CN103018251A - Tile detection device and method - Google Patents
Tile detection device and method Download PDFInfo
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- CN103018251A CN103018251A CN2012102577495A CN201210257749A CN103018251A CN 103018251 A CN103018251 A CN 103018251A CN 2012102577495 A CN2012102577495 A CN 2012102577495A CN 201210257749 A CN201210257749 A CN 201210257749A CN 103018251 A CN103018251 A CN 103018251A
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- ceramic tile
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Abstract
The invention discloses a tile detection device and a method. The method comprises the following steps: a sensor detects whether a tile arrives at a detection position; if so, a control host computer controls a light source adjuster to drive a backlight source to work, at the same time, the control host computer controls a slide rail adjusting mechanism to drive a camera to move to a photographing position to take a picture; and the camera transmits the acquired image data to the control host computer for analysis and treatment. According to the invention, the sensor is used for detecting whether the tile arrives at the detection position; the control host computer drives the light source adjuster and the slide rail adjusting mechanism at the same time when the tile arrives at the detection position, so that the light source is adjusted to the optimal light supplement state to ensure that the camera can acquire the best photographing effect; and the image data acquired by the camera is finally transmitted to the control host computer for analysis and treatment, thereby realizing automatic tile detection with high detection efficiency and good detection effect.
Description
Technical field
The present invention relates to the mechanical automation technical field, relate in particular to a kind of ceramic tile pick-up unit and method.
Background technology
At present, in the ceramic wall and floor bricks of production in enormous quantities, usually adopt the method for manual detection.Because artifical influence factor is larger during manual detection, and when measuring with measurer, can cause the ceramic tile surface wearing and tearing, reduce the quality of ceramic tile, detection efficiency is low.Accidental external Test of ceramics machine by the continuous transmission of conveying device, and detects with probe, and it can only detect the obvious defective of size, detects effect relatively poor.
Summary of the invention
For the weak point that exists in the above-mentioned technology, the invention provides a kind of detection efficiency is high, detection is effective ceramic tile pick-up unit and method.
For achieving the above object, the invention provides a kind of ceramic tile pick-up unit, comprise frame, slide adjustment mechanism, camera, main control system, sensor, backlight and light source regulator; Described backlight is electrically connected with main control system by the light source regulator; Described camera is fixed on the slide adjustment mechanism, and described slide adjustment mechanism is electrically connected with main control system; Described sensor is electrically connected with main control system; When described sensor detects ceramic tile and enters the detection position, main control system control light source regulator drives backlight work, simultaneously main control system control slide adjustment mechanism drives camera and moves to the position and take pictures or make a video recording of taking pictures, camera collection to view data send into and carry out analyzing and processing in the main control system.
Wherein, described ceramic tile pick-up unit also comprises Qianmen, side, back door and top board, and described Qianmen, side, back door and top board enclose a holding part, and described holding part is positioned on the frame; Described slide adjustment mechanism, camera, main control system, sensor, backlight and light source regulator all place in the described holding part.
Wherein, described ceramic tile pick-up unit comprises that also described display screen is electrically connected with main control system for the display screen that shows the main control system duty, and described display screen is fixed on the frame.
Wherein, described ceramic tile pick-up unit also comprises light source bracket, and described backlight is fixed on the frame by described light source bracket.
Wherein, described ceramic tile pick-up unit also comprises sensor stand, and described sensor is fixed on the frame by described sensor stand.
Wherein, described ceramic tile pick-up unit also comprises power supply, and described power supply is electrically connected with main control system.
Wherein, described ceramic tile pick-up unit also comprises the pin cup, and described pin cup is fixed on the foot of frame.
For achieving the above object, the invention provides a kind of ceramic tile detection method, comprising:
Sensor detects ceramic tile and whether enters the detection position;
If main control system control light source regulator drives backlight work, simultaneously main control system control slide adjustment mechanism drives camera and moves to the position and taking pictures of taking pictures;
Camera is sent into the view data that collects and is carried out analyzing and processing in the main control system.
The invention has the beneficial effects as follows: compared with prior art, ceramic tile pick-up unit provided by the invention and method, detect ceramic tile by sensor and whether enter the detection position, when ceramic tile enters into the detection position, by simultaneously driving light source regulator and slide adjustment mechanism action of main control system, so that light source enters into best light filling state, so that allow camera obtain best shooting effect, send at last main control system through the view data of camera collection and carry out analyzing and processing, thereby realize the automatic detection of ceramic tile, detection efficiency is high and detect effective.
Description of drawings
Fig. 1 is the front three-dimensional structure diagram of ceramic tile pick-up unit of the present invention;
Fig. 2 is the back side three-dimensional structure diagram of ceramic tile pick-up unit of the present invention;
Fig. 3 is the structural drawing that ceramic tile pick-up unit of the present invention removes back door and top board.
The main element symbol description is as follows:
10, frame 11, slide adjustment mechanism
12, camera 13, main control system
14, sensor 15, backlight
16, light source regulator 17, Qianmen
18, side 19, back door
20, top board 21, display screen
22, light source bracket 23, sensor stand
24, power supply 25, pin cup
Embodiment
In order more clearly to explain the present invention, below in conjunction with accompanying drawing the present invention is done to describe further.
See also Fig. 1-3, ceramic tile pick-up unit provided by the invention comprises frame 10, slide adjustment mechanism 11, camera 12, main control system 13, sensor 14, backlight 15 and light source regulator 16; Backlight 15 is electrically connected with main control system 13 by light source regulator 16; Camera 12 is fixed on the slide adjustment mechanism 11, and slide adjustment mechanism 11 is electrically connected with main control system 13; Sensor 14 is electrically connected with main control system 13; When sensor 14 detects ceramic tile and enters the detection position, main control system 13 control light source regulators 16 drive backlight 15 work, simultaneously main control system 13 control slide adjustment mechanisms 11 drive cameras 12 and move to the position and take pictures or make a video recording of taking pictures, and the view data that camera 12 collects is sent into and carried out analyzing and processing in the main control system 13.
Situation compared to prior art, ceramic tile pick-up unit provided by the invention, detect ceramic tile by sensor and whether enter the detection position, when ceramic tile enters into the detection position, by simultaneously driving light source regulator and slide adjustment mechanism action of main control system, so that light source enters into best light filling state, so that allow camera obtain best shooting effect, send at last main control system through the view data of camera collection and carry out analyzing and processing, thereby realize the automatic detection of ceramic tile, detection efficiency is high and detect effective.
In the present embodiment, above-mentioned ceramic tile pick-up unit also comprises Qianmen 17, side 18, back door 19 and top board 20, and Qianmen 17, side 18, back door 19 and top board 20 enclose a holding part, and this holding part is positioned on the frame 10; Slide adjustment mechanism 11, camera 12, main control system 13, sensor 14, backlight 15 and light source regulator 16 all place in this holding part.
In the present embodiment, above-mentioned ceramic tile pick-up unit comprises that also display screen 21 is electrically connected with main control system 13 for the display screen 21 that shows main control system 13 duties, and display screen 21 is fixed on the frame 10.Show human-computer interaction interface on the display screen 21, by human-computer interaction interface, can carry out manual adjustments to the position of camera, state that also can the manual adjustments backlight.In the embodiments of the invention, the quantity of camera 12 is 2, for diagonal line is arranged.Correspondingly, slide adjustment mechanism 11 also is two, and each slide adjustment mechanism 11 drives a camera 12, and slide adjustment mechanism 11 can be controlled camera 12 front and back translation and upper and lower translations, obtains best shooting angle.
In the present embodiment, above-mentioned ceramic tile pick-up unit also comprises light source bracket 22, and backlight 15 is fixed on the frame 10 by light source bracket 22.The present invention utilizes light source bracket 22 to fix backlight 15; and utilize backlight 15 to take pictures for camera 12 and carry out light filling; the present invention and section are confined to the type of backlight 15; can be led light source; also can be the flash bulb light source, so long as utilize fixedly backlight of light source bracket 22, be the take pictures embodiment of light filling of camera 12; all belong to simple deformation of the present invention or conversion, fall into protection scope of the present invention.
In the present embodiment, above-mentioned ceramic tile pick-up unit also comprises sensor stand 23, and sensor 14 is fixed on the frame 10 by sensor stand 23.The present invention utilizes sensor stand 23 to fix sensor 14, and utilizes sensor 14 to detect ceramic tile whether to enter into the detection position, and automaticity is high, detects effective.Certainly; sensor 14 can adopt optoelectronic switch or electromagnetic detection switch; the present invention is not limited to the type of sensor 14; so long as detect the embodiment whether ceramic tile enters into the detection position by sensor 14; all belong to simple deformation of the present invention or conversion, fall into protection scope of the present invention.
In the present embodiment, above-mentioned ceramic tile pick-up unit also comprises power supply 24, and power supply 24 is electrically connected with main control system 13.Certainly; power supply 24 of the present invention can be other consuming parts power supplies by the mode of supplying with to main control system 13 indirectly; also can directly be other consuming parts power supplies; this depends on the type selecting of other consuming parts or actual interface type; so long as control simultaneously the embodiment of light source regulator and slide adjustment mechanism by main control system 13; all belong to simple deformation of the present invention or conversion, fall into protection scope of the present invention.
In the present embodiment, above-mentioned ceramic tile pick-up unit also comprises pin cup 25, and pin cup 25 is fixed on the foot of frame 10.The purpose that pin cup 25 is set in the foot of frame 10 is the stability for anti-skidding increase frame; but the present invention and section are confined to this; foot in frame 10 also can arrange slipmat; so long as in order to strengthen the embodiment of frame 10 stability; all belong to simple deformation of the present invention or conversion, fall into protection scope of the present invention.
Ceramic tile detection method provided by the invention may further comprise the steps:
Step 101, sensor detects ceramic tile and whether enters the detection position;
Step 102, if main control system control light source regulator drives backlight work, simultaneously main control system control slide adjustment mechanism drives camera and moves to the position and taking pictures of taking pictures; If not, then continue to wait for that ceramic tile enters the detection position;
Step 103, camera are sent into the view data that collects and are carried out analyzing and processing in the main control system.
Correspondingly, ceramic tile detection method provided by the invention, detect ceramic tile by sensor and whether enter the detection position, when ceramic tile enters into the detection position, by simultaneously driving light source regulator and slide adjustment mechanism action of main control system, so that light source enters into best light filling state, so that allow camera obtain best shooting effect, send at last main control system through the view data of camera collection and carry out analyzing and processing, thus the automatic detection of realization ceramic tile, and detection efficiency is high and detect effective.
Above disclosed only be several specific embodiment of the present invention, but the present invention is not limited thereto, the changes that any person skilled in the art can think of all should fall into protection scope of the present invention.
Claims (8)
1. a ceramic tile pick-up unit is characterized in that, comprises frame, slide adjustment mechanism, camera, main control system, sensor, backlight and light source regulator; Described backlight is electrically connected with main control system by the light source regulator; Described camera is fixed on the slide adjustment mechanism, and described slide adjustment mechanism is electrically connected with main control system; Described sensor is electrically connected with main control system; When described sensor detects ceramic tile and enters the detection position, main control system control light source regulator drives backlight work, simultaneously main control system control slide adjustment mechanism drives camera and moves to the position and take pictures or make a video recording of taking pictures, camera collection to view data send into and carry out analyzing and processing in the main control system.
2. ceramic tile pick-up unit according to claim 1 is characterized in that, described ceramic tile pick-up unit also comprises Qianmen, side, back door and top board, and described Qianmen, side, back door and top board enclose a holding part, and described holding part is positioned on the frame; Described slide adjustment mechanism, camera, main control system, sensor, backlight and light source regulator all place in the described holding part.
3. ceramic tile pick-up unit according to claim 1 and 2 is characterized in that, described ceramic tile pick-up unit comprises that also described display screen is electrically connected with main control system for the display screen that shows the main control system duty, and described display screen is fixed on the frame.
4. ceramic tile pick-up unit according to claim 3 is characterized in that, described ceramic tile pick-up unit also comprises light source bracket, and described backlight is fixed on the frame by described light source bracket.
5. ceramic tile pick-up unit according to claim 4 is characterized in that, described ceramic tile pick-up unit also comprises sensor stand, and described sensor is fixed on the frame by described sensor stand.
6. ceramic tile pick-up unit according to claim 5 is characterized in that, described ceramic tile pick-up unit also comprises power supply, and described power supply is electrically connected with main control system.
7. ceramic tile pick-up unit according to claim 6 is characterized in that, described ceramic tile pick-up unit also comprises the pin cup, and described pin cup is fixed on the foot of frame.
8. a ceramic tile detection method is characterized in that, comprising:
Sensor detects ceramic tile and whether enters the detection position;
If main control system control light source regulator drives backlight work, simultaneously main control system control slide adjustment mechanism drives camera and moves to the position and taking pictures of taking pictures;
Camera is sent into the view data that collects and is carried out analyzing and processing in the main control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210257749.5A CN103018251B (en) | 2012-07-24 | 2012-07-24 | tile detection device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210257749.5A CN103018251B (en) | 2012-07-24 | 2012-07-24 | tile detection device and method |
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| Publication Number | Publication Date |
|---|---|
| CN103018251A true CN103018251A (en) | 2013-04-03 |
| CN103018251B CN103018251B (en) | 2015-09-16 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210257749.5A Expired - Fee Related CN103018251B (en) | 2012-07-24 | 2012-07-24 | tile detection device and method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106323988A (en) * | 2016-08-19 | 2017-01-11 | 桐乡市嘉乐玻璃马赛克有限公司 | Mosaic tile needle hole detecting device |
| CN106733690A (en) * | 2016-12-12 | 2017-05-31 | 佛山市恒力泰机械有限公司 | A kind of on-line thickness measurement method and device |
| CN107908089A (en) * | 2017-12-14 | 2018-04-13 | 苏州印象镭射科技有限公司 | Holographic articles detection device and holographic articles detection device |
| CN109738432A (en) * | 2018-11-21 | 2019-05-10 | 上海巧视智能科技有限公司 | A kind of diagonal line detection machine |
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| CN2425360Y (en) * | 2000-04-28 | 2001-03-28 | 欧汝登 | Colour, wein and design and colour pattern chromatism detecting device for wall and floor tile |
| WO2003031956A1 (en) * | 2001-10-05 | 2003-04-17 | Millennium Venture Holdings Ltd | System and method for classifying workpieces according to tonal variations |
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| CN101975557A (en) * | 2010-08-31 | 2011-02-16 | 杭州三速科技有限公司 | Ceramic plate detection equipment and detection method |
| CN202189022U (en) * | 2011-07-22 | 2012-04-11 | 格兰达技术（深圳）有限公司 | Optical detecting device of full-automatic tertiary photodetector |
| CN202770783U (en) * | 2012-07-24 | 2013-03-06 | 深圳市金霆科技有限公司 | Novel ceramic tile detector |
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2012
- 2012-07-24 CN CN201210257749.5A patent/CN103018251B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2000082143A (en) * | 1998-07-01 | 2000-03-21 | Sekisui Chem Co Ltd | Surface defect inspection device |
| CN2425360Y (en) * | 2000-04-28 | 2001-03-28 | 欧汝登 | Colour, wein and design and colour pattern chromatism detecting device for wall and floor tile |
| WO2003031956A1 (en) * | 2001-10-05 | 2003-04-17 | Millennium Venture Holdings Ltd | System and method for classifying workpieces according to tonal variations |
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| CN202189022U (en) * | 2011-07-22 | 2012-04-11 | 格兰达技术（深圳）有限公司 | Optical detecting device of full-automatic tertiary photodetector |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106323988A (en) * | 2016-08-19 | 2017-01-11 | 桐乡市嘉乐玻璃马赛克有限公司 | Mosaic tile needle hole detecting device |
| CN106323988B (en) * | 2016-08-19 | 2018-10-23 | 泉州台商投资区五季网络有限公司 | A kind of mosaic tiles Pinhole detecting device |
| CN106733690A (en) * | 2016-12-12 | 2017-05-31 | 佛山市恒力泰机械有限公司 | A kind of on-line thickness measurement method and device |
| CN107908089A (en) * | 2017-12-14 | 2018-04-13 | 苏州印象镭射科技有限公司 | Holographic articles detection device and holographic articles detection device |
| CN107908089B (en) * | 2017-12-14 | 2024-01-12 | 苏州印象技术有限公司 | Holographic product detection device and holographic product detection equipment |
| CN109738432A (en) * | 2018-11-21 | 2019-05-10 | 上海巧视智能科技有限公司 | A kind of diagonal line detection machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103018251B (en) | 2015-09-16 |
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