CN103038525A - Method for producing a multi-layered sliding bearing - Google Patents

Method for producing a multi-layered sliding bearing Download PDF

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Publication number
CN103038525A
CN103038525A CN2011800373834A CN201180037383A CN103038525A CN 103038525 A CN103038525 A CN 103038525A CN 2011800373834 A CN2011800373834 A CN 2011800373834A CN 201180037383 A CN201180037383 A CN 201180037383A CN 103038525 A CN103038525 A CN 103038525A
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China
Prior art keywords
layer
sliding
sliding bearing
zone
bearing
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CN2011800373834A
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Chinese (zh)
Inventor
G·莱奥纳尔代利
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Miba Gleitlager Austria GmbH
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Miba Gleitlager Austria GmbH
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Publication of CN103038525A publication Critical patent/CN103038525A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/06Sliding surface mainly made of metal
    • F16C33/14Special methods of manufacture; Running-in
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/16Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
    • B05B12/20Masking elements, i.e. elements defining uncoated areas on an object to be coated
    • B05B12/28Masking elements, i.e. elements defining uncoated areas on an object to be coated for defining uncoated areas that are not enclosed within coated areas or vice versa, e.g. for defining U-shaped border lines
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/02Coating starting from inorganic powder by application of pressure only
    • C23C24/04Impact or kinetic deposition of particles
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/01Selective coating, e.g. pattern coating, without pre-treatment of the material to be coated
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06Metallic material
    • C23C4/08Metallic material containing only metal elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/24Brasses; Bushes; Linings with different areas of the sliding surface consisting of different materials
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C9/00Bearings for crankshafts or connecting-rods; Attachment of connecting-rods
    • F16C9/04Connecting-rod bearings; Attachments thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/14Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas designed for spraying particulate materials
    • B05B7/1481Spray pistols or apparatus for discharging particulate material
    • B05B7/1486Spray pistols or apparatus for discharging particulate material for spraying particulate material in dry state
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/16Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed
    • B05B7/20Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed by flame or combustion
    • B05B7/201Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed by flame or combustion downstream of the nozzle
    • B05B7/205Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas incorporating means for heating or cooling the material to be sprayed by flame or combustion downstream of the nozzle the material to be sprayed being originally a particulate material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2350/00Pretreatment of the substrate
    • B05D2350/60Adding a layer before coating
    • B05D2350/63Adding a layer before coating ceramic layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/08Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2223/00Surface treatments; Hardening; Coating
    • F16C2223/30Coating surfaces
    • F16C2223/42Coating surfaces by spraying the coating material, e.g. plasma spraying

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Sliding-Contact Bearings (AREA)

Abstract

The invention relates to a method for producing a multi-layered sliding bearing (1), according to which method at least one layer, in particular a sliding layer (3), is deposited on a surface of a substrate by a spraying method. The layer is produced from at least two different materials, wherein, in a first step, a first material (5) is sprayed onto the substrate only in at least one defined region (8), wherein regions of the substrate surface that are not intended to be coated by said material (5) are protected with a mask (6) against the deposition of the material (5) and wherein, in at least one second step, the further region(s) (9) is or are coated with at least one of the further materials by spraying.

Description

Be used for making the method for multilayer plain bearing
Technical field
The present invention relates to a kind of method and a kind of sliding bearing that comprises supporting layer and sliding layer that is used for making multilayer plain bearing, according to described method, on the substrate surface of substrate, deposit at least one layer, particularly sliding layer by injection method, sliding layer is divided at least two zones in a plane in described sliding bearing, and these zones are made of the first material and the second material that is different from this first material.
Background technique
The friction layer of traditional sliding bearing or by softer material, for example lead, tin, bismuth consist of, or by hard material, for example alloy of copper, silver or nickel formation.Soft friction layer is characterised in that the high embeddability of its relative dirt and foreign particles, but quick abrasion or fracture in the situation of very high load.Hard friction layer has high wear resistance and can carry high loading, but violent to the dirt particle reaction.
In order to solve this conflict, a kind of sliding bearing is proposed in from the applicant's WO2009/059344A2, in this sliding bearing, friction layer is at least by first portion's friction layer with compare the second portion friction layer soft with this first portion's friction layer and consist of, wherein, second portion friction layer vicissitudinous bed thickness of tool on the length of rubbing surface and/or width at least.
EP0677149B1 has described a kind of composite sliding bearing with opposed end seamed edge, the mesosphere that this composite sliding bearing has carrier layer, made by the material with definite hardness and by the sliding layer of on hardness, making less than the material in mesosphere, wherein, this sliding layer is arranged at least one substantial section in described mesosphere and has inner side surface.This mesosphere has the inner radial surface that is limited by the surface of relative bearing off-centre by a pair of, wherein, each surface of each effects on surface is tangent along intersection, this intersection tilts by at least a portion periphery extension part covering of bearing and the opposed end seamed edge of relative bearing, wherein, described surface descends from corresponding intersection, in order to reduce the mesosphere apart from the thickness of intersection, and the inner radial surface of sliding layer has such radius of curvature, and this radius of curvature maximum equals the distance between each point of the axis of bearing and every intersection.A kind of sliding bearing is provided thus, and this sliding bearing has higher bearing capacity and higher wear resistance in all stages in its life-span, and wherein, this sliding bearing keeps suitable embeddability when reducing the axle abrasion.
By the known a kind of sliding bearing with three kinds of materials of DE3816404A1, in this sliding bearing, the mesosphere that is made of harder bearing metal only is arranged in the axial edge zone of bearing.In the bearing central authorities of carrying high load, sliding layer is directly supported by the steel bearing shell.Avoid thus producing breach in bearing central authorities.
In addition in the prior art, for example also described so-called zanjon bearing in DE102004030017A1, in these zanjon bearings, the slip alloy-layer has the zanjon of being filled by soft material, for example tin.
Summary of the invention
The object of the present invention is to provide a kind of sliding bearing, this sliding bearing also has the good embeddability to foreign matter when sliding layer has good wear resistance; And provide a kind of method that is used for making this sliding bearing.
The method that described purpose is mentioned by beginning on the one hand is achieved; described layer is made by at least two kinds of mutually different materials in the method; wherein; one of material only is injected in the zone that substrate limits in first step; wherein; the zone of not using this material coating of substrate surface prevents deposition of material by veil protection; and at least one second step, be other zone-coating with at least a material in the other material by spraying; and described purpose is achieved by a kind of sliding bearing; two of sliding layer zones are by the material powder manufacturing that applies by means of injection method in this sliding bearing; wherein; different materials borderline region in form to connect; perhaps be achieved by following sliding bearing, the material for sliding bearing of first area by metal consists of and second area consists of by anti-friction lacquer in this sliding bearing.
At this advantageously, by using veil or template, so that cover thus substrate need not the first material coating zone, i.e. sliding bearing halfliner for example, the possibility that provides now is, bi-material or all material of structure sliding layer directly contact with same base, be used for no longer needing to consider that this is to be achieved because of the layer that is under this substrate of this adhesion strength by substrate or sliding bearing aspect the material adhesion strength each other of sliding layer thus.Can adopt thus disabled for the sliding bearing layer, especially for the combination of the material of sliding layer up to now, thereby can make such sliding bearing, this sliding bearing is realized the purpose of conflicting better, namely, realize embeddability and adaptation ability on the one hand, and realize on the other hand bearing capacity or wear resistance.Improve Economy for the manufacture of described sliding bearing by injection method in addition, particularly in making the corresponding layer of sliding bearing, designed thus the application of different materials also more economically.Being used for generating the zone that the material by different of sliding layer consists of-these materials by the material that adopts powder type is by means of the favourable part that injection method applies-realizes on the one hand, based on the particle form of powder can for target finish coating to substrate, namely, avoid material " extension " in adjacent layer region, wherein, the favourable part that realizes on the other hand is, by producing connection physics or machinery between each material in this borderline region between each material of injection method, can improve thus the cohesiveencess of sliding layer.Also possiblely but then be, by multiple material consist of the layer a zone consist of by anti-friction lacquer, can simpler and more save thus instrument ground and implement the ensuing particularly processing of machinery, thereby can simpler and more advantageously get rid of the holiday that exists in case of necessity, these holidaies are for example possible, and coating material produces owing to crossing in large area.The advantage that adopts in addition anti-friction lacquer also to have is, can apply with relatively low temperature this anti-friction lacquer, thereby can avoid thermal force and the thus phase transformation in metal layer in the part layer that has applied of the layer that is consisted of by multiple material, thereby can limit in advance better desired characteristic profile.The advantage that adopts in addition anti-friction lacquer also to have is, can be not yet to substrate carry out may situation under needed pretreatment and directly apply this anti-friction lacquer and realize in addition with layer enough strong connections of adjacent alloyed region.This material can prevent in addition the prematurely so degree ground wearing and tearing of one of material by structure connection in the borderline region between each zone that is consisted of by different materials, so that namely can lose in the remaining working life of sliding bearing.
Set according to a kind of enforcement flexible program according to the present invention, be coated in temporary transient whole the ground of described at least a other material in the substrate and then by reprocessing to make the first material to expose to the machinery of layer.Compensating coating defective better thus, these holidaies may not occur when for example absolutely being filled in these zones, first area that are used for the first material, wherein, the advantage that realizes in addition is can design more simply coating procedure itself by avoiding using be used to the veil that deposits other material.
The possibility that exists on the other hand is, in order to deposit described at least a other material in substrate, the same zone of using the first material coating of adopting veil to be used for blocking substrate surface, just can improve Economy thus in this point, can abandon removing the machinery reprocessing afterwards of excess material and can saving in addition the material of coating.
In a kind of preferred enforcement flexible program of this method, apply wherein at least a material according to the cool air injection method or according to the high-velocity flame spray method.The advantage of two kinds of flexible programs is, particle strikes in the substrate with very high speed, although by the method adopt be powder type material but still can particle is protoxydic realizes very thick bed thickness simultaneously making.Compare with other injection method in addition, jetted layers can be significantly improved thus in suprabasil adhesion, and can not obtain the too high thermal force of substrate simultaneously.The advantage that also realizes in this external cool air injection method is, in fact the material of powder type can not change ground-exception is to produce marginal layer-be coated in the substrate, so that this layer virtually completely reproduces the characteristic of material powder on the powder particle.This also is fit to the high-velocity flame spray method on less degree.
Another enforcement flexible program according to the present invention is set; as the such material of the first injection of material; the hardness of the described at least a other material that the hardness ratio of this material is sprayed greatly at least 20%, particularly at least 25%, preferably at least 30%; in order to give on the one hand thus the adaptation ability of sliding bearing necessity and to dirt particle or to the embeddability of the particle that produced by abrasion, and give on the other hand the needed hardness of sliding bearing and be used for improving wear resistance.
Preferred only apply described at least a other material in the zone at least one lateral edges of substrate surface at this.Can avoid better thus in the situation of hard bearing material by the danger that produce, that in sliding bearing, bite (Fressen) of too high seamed edge load, wherein, on the other hand after the adaptive end of slip surface to the bearing fit face of sliding bearing, namely when load was distributed on the whole bearing surface, sliding bearing also had sufficiently high intensity by harder zone line.
The possibility that exists in addition is that each sprays described material with a kind of different injection method, can take better material behavior into account thus, thereby further can improve material in the adhesion strength of substrate surface among the result.
Also possiblely be that deposition has at least a other material than the larger surface roughness of the first material and/or higher porosity.What can realize thus is, the oil that has improved sliding bearing at the running in stage of the sliding bearing surface topography that consists of by the surface in the zone that is made of at least a other material holds, the thus wearing and tearing of material in running in stage, particularly when this material is made of soft material, can be improved significantly.
A kind of special enforcement flexible program according to this method is set, and at least part of form with sign of described the first material applies.Except previously described advantage by the function decision, also realized thus bonus effect: after this sign is anchored in the layer securely, after using sliding bearing for a long time, this sign yet exists, so that sliding bearing can clearly classify, and for example when maintenance, also can mend more simply and order bearing of the same type.The advantage that this enforcement flexible program also has is that this sign not only is used for to the identification in principle of sliding bearing, and equally also can produce the function of the friction that improves sliding bearing but in addition.
A kind of enforcement flexible program according to sliding bearing is set, set up the connection between each zone that is consisted of by different material powders by the compression process of cold power so that by this connection procedure make the material that adopts during the sliding bearing aspect its characteristic not by or basically do not change by thermal force.
The reason of having mentioned owing to the front advantageously, anti-friction lacquer (Gleitlack) is arranged at least one side area of sliding layer of sliding bearing.
The possibility that exists in addition is that described at least two zones that are made of different materials have different bed thickness at least in part.Can realize thus particularly softer material in the bi-material, when applying this softer material with thicker bed thickness, in running in stage, mainly abut on the bearing fit surface, namely for example on the surface of axle, so that mainly carry out adaptive in soft zone and can avoid better thus wearing and tearing in the zone in the territory, hard area of the layer of sliding bearing.In this possibility that also exists be, material softer in running in stage is brought in the surface area of harder material by wearing and tearing, and next can be conducive to equally there adaptive to the bearing fit surface of bearing surface.
As mentioning, preferably apply the material that has the hardness less than other material in described at least two kinds of different materials with larger bed thickness.
Bed thickness poor preferably maximum bed thickness 10% and 30% between.Being lower than 10% is not enough to observe described desired effects.Be higher than 30% and can too prolong the running in stage of sliding bearing, two bearing surfaces stage during adaptive namely, make thus sliding bearing just reach too late its completely effect.
Layer, the sliding layer particularly in the zone with different materials and different heights by the structure sliding bearing, especially when increase regional circumferentially observed-had on two seamed edge zones of sliding bearing or side area-edge, be implemented in addition and construct one type lubrication groove or lubrication gap in the zone line, thereby can in running in stage, again reduce wearing and tearing.
The possibility that exists in addition is that described at least two different zones have different surface roughnesses, in order to can again control better or regulate thus the ability that keeps oil, in order to reduce thus wearing and tearing.
At this advantageously, the material that has less hardness has larger surface roughness than the material with larger hardness.
Description of drawings
In order to understand better the present invention, set forth in more detail the present invention by means of following accompanying drawing.
Respectively shown in the diagram of greatly simplifying:
Fig. 1: the side view of the sliding bearing of sliding bearing halfliner form;
Fig. 2: the device that is used for making sliding bearing;
Fig. 3: a kind of plan view of implementing flexible program of sliding bearing;
Fig. 4: the another kind of sliding bearing is implemented the plan view of flexible program;
Fig. 5: a kind of sectional view of implementing the end face of flexible program of sliding bearing;
Embodiment
What at first will determine is, in the mode of execution that difference is described, identical parts are provided with identical reference character or identical member title, wherein, the disclosure that comprises in whole specification can be transferred on the identical parts with identical reference character or identical member title according to meaning.Selected position description in specification such as upper and lower, side etc., also is can transfer on the new position according to meaning when changing for accompanying drawing Direct function description and that illustrate and in the position.In addition from shownly also can represent independently with described different embodiments' independent feature or Feature Combination, according to solution of the present invention.
Fig. 1 illustrate sliding bearing halfliner form sliding bearing 1 first implement flexible program, it has supporting member 2 or bearing shell and directly is coated in sliding layer 3 on this supporting member or the bearing shell.
What mentioned is at this point, the invention is not restricted to the sliding bearing 1 of sliding bearing halfliner form, and also comprise or rather other sliding bearing 1, for example back-up ring, axle bush (being shown in dotted line among Fig. 1), equally as the application of direct coating, for example direct coating connecting rod bearing or tie rod holes has sliding layer 3 especially.
Supporting member 2 is made of steel usually, but self-evident ground also can by other, material known in the sliding bearing technology consists of such as brass, bronze etc.Give the sliding bearing shape stability by supporting member 2.
Between sliding layer 3 and supporting member 2, bearing alloy layer 4 can be set, as being shown in broken lines among Fig. 1.
Bearing alloy layer 3 can be made of prior art bearing metal known, that be used for such bearing element 1 common in principle.The example that is used for bearing alloy layer is:
Palium, particularly:
AlSn6CuNi、AlSn20Cu、AlSi4Cd、AlCd3CuNi、AlSi11Cu、AlSn6Cu、AlSn40、AlSn25CuMn、AlSi11CuMgNi;
Copper base bearing metal, particularly:
CuSn10、CuAl10Fe5Ni5、CuZn31Si1、CuPb24Sn2、CuSn8Bi10、CuSn5Zn;
Karmarsch alloy, particularly:
SnSb8Cu4、SnSb12Cu6Pb。
Also can adopt the nickel-base alloy, silver-base alloy, ferrous alloy or the chromium-base alloy that are different from above-mentioned bearing metal.
Possible is between each layer, namely for example to be provided with one deck binder couse form or the diffusion impervious layer form at least mesosphere between supporting member 2 and the bearing alloy layer 4 and/or between bearing alloy layer 4 and sliding layer 4 at least in addition.Binder couse or diffusion impervious layer can be by consisting of this common material, for example by aluminium lamination, tin layer, copper layer, nickel dam, silver layer or their alloy, particularly pairing gold formation.
Diffusion impervious layer has 1 micron to 3 microns little bed thickness usually.Binder couse can have maximum 0.3 millimeter bed thickness.
The bed thickness that bearing alloy layer 3 can have be selected from have 100 microns, the scope of preferred 300 microns lower limit and 3 millimeters, the preferred 1 millimeter upper limit, the bed thickness that supporting member 2 can have be selected from have 1 millimeter, the scope of preferred 2 millimeters lower limit and 20 millimeters, the preferred 8 millimeters upper limit.
According to the present invention, the sliding layer 3 of sliding bearing 1 by multiple, that is to say that at least two kinds of different materials consist of, these materials are arranged in the discontinuous zone in substrate, that is to say under the simple scenario to be set directly on the supporting member 2.If between sliding layer 3 and sliding bearing 1, should have the mesosphere, then therewith correspondingly the arrange structure that be stacked of described substrate by corresponding each layer consist of, namely for example consist of by the structure that arranges of supporting member 2 together with bearing alloy layer disposed thereon 4.
It is to be noted at this point, next aspect the present invention, only relate to more sliding layer 3.But self-evidently within the scope of the invention possible be, other layer of sliding bearing 1, the bearing alloy layer 4 that particularly exists in case of necessity, also make by discontinuous zone different, that have different materials according to the present invention, wherein, the combination of each layer also is possible, in this combination in these layers every layer or these layers two-layer at least each consisted of by multiple different material.For the situation of being made bearing alloy layer 4 by at least two kinds of different materials, these materials can be selected from aforementioned material, wherein, as long as sliding bearing 1 is made, particularly made by means of cool air injection or high-speed flame (HVF) injection by the preferred enforcement flexible program of this method, just can realize whole combinations of these materials.
Fig. 2 illustrates the greatly reduced graph of signal that carries out coating procedure with 5 pairs of supporting members of the first material 2.For this reason supporting member 2 be placed with veil 6-in Fig. 2 for the former of better clarity thereby veil 6 is shown certain distance-and by means of plater 7 material 5 is deposited on the first area 8 is arranged apart from the surface of supporting member 2.Implement in flexible program 1 from middle region extension until two distolateral seamed edges zones of supporting member 2 at this this first area 8, thus namely in the zone of lateral edges-along the necking down of two sides of the circumferential observation of sliding bearing 1-this first area 8 of existence.Correspondingly be formed with veil 6 or template for this reason so that the other zone 9 of these two necking downs is capped and thus in this first coating step not by material 5 coatings.
The possibility that also exists is, by the holding device of outside with the distance substrate, namely the little distance on the surface of supporting member 2 keeps veil 6, wherein, this distance can be selected from the scope of the upper limit of lower limit with 0.5 millimeter and 20 millimeters, is selected from especially the scope of the upper limit of lower limit with 1 millimeter and 9 millimeters.
Plater 7 comprises nozzle 10, and material 5 sprays from this nozzle.In addition, described plater comprises the different feeding mechanism for material 5 self-evidently, but these feeding mechanisms do not illustrate in Fig. 2.
In case veil 6 is just removed by material 5 coatings in described first area 8.Two zone 9 usefulness are different from the other material coating of material 5 in ensuing coating step.Can so carry out coating at this so that substrate, namely supporting member 2 whole surface on the inner side surface, that is to say can be on the surface of the structural element that will support, with this other material coating.In other words, namely same by described other material coating by the zone 8 of material 5 coatings before.In this enforcement flexible program of this method, in the process step that finishes, carry out the particularly reprocessing of machinery, for example bore by smart, the material that is coated in the surplus on the zone 8 in this essence is bored is removed again, thereby two zones 8,9, that is to say material 5 and described other material, visible and can be placed in and abut on the member that will support on the sliding bearing of completion.
The possibility that for this reason exists in a kind of method flexible program is that zone another veil of 8 usefulness covers and only has the other material of zone 9 usefulness again by plater 7 coatings.
Produce sliding layer 3 by the method, this sliding layer by at least bi-material of different nature consist of-also can be the zone 8,9 of sliding layer 3 structures more than two at sliding bearing 1 when needing, and possiblely in addition be, the material more than two kinds of different nature is adopted in a plurality of zone, wherein, the material that consists of sliding layer 3 is with substrate, namely directly contact with supporting member 2 in this case.Favored area 8 hard material coating, and zone 9 usefulness softer material coating by comparison.
Material 5 can for example be selected from the group that comprises CuSn5Zn, CuPb20Sn, AlZn.
The other material that is used for zone 9 can be selected from the group that comprises AlSn20Cu, AlSn40, AlSn40Cu, AlSn10Cu.
Preferred combination of materials for example is CuSn5Zn/AlSn20Cu or CuPb20Sn/AlSn40Cu.But be noted that and use in principle from alloy well known in the prior art, as to be used for sliding layer as material 5 or other material.
In a kind of preferred form of implementation, perhaps by means of cool air injection or carry out the coating of material 5 and at least a other material by means of high-velocity flame spray, wherein, the combination of these two kinds of methods also is possible, the harder material 5 that for example is used for zone 8 applies by means of high-velocity flame spray, and the softer material that is used for zone 9 applies by means of cool air injection.
The cool air injection method is known in sliding bearing manufacturing field in principle.For example the WO2005/033353A2 from the applicant has described a kind of method for make composite material in the situation that adopts cool air injection.By DE102004043914A1 also known come sliding bearing is carried out coating by means of cool air injection.
In cool air injection, the material of known material, particularly powder type is accelerated to relatively high speed, and next with high-speed impact to the surface of substrate, wherein, each particle connection fastened to each other in this bump, thereby produce closely layer.
Similarly, the material of powder type is accelerated with the basad surface of high speed, thus equally by striking on the substrate surface and producing closely layer.But in high-velocity flame spray, usually adopt than temperature higher in the cool air injection under the same case.But the favourable part that two kinds of methods provide is, owing to the brief stay time of particle in beam produces (oxidarme) layer of hypoxemia, so that the layer that produces has such composition basically, these compositions have the constituent element of powder type.
Because lower temperature preferably adopts cool air injection for the other material that is used for as regional 9 coatings, this is because these materials preferably comprise low-melting element, for example tin or bismuth.
The material of powder type is to be coated on the substrate surface at a high speed, carry out at a high speed the compression process of cold power by this, thereby in the borderline region between zone 8 and 9, two kinds of different materials abut against each other there, although this bi-material has different compositions, also can generate by the compression of cold power the connection of this bi-material, even so that the sliding layer 3 material difference in layer that is made of different materials also has high strength of connection.
Realize and being connected of substrate surface by high stroke speed in addition, that is to say on substrate surface adhere to relatively tight, thereby realize layer firm bonding structure, that is to say composite material.If but sliding layer 3 suprabasil, when that is to say that strength of connection on supporting member 2 is enough, the possibility that produces like this is: for example passed through method machinery and/or chemistry before coating, from well known in the prior art, make the surface of substrate, the i.e. surface roughening of supporting member 2 for example such as these methods.
Fig. 2 illustrates: the semi-finished product of preformed halfliner form are coated.But the possibility that also exists within the scope of the invention is that coating is carried out on smooth surface, and next just implements the mechanically deformation to the sliding bearing halfliner after finishing whole coating procedure.Advantage at this is: material 5 is connected with the surface of substrate with at least a other cold power of material ground, this is because in fact do not causing in the material that applies with powder type during the deformation process or only causing small variation thus, thereby does not need in case of necessity to carry out hot reprocessing after deformation process.
The speed of particle depends on the material of splash in cool air injection.Therefore, for example for soft material such as tin, speed may be between 150 meter per seconds and 350 meter per seconds, and with it relatively, speed is 400 meter per second to 1100 meter per seconds for copper.Hard material can require higher speed.
Can adopt inert gas such as argon or preferred nitrogen as vector gas.
Amount of powder (Pulvermenge) can be with size of powder particles and desired layer characteristic, select relatively such as hardness and porosity, and this amount of powder is typically between 5 gram/minute and 50 gram/minute.Select higher value for multiporous layer, and layer needs less amount of powder more closely.
These parameters are similarly for HVOF sprays, but also have in addition gas type.With desired combustion temperature for example can adopt relatively acetylene (until 3000 0C) or hydrogen (until 2800 0C) or corresponding mixed gas, for example synthetic gas.
The speed of particle depends on again material as mentioned above.Extra also will consider the waiting time (that is to say nozzle apart from the distance for the treatment of coating surface) of powder in beam, this is because the surface of oxidation particle controllably.
Except sliding layer 3 only by the enforcement flexible program of metallic material structure, implement the possibility that flexible program exists and be according to a kind of, particularly with those zones 9 softer material coating, that consisted of by anti-friction lacquer with or not with the situation of veil 9 under by this anti-friction lacquer splash is made in zone 9.Can be applicable in principle all known anti-friction lacquers in the sliding bearing technical field.Can adopt for example teflon as anti-friction lacquer, fluorine-containing resin, perfluoro alkoxy-copolymer for example, perfluoro alkoxy-teflon-copolymer, ethylene-tetrafluoroethylene copolymer, polychlorotrifluoroethylene, the ethylene-propylene copolymer of fluoridizing, polyvinylfluoride, polyvinylidene fluoride, alternate copolymer, statistical copolymer, fluorinated ethylene propylene copolymer for example, polyesterimide, bismaleimides, polyimide resin, Carboranmide for example, aromatic polyimide resin, without the hydrogen polyimide resin, polytriazoles PMA acid imide (Pyromellithimide), polyamidoimide, aromatic polyamidoimide particularly, the poly(aromatic easter) acid imide, come modification by isocyanates in case of necessity, Polyetherimide, come modification by isocyanates in case of necessity, epoxy resin, epoxy resin ester, phenolic resin, polyamide 6, polyamide 66, polyoxymethylene, silicone, poly(aromatic easter), poly aryl ketone, PAEK, polyarylether-ether ketone, polyether-ether-ketone, polyether-ketone, polyvinylidene fluoride, polyethylene sulphide, propine sulphide, polytriazoles PMA acid imide (Pyromellithimide), polyesterimide, the polyarylphosphorus compound, polyvinyl sulphide, polyphenylene sulfide (Polyphenylensulfide), polysulfones, polyether sulfone, polyarylsulfone (PAS), poly-fragrant oxide (Polyaryloxide), polyarylphosphorus compound (Polyarylsulfide) and the copolymer that is consisted of by them.
Preferred anti-friction lacquer comprises that in drying regime 40 % by weight are to the MoS of 45 % by weight 2The polyamidoimide of 20 % by weight to the graphite of 25 % by weight and 30 % by weight to 40 % by weight, wherein, can also in anti-friction lacquer, the share take summation as maximum 20 % by weight comprise grit in case of necessity, for example oxide, nitride or carbide, these grits replace the share of solid lubricants.The advantage that this anti-friction lacquer has is, softer layer region 9 is special also to work during adaptive and naturally produces certain wearing and tearing at this in that the counterpart that will support is carried out in the running in stage of sliding bearing 1, so that this anti-friction lacquer can be with the form wearing and tearing of relatively little particle, thereby next these particles neither damage the surface of sliding bearing, sliding layer 3 namely, also do not play interference effect in the oil circulation.
Preferably adopt the material that is used for zone 8 in order to make sliding layer 3, the hardness of the material that the hardness ratio that this material has is other greatly at least 20%.For example material 5 Vickers hardness that can have in the situation of the test force of 10 gram forces (Pond) is selected from the scope of the upper limit of lower limit with 30HV and 40HV, and the hardness that other material has is selected from the scope of the upper limit of lower limit with 50HV and 70HV.
In all methods, also there is in principle following possibility, namely, if as previously described like that also in the situation that does not have veil 6 whole ground apply softer other material, this softer material not by or not exclusively be removed and thus serve as so-called adjustment layer.
The possibility of existence is in addition, particularly compares with the first material 5, and softer other material deposits with higher surface roughness in zone 9.This for example can realize in the following way, that is, with less speed particle is sprayed to the substrate for the treatment of coating.At this, the surface roughness between two zones 8,9 can have at least 10% difference, and namely zone 9 has high at least 10% surface roughness.Zone 9 maximized surface roughness profile height Rz can be selected from the scope of the upper limit of lower limit with Rz10 and Rz50 according to DIN EN ISO4287.Preferred maximized surface roughness profile height Rz is Rz35 to the maximum according to DIN EN ISO4287.
The possibility that exists in addition is that described other material is for example realized by the powder mass flow of raising time per unit or by reducing jet velocity to compare higher porosity deposition with the first material 5.At this, the porosity of described other material can be than the porosity of the first material 5 greatly at least 10%, and particularly at least 20%.
Be mentioned to: also possiblely in principle be, also can be opposite with the situation in the preferred enforcement flexible program about the relation of surface roughness and porosity.
Fig. 3 illustrates a kind of plan view of implementing the sliding layer 3 of flexible program of sliding bearing 1.At this, the zone 9 in the lateral edges zone-along the circumferential observation of sliding bearing 1-be provided with continuously softer other material, wherein, the interface between two materials, that is to say that the interface straight line between material 5 and the other material extends.Provide a kind of sliding bearing 1 by this enforcement flexible program of the present invention, in this sliding bearing, reduce or avoid the tendency of biting of the hard material 5 of zone in 8 by high seamed edge load, and in the seamed edge zone, after the adaptive end during the running in stage, still has enough intensity with respect to material 5 softer materials in the feasible region 9 in addition, so that load to be lifted is distributed on the whole rubbing surface of sliding bearing 1.
What mention is at this point, within the scope of the invention also may be with other the geometric format of mode design section 8,9.
Possiblely in principle in addition be, differently design hardness with described preferred enforcement flexible program, that is, for example in two zones 9 or at least one other zone 9, apply harder material 5 and in zone 8, apply softer material.
The possibility that exists in addition is, by means of spray method in sliding layer 3, particularly be provided with in the zone 9 of softer material and making hardness gradient, wherein, preferred so design gradient, so that described regional 9 in the zone on surface, that is to say and in the zone of rubbing surface, be embodied as soft and hardness towards the direction of substrate, namely for example increase towards the direction of supporting member 2, thereby after running in stage, described softer zone 9 can have equally higher intensity and can help better bearing load thus.Described hardness gradient can for example be realized by different particle speeds and/or alloying constituent.
Fig. 4 illustrates a kind of enforcement flexible program of sliding bearing 1 with the plan view forms of sliding layer 3, wherein in the zone 8 of sliding layer 3, in shown enforcement flexible program be at least one distolateral zone of sliding bearing 1, be coated with equally other material and be the form that identifies, this form that for example is identified among Fig. 4 with the emblem mark of manufacturing company draws.Needn't be forcibly apply with the form of letter but identify 11, such as also applying different bar code etc. or digital code.The coating of this sign 11 is finished by means of veil again, and wherein, sign 11 other material is also with base, namely directly contact with for example supporting member 2 in this zone.Except pure identification function, described sign 11 also satisfies the function of tribology at this, and this is determined by the material that is used for sign 11.At this advantageously; described sign 11 is placed at least one seamed edge zone, end of sliding bearing 1 as shown in Figure 4 because in these zones dust be introduced in that sliding bearing 1 run duration is enhanced and described sign 11 is conducive to the embedding of foreign particles or wear particle thus.
For integrity is mentioned, in according to the enforcement flexible program of Fig. 4, also there is the extra zone 9 that is similar to form of implementation 2, these extra zones are with another kind of material coating, for example to be used for the material coating of sign 11.
The possibility that exists in order further to improve the sign dynamics of sign 11 is, this sign is made by the material that has the material that is different from rubbing surface, namely is different from the color of regional 8 material 5.
Fig. 5 illustrates along the sectional elevation of the sliding bearing 1 of the direction observation of the end seamed edge of sliding bearing 1.Described substrate is shown again, that is to say supporting member 2, Direct precipitation sliding layer 3 on this supporting member, deposition the first material 5 in zone 8 and in two side areas 9 the other material of deposition.In this enforcement flexible program, be used for the other material in zone 9 with the bed thickness deposition thicker than the bed thickness of the material 5 that is used for zone 8.Particularly with the higher the sort of material with less hardness of bed thickness deposition.Bed thickness poor this can be maximum bed thickness, namely the bed thickness in the zone of zone 9 other material 10% and 30% between.
The zone that is used for sliding layer 38 of some selections and example and their preferred applications of the combination of materials in zone 9 in following table, have been provided.But these examples aspect the application's the protection domain, for sliding layer 3 setting areas 8, should not have restrictedly at 9 o'clock, these zones relatively have different hardness mutually, wherein, described zone is harder than regional 9.In scope of the present invention, also can have other hard/soft combination.
Figure BDA00002792711500151
These embodiments illustrate the possible enforcement flexible program of sliding bearing 1, wherein, be noted that herein, the invention is not restricted to described embodiment's the enforcement flexible program that illustrates specially, and also can be that each implements the different combination between the flexible program or rather, and this modification possibility is based on being in those skilled in the art's the limit of power by the instruction of concrete invention to technical finesse.Protection domain in the claim scope also comprises can obtainable all the enforcement flexible programs that can consider by making up shown and described enforcement flexible program.
For logic it is to be noted at last, in order to understand better the structure of sliding bearing 1, this sliding bearing or its constituent element part not to scale (NTS) ground and/or illustrate enlargedly and/or with dwindling.
Especially, each can consist of independently in the form of implementation shown in Fig. 1 to 5, according to the theme of solution of the present invention.
Reference numerals list
1 sliding bearing
2 supporting members
3 sliding layers
4 bearing alloy layers
5 materials
6 veils
7 platers
8 zones
9 zones
10 nozzles
11 signs

Claims (18)

1. be used for making the method for multilayer plain bearing (1); according to described method; on the substrate surface of substrate, deposit at least one layer by injection method; sliding layer (3) particularly; it is characterized in that; described layer is made by at least two kinds of mutually different materials; wherein; the first material (5) only is ejected in the described substrate in the zone (8) of at least one restriction in first step; wherein; the zone of not using this material (5) coating of substrate surface prevents the deposition of described material (5) by veil (6) protection; and at least one second step, described other zone (9) is come coating with at least a material in the other material by injection.
2. method according to claim 1 is characterized in that, temporary transient whole the ground of described at least a other material is coated in the described substrate, and described the first material (5) exposes by the reprocessing that described layer is carried out machinery afterwards.
3. method according to claim 1 is characterized in that, at the described at least a other material of described substrate deposition, adopts equally veil (6) to block the zone (8) of described the first material of using of described substrate surface (5) coating.
4. according to claim 1 to one of 3 described methods, it is characterized in that at least a described material applies according to the cool air injection method or according to the high-velocity flame spray method.
5. according to claim 1 to one of 4 described methods, it is characterized in that, spray such material as the first material (5), the hardness of the described at least a other material that the hardness ratio of this material is sprayed greatly at least 20%.
6. according to claim 1 to one of 5 described methods, it is characterized in that described at least a other material only is coated in the zone of at least one lateral edges of described substrate surface.
7. according to claim 1 to one of 6 described methods, it is characterized in that each sprays described material with a kind of different injection method.
8. according to claim 1 to one of 7 described methods, it is characterized in that compare with described the first material (5), described at least a other material deposits with larger surface roughness and/or higher porosity.
9. according to claim 1 to one of 8 described methods, it is characterized in that described the first material or the second material (5) apply with the form of sign at least in part.
10. sliding bearing (1), it comprises supporting layer (2) and sliding layer (3), wherein, described sliding layer (3) is divided at least two zones (8,9) in a plane, these zones are made of the first material (5) and the second material of being different from this first material, it is characterized in that, described two zones are made of material powder, these material powders apply by means of injection method, wherein, form connection in the borderline region between described material.
11. sliding bearing according to claim 10 (1) is characterized in that, described connection is set up by the compression process of cold power.
12. sliding bearing (1), it comprises supporting layer (2) and sliding layer (3), wherein, described sliding layer (3) is divided at least two zones (8,9) in a plane, these zones are made of the first material (5) and the second material of being different from this first material, it is characterized in that the material for sliding bearing of metallizing in first area (8) and in second area (9), apply anti-friction lacquer.
13. sliding bearing according to claim 12 (1) is characterized in that, described anti-friction lacquer is arranged at least one side area of described sliding layer (3).
14. to one of 13 described sliding bearings (1), it is characterized in that described at least two zones (8,9) have different bed thickness at least in part according to claim 10.
15. sliding bearing according to claim 14 (1) is characterized in that, the other material with less hardness at least two kinds of different described materials is compared with described the first material (5) has larger bed thickness.
16. according to claim 14 or 15 described sliding bearings (1), it is characterized in that, bed thickness poor maximum bed thickness 10% and 30% between.
17. to one of 16 described sliding bearings (1), it is characterized in that described at least two different zones (8,9) have different surface roughnesses according to claim 10.
18. sliding bearing according to claim 17 (1) is characterized in that, the material with less hardness has larger surface roughness.
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