Summary of the invention
The main object of the present invention is to provide a kind of SPM and preparation method thereof, it is intended to improve anti-noise ability and the heat dispersion of SPM simultaneously.
The present invention proposes a kind of SPM, including an aluminium base, this aluminium base upper surface is provided with insulating barrier on, on this, insulating barrier is provided with a circuit-wiring layer, this circuit-wiring layer is provided with some components and pin, described aluminium base lower surface is provided with insulating barrier, this lower insulating barrier is provided with a heat sink, described aluminium base, upper insulating barrier, circuit-wiring layer, some components and pin, and lower insulating barrier is encapsulated in sealing resin, wherein, described pin runs through described sealing resin and stretches out, the side of described heat sink is encapsulated by described sealing resin, the lower surface of described heat sink is exposed.
Preferably, described upper insulating barrier uses and fills Al in epoxide resin material2O3And make, the thermal conductivity of described upper insulating barrier is 2.0W/m k.
Preferably, described lower insulating barrier uses fills BN in epoxide resin material and makes, and the thermal conductivity of described lower insulating barrier is 5.0W/m k.
Preferably, described SPM also includes some at described component, the metal wire of setting up electrical connection between circuit-wiring layer, and aluminium base.
Preferably, described upper insulating barrier is provided with at least one for setting up, with circuit-wiring layer or component, the exposed hole electrically connected for described aluminium base.
The present invention the most also proposes the manufacture method of a kind of SPM, including:
Upper and lower surface at aluminium base forms insulating barrier and lower insulating barrier respectively;
On described, on insulating barrier, form circuit-wiring layer, and some components and pin are installed on described circuit-wiring layer;
Described lower insulating barrier arranges heat sink;
Encapsulate described aluminium base, upper insulating barrier, circuit-wiring layer, some components and pin, and lower insulating barrier.
Preferably, by the way of transmission mould or injection mould, described aluminium base, upper insulating barrier, circuit-wiring layer, some components and pin, and lower insulating barrier are encapsulated.
Preferably, also include before the step that the described upper and lower surface at aluminium base forms insulating barrier and lower insulating barrier respectively:
The upper and lower surface of described aluminium base is carried out corrosion protection process.
Preferably, the described step forming circuit-wiring layer on described on insulating barrier specifically includes:
Copper foil on insulating barrier on described;
Etch described Copper Foil, form described circuit-wiring layer.
Preferably, include before the described step installing some components and pin on described circuit-wiring layer:
Preheat described aluminium base and circuit-wiring layer.
The SPM of the present invention, by lower insulator separation, can reliably realize metal aluminum substrate and extraneous insulation, and the heat sink set up can improve the heat dispersion of SPM.Owing to the thermal conductivity of lower insulating barrier and heat sink is far above sealing resin, therefore when SPM normally works, the temperature of internal components is far below existing product, make SPM have higher anti-noise ability and heat dispersion simultaneously, job stability and the service life of SPM are greatly improved.
Detailed description of the invention
Below in conjunction with the accompanying drawings and specific embodiment is described further with regard to technical scheme.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
The present invention proposes a kind of SPM.
With reference to the cross-sectional view that Fig. 2, Fig. 2 are SPM of the present invention.
In one embodiment of this invention, this SPM includes an aluminium base 10, the upper and lower surface of this aluminium base 10 is respectively provided with on one insulating barrier 20 and once insulating barrier 60, on this, the upper surface of insulating barrier 20 is provided with a circuit-wiring layer 30, this circuit-wiring layer 30 is provided with some components 40 and pin 50, and the lower surface of lower insulating barrier 60 is provided with a heat sink 70.This aluminium base 10, upper insulating barrier 20, circuit-wiring layer 30, some components 40, pin 50 and lower insulating barrier 60 are encapsulated in sealing resin 80, wherein pin 50 runs through sealing resin 80 and stretches out, the side of heat sink 70 is encapsulated by sealing resin 80, and the lower surface of heat sink 70 is exposed and contacting external air.
Aluminium base 10 preferably employs the rectangular plate of the aluminium alloys such as 1100 or 5052 and makes.Circuit-wiring layer 30 preferably employs copper with heat sink 70 and becomes.The thickness of heat sink 70 is identical with the thickness of circuit-wiring layer 30.
Including some pads 31 on circuit-wiring layer 30, this pad 31 is arranged on aluminium base 10, and is aligned with in multiple, and pin 50 welds with pad 31, for the various signal of input/output.Pin 50 preferably employs aluminum etc. to be had the metal of certain degree of hardness and makes, and aluminium base 10 is fixed by the hardness of available pin 50 when molding.
Component 40 is fixed on circuit-wiring layer 30 on the allocated circuit constituted, component 40 uses the active component such as transistor or diode or the passive element such as electric capacity or resistance, it is also possible to be fixed on aluminium base 10 by component 40 big for the caloric values such as power component by the radiator being made up of copper etc..
Sealing resin 80 can use thermosetting resin to mould by transmission mould mode, it is possible to use injects mould mode and uses thermoplastic resin to mould.
The SPM of the present invention is isolated by lower insulating barrier 60, can reliably realize metal aluminum substrate 10 and extraneous insulation, and the heat sink 70 set up can improve the heat dispersion of SPM.Owing to the thermal conductivity of lower insulating barrier 60 and heat sink 70 is far above sealing resin 80, therefore when SPM normally works, the temperature of internal components is far below existing product, make SPM have higher anti-noise ability and heat dispersion simultaneously, job stability and the service life of SPM are greatly improved.
In the above-described embodiments, upper insulating barrier 20 uses and fills Al at resin material middle and high concentrations such as epoxy resin2O3And make, owing to being filled with Al2O3Can effectively improve the thermal conductivity of upper insulating barrier 20, further increase the heat-sinking capability of SPM.The thermal conductivity of upper insulating barrier 20 is preferably 2.0W/m k, to ensure that the coefficient of expansion of upper insulating barrier 20 matches with sealing resin 80, it is therefore prevented that upper insulating barrier 20 comes off because being heated.
In the above-described embodiments, lower insulating barrier 60 uses fills BN at resin material middle and high concentrations such as epoxy resin and makes, and can effectively improve the thermal conductivity of lower insulating barrier 60 owing to being filled with BN, further increase the heat-sinking capability of SPM.The thermal conductivity of lower insulating barrier 60 is preferably 5.0W/m k, to ensure that the coefficient of expansion of lower insulating barrier 60 matches with sealing resin 80, it is therefore prevented that lower insulating barrier 60 comes off because being heated.
In the above-described embodiments, SPM also includes some at some components 10, the metal wire 90 of setting up electrical connection between circuit-wiring layer 30, and aluminium base 10.This metal wire 90 is preferably aluminum steel, gold thread or copper cash.
In the above-described embodiments, upper insulating barrier 20 is provided with at least one exposed hole 21, and this exposed hole 21 is for passing for metal wire 90, with electrical connection circuit wiring layer 30 and aluminium base 10 or component 40.This exposed hole 21 is arranged on the position close with the earth potential of circuit-wiring layer 30, and its degree of depth need to run through insulating barrier 20 makes aluminium base 10 expose.This exposed hole 21 is preferably provided at the 0.5mm at earth potential edge of circuit-wiring layer 30.
The present invention the most also proposes the manufacture method of a kind of SPM.
Schematic flow sheet with reference to the manufacture method that Fig. 3, Fig. 3 are SPM of the present invention.
In one embodiment of this invention, the manufacture method of SPM, including:
Step S10, the upper and lower surface at aluminium base forms insulating barrier and lower insulating barrier respectively;
Circuit layout as required prepares sizeable aluminium base, preferably employ the aluminium base of 64mm × 30mm, insulating barrier in surface configuration thereon, and in a upper insulating barrier Drilling at least exposed hole, the formation of this exposed hole can transfer to be formed by the milling cutter high-speed rotary that front end is smooth.Owing to this exposed hole is for being connected aluminium base with earth potential, so the position of exposed hole should be close with the earth potential of circuit-wiring layer, but can not be the nearest, otherwise easily it is damaged to circuit-wiring layer during boring, preferably the beeline at exposed hole edge Yu the earth potential edge of circuit-wiring layer is controlled at 0.5mm.The degree of depth of this exposed hole is preferred just to run through upper insulating barrier, if too deep, tying up head when being likely to result in wiring cannot test.Owing to upper insulating barrier is the firmest, therefore the abrasion of milling cutter is very fast.And the least cutter wear of exposed hole diameter is the most notable.Therefore when batch production, it is preferred to use the milling cutter that diameter is thicker, to reduce production cost.It addition, the miniaturization of aluminium base to be taken into account, the diameter of milling cutter should not be too thick, to reduce the area of exposed hole.Therefore the milling cutter preferably employing a diameter of Φ 1.5mm forms exposed hole.Both can reduce the occupied area of exposed hole, and can significantly reduce again the abrasion of milling cutter, thus improve productivity.By the method such as application, pressing, the lower insulating barrier being in softening state is formed at the lower surface of aluminium base, under state, there is certain mobility owing to softening, easily the lower surface at aluminium base is uniformly distributed, but its mobility is unsuitable too strong, is otherwise difficult to molding, preferably employ lepidiod BN filler, make it be in semi-cured state at normal temperatures, hanker entering molten state in follow-up adding, after cooling, form cure states.The size of the lower insulating barrier now formed should be more slightly larger than heat sink, but more slightly smaller than aluminium base.
Step S20, forms circuit-wiring layer on upper insulating barrier;
Upper surface at upper insulating barrier is pasted with as circuit-wiring layer.This wiring preferably employs copper.
Step S30, installs some components and pin on circuit-wiring layer;
First, by solders such as scolding tin, component and pin are arranged on the assigned position of circuit-wiring layer.Secondly, by the way of pressure welding, pin is linked together with circuit-wiring layer.The welding temperature of pressure-welding head is preferably 300 DEG C, it is ensured that tin cream fully melts, and the pressure welding time is not to be exceeded 5 seconds, it is ensured that aluminium base is to be locally heated.Finally, the wiring utilizing metal wire to carry out component and circuit-wiring layer connects, and utilizes metal wire to make aluminium base be connected with earthy wiring, and this metal wire is preferably aluminum steel, gold thread or copper cash.
Step S40, arranges heat sink on lower insulating barrier;
Lower insulating barrier arranges heat sink, or insulating barrier under being formed on heat sink, its effect is identical with effect, does not repeats them here.
Step S50, encapsulation aluminium base, upper insulating barrier, circuit-wiring layer, some components and pin, and lower insulating barrier.
First, toasting aluminium base in oxygen-free environment, baking time is no less than 2 hours, and baking temperature is preferably 125 DEG C, to remove aluminium base and the aqueous vapor of electrical equipment surface attachment;Heat under the conditions of oxygen-free environment, to prevent aluminium base and electrical equipment surface oxidation.Secondly, entirety aluminium base, upper insulating barrier, circuit-wiring layer, some components, pin, lower insulating barrier and heat sink formed is as in mould, and positions.Finally, note waters sealing resin, and cooling is finally completed encapsulation.Needing pin cut-out molding according to use length after having encapsulated.
Above-mentioned steps S40 can complete before or after any one step between step S10 and step S50, is preferably and carries out with step S10 simultaneously or complete after step slo.
The manufacture method of SPM of the present invention is in the lower insulating barrier of softening state before packaging by using, its mobility can ensure the uniformity between aluminium base and heat sink, again because the thermal conductivity of lower insulating barrier is far above sealing resin, so its THICKNESS CONTROL is not had very strict requirement, significantly reduce the technology difficulty of molding equipment, and without using upper mold thimble, the special constructions such as lower mold clamping device, the most not to wiring during molding, the positions such as component claim, reduce manufacturing cost and the design cost of SPM, improve the yield rate of SPM.
In the above-described embodiments, by the way of transmission mould or injection mould, aluminium base, upper insulating barrier, circuit-wiring layer, some components and pin, and lower insulating barrier are encapsulated.
Fig. 4 be SPM of the present invention manufacture method in form the schematic flow sheet of circuit-wiring layer;
In the above-described embodiments, step S20 specifically includes:
Step S21, copper foil on upper insulating barrier;
Upper surface copper foil at upper insulating barrier.
Step S22, etches Copper Foil, forms circuit-wiring layer.
Etch Copper Foil according to circuit layout, remove etched Copper Foil partly, form circuit-wiring layer.
Schematic flow sheet with reference to another embodiment of manufacture method that Fig. 5, Fig. 5 are SPM of the present invention.
Based on above-described embodiment, also included before step S10:
Step S60, carries out corrosion protection process to the upper and lower surface of aluminium base.
Respectively the upper and lower surface of aluminium base is carried out corrosion protection process, prevent aluminium base to be corroded, to improve the service life of aluminium base.
Fig. 6 is the schematic flow sheet of the another embodiment of manufacture method of SPM of the present invention.
In the above-described embodiments, also included before step S30:
Step S70, preheating aluminium base and circuit-wiring layer.
First, aluminium base and circuit-wiring layer being placed in the plane of a heating and preheat, heating plane temperature can not be the lowest, does not otherwise have the effect of preheating, can not be the highest, and the most welded good stannum otherwise can be made to melt, preferably 100 DEG C.Then, the part that pin prepares to contact with circuit-wiring layer is stained with tin cream, in order to improve welding quality, the most also can be stained with scaling powder, and be placed on appropriate location.
The foregoing is only the preferred embodiments of the present invention; not thereby the scope of the claims of the present invention is limited; every equivalent structure transformation utilizing description of the invention and accompanying drawing content to be made; or directly or indirectly it is used in other relevant technical fields, the most in like manner it is included in the scope of patent protection of the present invention.