basis, described steam bubble turning device 3 is made up of the tracheae of Roots blower 52, appendix, band shower nozzle, is controlled by ball valve 32.By blower motor M1 drive Roots blower 52 operate produce gases at high pressure through appendix enter band shower nozzle tracheae in, from shower nozzle ejection gas push enzyme liquid and enzymolysis material rolling, reach the object of strong stirring.
On such scheme basis, multiple hairbrush cylinders 41 that described brush cleaning device 4 is controlled by hair brush motor M4 combine, and stir in process at food, and multiple hairbrush cylinder 41 connects in a row, can carry out omnibearing cleaning to food.
On such scheme basis, described floating thing turning device 5 sprays 51 by gases at high pressure, the Roots blower 52 that driven by blower motor M1, the air shooter that is communicated with the Roots blower 52 of generation gases at high pressure are formed, control gas by ball valve 5 to carry, the powerful air purge of 51 realizations to material after enzymolysis is sprayed by gases at high pressure, product after further separating by-products and enzymolysis, accessory substance is blown by gases at high pressure and forms floating thing, is removed by floating thing removal device.Steam bubble turning device 3 and floating thing turning device 5 same Roots blower 52 altogether in the present invention.
On such scheme basis, the floating thing rolling guipure 65 that described floating thing removal device 6 is sequentially driven by floating thing removal motor M 5, return flume 61, recovery tank 62, filter screen 64, water return pipeline and the back water pump 63 driven by back water pump motor M 3 are formed, and backwater is transmitted back to casing by back water pump after strainer filtering.
On such scheme basis, described discharging conveyor belts 7 is driven by the discharging conveyor belts motor reducer 71 be connected with discharging conveyor belts motor M 6.
Operation principle of the present invention is: enzymolysis material controls control temperature by steam-coil-heater device 2 in casing 1, enzymolysis material is made to complete peeling and excystation clothing, employing steam bubble turning device 3 replaces the agitating device in enzymatic vessel, to ensure fully mixing of enzyme liquid and fruit, and prevent mechanical damage fruit shape, first material after enzymolysis is washed through brush cleaning device 4, dispose the pericarp etc. on fruit, the floating thing produced is removed by floating thing removal device 6, simultaneously, in course of conveying, high-pressure spraying is carried out by floating thing turning device 5 pairs of food, air purge is carried out to the material after enzymolysis, material after enzymolysis is separated completely with accessory substance, after enzymolysis, product is from discharging conveyor belts 7 discharging.
The present invention collects enzyme liquid heated constant temperature, enzymolysis material turning, and enzymolysis process accessory substance is removed, and enzyme liquid filters recycling, and the material cleaning after enzymolysis, arrangement, enzymolysis accessory substance are removed, are transported in one.Through the food of complete enzymolysis, transport casing 1 by discharging conveyor belts 7, carry out follow-up work; And byproduct is sprayed onto floating thing removal device 6 by gases at high pressure spray 51, collect via floating thing rolling guipure 65, and little floating thing and enzyme liquid enter in recovery tank 62 through return flume 61 in the lump, filter screen 64 is provided with in recovery tank 62, make backwater through the filtration again of filter screen 64, by water return pipeline, backwater is pumped into casing 1 by back water pump 63, reach the function recycling enzyme liquid.
Complete equipment small investment, occupation of land space is little, removes conveniently, without the need to being equipped with large-sized workshop.Meanwhile, above device and equipment cover need in the enzymolysis process of peeling and corning of fruits and excystation clothing enzyme liquid heated constant temperature, stirring, the process of enzymolysis accessory substance, supplement enzyme liquid, enzyme liquid reclaims filter recycle afterwards, the overall process of discharging.
Shown in control circuit schematic diagram as of the present invention in Fig. 2 and Fig. 3 electric cabinet schematic diagram of the present invention, food enzymolysis equipment by electric cabinet 12 respectively starts, stop button controls, undertaken observing and controlling by heating controller 26.
The workflow opening sequence of food enzymolysis machine is: after first pressing the start button SB1 be positioned on electric cabinet 12, blower motor M1 starts running; After press start button SB3 successively, main circulation pump motor M 2 is dynamic to be turned; Press start button SB5, back water pump motor M 3 drives back water pump 63 to operate; Press start button SB7, hair brush motor M4 drives brush cleaning device 4 to operate; Press start button SB9 again, floating thing is removed motor M 5 and is opened, and drives floating thing removal device 6 to run; Press start button SB11 afterwards, discharging conveyor belts motor M 6 starts, and driving conveying belt rotates; By start button SB13, heating controller starts, and steam-coil-heater device 2 starts heating;
The workflow closing sequence of food enzymolysis machine is: after first pressing the start button SB2 be positioned on electric cabinet 12, and blower motor M1 stops; After press start button SB3 successively, main circulation pump motor M 2 stops dynamic turning; Press start button SB6, back water pump motor M 3 stops; Press start button SB8, hair brush motor M4 stops; Press start button SB10 again, floating thing is removed motor M 5 and is stopped, and makes floating thing removal device 6 out of service; Press start button SB12 afterwards, discharging conveyor belts motor M 6 stops; By start button SB14, heating controller 26 stops heating.So far, food enzymolysis machine quits work completely.

Claims (9)

1. a food enzymolysis equipment, for peeling and corning of fruits and/or excystation clothing, comprise casing, fruit and the mixing of enzyme liquid are placed in casing as enzymolysis material, by electric cabinet controlled enzymatic hydrolysis process, it is characterized in that: in casing, be sequentially provided with steam-coil-heater device from bottom to top, steam bubble turning device, dividing plate, brush cleaning device, floating thing turning device, floating thing removal device, wherein, described floating thing turning device is located at above steam bubble turning device, the cyclic water tank of enzyme liquid is communicated with casing by main circulation pump, floating thing turning device is provided with in the discharging transportation section of enzymolysis material, make the separation of products after enzymolysis byproduct and enzymolysis, byproduct is removed by floating thing removal device, product after enzymolysis is from discharging conveyor belts discharging.
2. food enzymolysis equipment according to claim 1, it is characterized in that: described brush cleaning device and floating thing removal device are located at discharging transportation section, and be located at the top of floating thing turning device, make the material after enzymolysis and separation of by-products, enzymolysis material is by discharging conveyor belts discharging, and accessory substance is removed by floating thing removal device.
3. food enzymolysis equipment according to claim 1, it is characterized in that: described steam-coil-heater device by pass into from casing one end be connected with stop valve in turn, vapor filter, the steam pipeline of steam electromagnetic valve, the steam pipe coil that is communicated with steam pipeline form, the other end of steam pipe coil connects drain valve and stop valve, and heating-up temperature is by the computer heating control table display on electric cabinet.
4. food enzymolysis equipment according to claim 1, is characterized in that: described steam bubble turning device is made up of Roots blower, appendix, tracheae shower nozzle and ball valve.
5. food enzymolysis equipment according to claim 1, is characterized in that: described brush cleaning device is combined by multiple hairbrush cylinders of Electric Machine Control.
6. food enzymolysis equipment according to claim 1, is characterized in that: described floating thing turning device is sprayed by gases at high pressure, the air shooter be communicated with air blast, and the ball valve be located on air shooter is formed.
7. food enzymolysis equipment according to claim 1, it is characterized in that: described floating thing removal device is sequentially made up of floating thing rolling guipure, return flume, recovery tank, filter screen, water return pipeline, back water pump, and backwater is transmitted back to casing by back water pump after strainer filtering.
8. food enzymolysis equipment according to claim 1, is characterized in that: be also provided with the baffle plate for controlled enzymatic hydrolysis mass flow in described casing, this baffle plate is located at brush cleaning device front end.
9. a method of operating for food enzymolysis equipment according to any one of claim 1 to 8, is characterized in that: according to fruit enzymolysis process, power-up sequence in the steps below:
The first, open blower motor, to enzymolysis material air-actuated turnover, abundant mixed enzymolysis material; Then,
The second, open main circulation pump motor and turn, to realize supplementing casing endoenzyme liquid;
3rd, open back water pump motor, drive back water pump running, filter recycling to realize reclaiming the enzyme liquid in recovery tank; Afterwards,
4th, open hair brush motor, drive brush cleaning device running, complete the cleaning to enzymolysis material;
5th, open floating thing and remove motor, drive floating thing removal device to run, make enzymolysis byproduct be floated thing rolling guipure and collect and remove;
6th, open discharging conveyor belts motor, ensure the smooth discharging of product after enzymolysis; Finally,
7th, open heating controller, steam-coil-heater device starts heating and thermostatic control enzymolysis process;
Shut down in the steps below sequentially:
First close blower motor;
Close main circulation pump motor;
Close back water pump motor;
Close hair brush motor;
Close floating thing and remove motor, make floating thing removal device out of service;
Close discharging conveyor belts motor; Finally,
Close heating controller, food enzymolysis equipment quits work completely.
CN201310050252.0A 2013-02-08 2013-02-08 Food enzymolysis equipment and method of operating thereof Active CN103054140B (en)

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CN104719991B (en) * 2015-02-11 2018-02-02 浙江海洋学院 A kind of squid palpus out enzyme process dejacketer
CN104719992B (en) * 2015-02-11 2018-02-02 浙江海洋大学 A kind of squid palpus out enzyme process peeling technology
CN114451564B (en) * 2021-08-05 2024-03-08 鲁东大学 Device for removing citrus fruit bag coating
CN114886129B (en) * 2022-04-12 2023-12-08 西南大学 Enzymatic peeling and capsule coating removing production process and equipment for citrus fruits and application of enzymatic peeling and capsule coating removing production process and equipment

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US6082252A (en) * 1999-06-29 2000-07-04 Fmc Corporation Pre-heat apparatus for peeling system
JP3877210B2 (en) * 2003-01-30 2007-02-07 株式会社かんしょ利用技術研究所 Peeling method and cropping system for crops such as vegetables by ice slurry
CN201088124Y (en) * 2007-09-30 2008-07-23 湖南省农产品加工研究所 Fruit and vegetable decortication and peeling coating device
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