CN2425360Y - Colour, wein and design and colour pattern chromatism detecting device for wall and floor tile - Google Patents

Colour, wein and design and colour pattern chromatism detecting device for wall and floor tile Download PDF

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Publication number
CN2425360Y
CN2425360Y CN 00233005 CN00233005U CN2425360Y CN 2425360 Y CN2425360 Y CN 2425360Y CN 00233005 CN00233005 CN 00233005 CN 00233005 U CN00233005 U CN 00233005U CN 2425360 Y CN2425360 Y CN 2425360Y
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China
Prior art keywords
floor tile
wall floor
dead slot
optical detecting
color
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Expired - Fee Related
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CN 00233005
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Chinese (zh)
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欧汝登
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Individual
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Individual
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Abstract

The utility model relates to a color, vein and design and color pattern chromatism detecting device for walls and floor tiles, which comprises a drive line for detected products and supporting frames arranged on a detecting section. The frame is provided with a longitudinal scanning mechanism, a positioning frame, and an automatic spring device. The scanning mechanism is at least provided with one optical detecting head to do the reciprocating movement towards the left side and the right side. Light spots sent vertically illuminate on the surfaces of the detected products. Analog quantity detected by the detecting head is output to an outer computer system to control the detected products to store in the form of automatic classification in zone positions according to difference colors, veins, and color pattern chromatism. The device has the advantages of stable detection, quick speed, high precision, etc.

Description

Wall floor tile color, texture, color pattern aberration pick-up unit
The utility model relates to ceramic product color aberration detection technique field, particularly a kind of wall floor tile color, texture, color pattern aberration pick-up unit.
Existing a kind of ceramic tile color aberration pick-up unit is to be provided with an optical detecting head CCD in the detection line upper fixed to carry out monochrome detection with the ceramic tile surface color of certain linear velocity lengthwise movement on to line, and export with switching value, promptly can only detect on this ceramic tile face and remove to offer an explanation a kind of color aberration, can't carry out color aberration, color pattern aberration and texture to this ceramic tile remainder and detect with projection illumination, reflection power.Above-mentioned detection device detects different product at every turn, and its quantitative value can not be set arbitrarily; The product of discerning without computer can't detect; Can only divide and detect the monochromatic aberration of 8 classes.Tested ceramic tile dimension can not be greater than 600 * 600mm, and sense cycle is not more than 18 times/minute.This pick-up unit exists maximum defective to be and can only static monochrome to detect, and classification is thicker, and detection speed is slower.
The purpose of this utility model is to provide a kind of wall floor tile color, texture, color pattern aberration pick-up unit, it can not only carry out monochromatic aberration to wall floor tile detection faces and detect classification, and can also carry out many colors, textured, color pattern aberration and detect classification automatically.
The purpose of this utility model is achieved in that a kind of wall floor tile color, texture, color pattern aberration pick-up unit, comprise the examined product drive line, in this line detection segment a bearing support is housed, transverse scan mechanism is housed on this bearing support, be equipped with in this transverse scan mechanism and can make left and right reciprocating at least one optical detecting head, the hot spot vertical irradiation that this optical detecting head sends is on tested wall floor tile detection faces; On bearing support, also be provided with and make the optical detection end surface keep equidistant locating rack and automatic elastic force apparatus with corresponding tested wall floor tile detection faces surface level.In described transverse scan mechanism, 1-12 optical detecting head is housed.A kind of mode of described transverse scan mechanism is made up of polished rod, tooth bar guide rail, support plate, servomotor, single or multiple optical detecting heads of combining and servomotor are contained on the support plate, servomotor is by its output shaft gear and the engagement of guide rail tooth bar, and support plate and polished rod and tooth bar guide rail are slidingly matched.The another kind of mode of described transverse scan mechanism is made up of the rocking arm of buncher, band dead slot, rocking bar, diplopore slide, two fixed bars of band dead slot, buncher output shaft or the output shaft after slowing down are affixed with rocking arm one end of band dead slot; the dead slot of rocking arm and the dead slot of rocking bar flexibly connect; the end axle of band dead slot rocking bar one end and diplopore slide flexibly connects; the diplopore slide is sleeved in two fixed bars, is fixed with single or multiple optical detecting heads on the diplopore slide.Described locating rack and automatic elastic force apparatus by locating rack, slide bar, pinch roller, lead the through ship band, automatically elastic force is entrusted plate and is formed, the pinch roller that contacts with the examined product detection faces, and the through ship band of leading of examined product contacts side surfaces be bearing on the bearing support by slide bar; The automatic elastic force that is positioned at driving-belt below is entrusted plate and is bearing on the bearing support by connecting rod and back-moving spring.The analog quantity that described optical detecting head detects exports in the electronic chuck plate and computerized control system of peripheral hardware.
The utility model wall floor tile color, texture, color pattern aberration pick-up unit adopt optical detecting head with the noncontact dynamical fashion to multiple color, textured, the color pattern of on-line operation wall floor tile detection faces, ooze floral pattern and particle brick class is carried out the transversal scanning sampling.The analog quantity that optical detecting head detects realizes data input computerized control system by electronic chuck plate, through computer software operation being set handles, reaching any setting accuracy numerical value identification detects, detect numerical value and time by computer system output again, the PLC that is outwards connect by the output clamp sends the execution signal, order element and the electric element action of taking offence of relay work zone, 1-20 road, realize that product detects the back automatic clustering and deposits.
Advantage of the present utility model is:
(1) owing to adopted a kind of like this noncontact detection of dynamic mode of optical detecting head transverse scan sampling, and be equipped with the computer data identification processing system and the topworks of peripheral hardware, thereby can realize tested wall floor tile is carried out many colors, textured, color pattern automatically, oozes aberration such as floral pattern and detect classification.
(2) detection is stable, quick, precision is high.The sense cycle per minute reaches 60-200 time, can extend to 600-3000 time, and the color aberration detects 20 classes, and examined product linear velocity per second 〉=0.3 meter-1.5 meters can be set numerical value arbitrarily and detect, and repeatable accuracy reaches 90-98.5%, is higher than manual detection precision several times.The length and width size that can detect all kinds of wall floor tiles, stone material plate is at 40-2000mm, even longer wideer product.
(3) easy to operate and reduced working strength of workers, the saving personnel about 80%.
(4) this apparatus cost is cheap, and popularizing application prospect is wide.
Fig. 1 is the structural representation of an embodiment of the utility model.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the A-A cut-open view of Fig. 1.
By following embodiment the utility model is further elaborated.
Referring to Fig. 1, Fig. 2, shown in Figure 3, an embodiment wall of the utility model floor tile color, texture, color pattern aberration pick-up unit, comprise the drive line of carrying examined product wall floor tile, its structure can be horizontal mode or hang, and present embodiment adopts horizontal mode.A bearing support 1 is housed on this drive line detection segment, on this bearing support 1, is provided with and guarantees the automatic accurate location of examined product, linear running, locating rack and automatic elastic force apparatus that horizontal level is constant.Driving-belt 3 can adopt vee belt formula or flat pattern broadband or chain-type or the wheeled transmission of roller rod by belt pulley 2, and present embodiment adopts the transmission of vee belt formula.On above-mentioned bearing support 1, transverse scan mechanism is housed, this mechanism is made up of the rocking bar 18, diplopore slide 7 of the rocking arm 19 of buncher 6, band dead slot, band dead slot, two fixed bars 8, buncher 6 output shafts are directly fixedlyed connected with rocking arm 19 1 ends of band dead slot; rocking arm 19 flexibly connects mutually with the dead slot of rocking bar 18; rocking bar 18 1 ends of band dead slot flexibly connect with the end axle that is located at diplopore slide 7 central authorities; diplopore slide 7 is sleeved in two fixed bars 8; be fixed with one or more optical detecting heads 5 on the diplopore slide 7, and an optical detecting head 5 is housed in the present embodiment.During buncher 6 work, along fixed bar 8 left and right to-and-fro movements, realize the detection faces of tested wall floor tile 4 is carried out the transverse scan sampling by the optical detecting head 5 on rocking arm 19, the rocking bar 18 drive slides 7.
Location structure in locating rack and the automatic elastic force apparatus by locating rack 10, slide bar 20, pinch roller 9, lead through ship band 11 and form, slide bar 20 crosses and is bearing on the bearing support 1, the locating rack 10 and the pinch roller 9 that are positioned at tested wall floor tile 4 and arranged on left and right sides are socketed on the slide bar 20, and locating rack 10 bottoms are fixed with leads through ship band 11.Both sides press nips 9 respectively with tested wall floor tile 4 detection faces crimping, make tested wall floor tile 4 detection faces keep the level height invariant position.And realize that optical detecting head 5 end faces are equidistant with corresponding tested wall floor tile 4 detection faces surface levels maintenance, and the automatic elastic force apparatus of a cover then also need be set below tested wall floor tile 4, tested wall floor tile 4 is imposed the elastic force of a pop-up.Automatically elastic force apparatus is by entrusting plate 12, spring base 13, supporting plate 14, connecting rod 15, movable axis 23, pull bar 16, back-moving spring 17, regulating bolt 24 and form.The described plate 12 of entrusting is composited by sheet metal and flexible material, and support is below tested wall floor tile 4.In order to strengthen elastic force, this wall floor tile for big specification needs more, adds spring base 13 and supporting plate 14 between plate 12 and the connecting rod 15 entrusting.Supporting plate 14 belows are equipped with two groups of connecting rods 15 and back-moving spring 17, are regulated bolt 24, make two groups of connecting rods, 15 synchronous workings in parallel by pull bar 16 and movable axis 23, elastic force apparatus goes to regulate by back-moving spring 17, adjusting bolt 24 to the elastic force size that tested wall floor tile 4 is produced automatically.Movable axis 23 is bearing on the bearing support 1 by bearing seat 21 and angle bar 22.Described both sides lead through ship band 11 respectively with tested wall floor tile 4 contacts side surfaces, guarantee the straight path motion along the longitudinal in detection segment of tested wall floor tile 4.
During work, examined product is flat on operation on the driving-belt 3, when it enters detection segment, what be packed in locating rack 10 leads through ship band 11 automatically by pasting the examined product left and right side, push down examined product and arranged on left and right sides detection faces by left and right two groups of pinch rollers 9, under elastic force apparatus cooperates automatically, making in the examined product on-line operation can the maintenance level, height and position is constant, that is to say, optical detecting head 5 end faces keep equidistant with the tested wall floor tile 4 detection faces surface levels of corresponding on-line operation, thereby guarantee the high precision and the high stability of testing result.When examined product enters detection segment, the left and right to-and-fro movement of transverse scan mechanism of 1 optical detecting head 5 is housed on it, the green glow spot vertical irradiation that optical detecting head 5 sends is on tested wall floor tile 4 detection faces, to multiple color, textured, the floral designs of examined product or ooze that the floral pattern aberration carries out fast, scanning comprehensively, and receive these detection signals by the computerized control system of peripheral hardware, through computing, output recognition data and instruction, control actuating component work is deposited the examined product zone bit of classifying automatically.

Claims (5)

1, a kind of wall floor tile color, texture, color pattern aberration pick-up unit, comprise the examined product drive line, in this line detection segment a bearing support is housed, it is characterized in that being equipped with on this bearing support transverse scan mechanism, be equipped with in this transverse scan mechanism and can make left and right reciprocating at least one optical detecting head, the hot spot vertical irradiation that this optical detecting head sends is on tested wall floor tile detection faces; On bearing support, also be provided with and make the optical detection end surface keep equidistant locating rack and automatic elastic force apparatus with corresponding tested wall floor tile detection faces surface level.
2, wall floor tile color according to claim 1, texture, color pattern aberration pick-up unit is characterized in that in described transverse scan mechanism 1-12 optical detecting head being housed.
3, wall floor tile color according to claim 1, texture, color pattern aberration pick-up unit, it is characterized in that described transverse scan mechanism is made up of the rocking arm of buncher, band dead slot, rocking bar, diplopore slide, two fixed bars of band dead slot, buncher output shaft or the output shaft after slowing down are affixed with rocking arm one end of band dead slot; the dead slot of rocking arm and the dead slot of rocking bar flexibly connect; rocking bar one end of band dead slot and the end axle of diplopore slide flexibly connect; the diplopore slide is sleeved in two fixed bars, is fixed with single or multiple optical detecting heads on the diplopore slide.
4, wall floor tile color according to claim 1, texture, color pattern aberration pick-up unit, it is characterized in that the another kind of mode of described transverse scan mechanism is made up of polished rod, tooth bar guide rail, support plate, servomotor, single or multiple optical detecting heads of combining and servomotor are contained on the support plate, servomotor is by its output shaft gear and the engagement of guide rail tooth bar, and support plate and polished rod and tooth bar guide rail are slidingly matched.
5, wall floor tile color according to claim 1, texture, color pattern aberration pick-up unit, it is characterized in that described locating rack and automatic elastic force apparatus by locating rack, slide bar, pinch roller, lead the through ship band, automatically elastic force is entrusted plate and is formed, the pinch roller that contacts with the examined product detection faces, and the through ship band of leading of examined product contacts side surfaces be bearing on the bearing support by slide bar; The automatic elastic force that is positioned at driving-belt below is entrusted plate and is bearing on the bearing support by connecting rod and back-moving spring.
CN 00233005 2000-04-28 2000-04-28 Colour, wein and design and colour pattern chromatism detecting device for wall and floor tile Expired - Fee Related CN2425360Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 00233005 CN2425360Y (en) 2000-04-28 2000-04-28 Colour, wein and design and colour pattern chromatism detecting device for wall and floor tile

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 00233005 CN2425360Y (en) 2000-04-28 2000-04-28 Colour, wein and design and colour pattern chromatism detecting device for wall and floor tile

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CN2425360Y true CN2425360Y (en) 2001-03-28

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103018251A (en) * 2012-07-24 2013-04-03 深圳市金霆科技有限公司 Tile detection device and method
CN103048048A (en) * 2012-12-12 2013-04-17 杭州三速科技有限公司 Detection device and detection method for ceramic tile color difference
CN104192380A (en) * 2014-08-23 2014-12-10 蔡群龙 Automatic packaging assembly line and packaging process
CN106323669A (en) * 2016-08-20 2017-01-11 桐乡市嘉乐玻璃马赛克有限公司 Porcelain stone sampling device for mosaic tiles
CN111751290A (en) * 2019-03-27 2020-10-09 深圳市三恩时科技有限公司 Device and method for stably measuring color in motion

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103018251A (en) * 2012-07-24 2013-04-03 深圳市金霆科技有限公司 Tile detection device and method
CN103018251B (en) * 2012-07-24 2015-09-16 深圳市金霆科技有限公司 tile detection device and method
CN103048048A (en) * 2012-12-12 2013-04-17 杭州三速科技有限公司 Detection device and detection method for ceramic tile color difference
CN103048048B (en) * 2012-12-12 2015-05-27 杭州联鹰科技有限公司 Detection device and detection method for ceramic tile color difference
CN104192380A (en) * 2014-08-23 2014-12-10 蔡群龙 Automatic packaging assembly line and packaging process
CN104192380B (en) * 2014-08-23 2016-08-24 蔡群龙 Automatic packaging streamline and technology of the package
CN106323669A (en) * 2016-08-20 2017-01-11 桐乡市嘉乐玻璃马赛克有限公司 Porcelain stone sampling device for mosaic tiles
CN111751290A (en) * 2019-03-27 2020-10-09 深圳市三恩时科技有限公司 Device and method for stably measuring color in motion

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