CN109738432A - A kind of diagonal line detection machine - Google Patents
A kind of diagonal line detection machine Download PDFInfo
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- CN109738432A CN109738432A CN201811388965.7A CN201811388965A CN109738432A CN 109738432 A CN109738432 A CN 109738432A CN 201811388965 A CN201811388965 A CN 201811388965A CN 109738432 A CN109738432 A CN 109738432A
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- light source
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- control cabinet
- resolution camera
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Abstract
The invention discloses a kind of diagonal line detection machines, it include: display, control cabinet, camera mould group, light source module group and conveying mechanism, the connection of the side of display and control cabinet, Fang Bingyu conveying mechanism connects on the conveyor for control cabinet setting, camera mould group is arranged in control cabinet cabinet body, light source module group includes first light source mould group and second light source mould group, and first light source mould group and second light source mould group are arranged on the downside of cabinet body, and first light source mould group and second light source mould group are parallel to each other.The present invention is capable of providing the measurement of ceramic tile diagonal line and length and width dimensions, realize ceramic tile dimension and degree of deformation detection, it can accomplish full inspection, without missing inspection, and it is capable of providing data record, saves artificial, raising production efficiency for ceramic tile manufacturing enterprise, the raising quality of production provides perfect solution.
Description
Technical field
The present invention relates to ceramic tile diagonal line detection field, in particular to a kind of diagonal line detection machine.
Background technique
At present during ceramic tile is manufactured, traditional ceramic tile detection is artificial detection, and detection effect and efficiency are main
The experience of dependence personnel, human factor is big, and the degree of automation is low, thus inefficiency, can not full inspection, be easy missing inspection, lack straight
The data of sight remove guidance adjustment edging line machine.
In existing ceramic tile detection system, carrying out automatic detection to ceramic tile using machine vision technique is most direct one
Kind of technology, that is, using camera acquire tile image and by ceramic geometric dimension, angle and surface defect etc. are converted to it is appropriate
Optical quantities, by detection, photoelectric conversion and the subsequent processing to optical quantities, to realize size, External Defect, color measuring
On-line dynamic measurement.
Therefore a kind of measurement for being capable of providing ceramic tile diagonal line and length and width dimensions is needed, it realizes ceramic tile dimension and degree of deformation
Diagonal line detection machine.
Summary of the invention
To solve the above-mentioned problems, the present invention provides a kind of diagonal line detection machine, is capable of providing ceramic tile diagonal line and length and width
Ceramic tile dimension and degree of deformation detection is realized in the measurement of size, can accomplish full inspection, without missing inspection, and be capable of providing data
Record saves artificial, raising production efficiency for ceramic tile manufacturing enterprise, the raising quality of production provides perfect solution.
One of present invention diagonal line detection machine, comprising: display, control cabinet, camera mould group, light source module group and conveying
The side of mechanism, the display and control cabinet connects, and Fang Bingyu conveying mechanism connects on the conveyor for the control cabinet setting
It connecing, the camera mould group is arranged in control cabinet cabinet body, and the light source module group includes first light source mould group and second light source mould group,
The first light source mould group and second light source mould group are arranged on the downside of cabinet body, the first light source mould group and second light source mould group
It is parallel to each other.
In above scheme, the control cabinet includes data acquisition module, algorithm function module, data communication module and PLC,
The data acquisition module is electrically connected with algorithm function module, and the algorithm function module is electrically connected with data communication module, institute
PLC is stated to connect with data acquisition module, algorithm function module and data communication module respectively.
In above scheme, the camera mould group includes the first high resolution camera, the second high resolution camera, third high score
Resolution camera and the 4th high resolution camera, first high resolution camera and the second high resolution camera pass through first support
Screw rod is mounted in control cabinet cabinet body, and first high resolution camera and the second high resolution camera are arranged at intervals on first
On frame screw rod, the third high resolution camera and the 4th high resolution camera are mounted on control cabinet cabinet by second support screw rod
In vivo, the third high resolution camera and the 4th high resolution camera are arranged at intervals on second support screw rod, and described first
Bracket screw rod is arranged in control cabinet cabinet body and is parallel to each other with second support screw rod.
In above scheme, the conveying mechanism includes carriage, the carriage be equipped with the first runner, the second runner,
Third runner and the 4th runner, first runner are connect with the second runner by first conveyer belt, the third runner and
Four runners by the second conveying band connection, the first conveyer belt conveyed with second it is spaced and arranged in parallel, described the
One runner and third runner are rotatablely connected by the first rotating bar, and second runner and the 4th runner are connected by the second rotating bar
It connects.
In above scheme, the maximum detection speed of the diagonal line detection machine is 60 pieces/minute.
In above scheme, the detection accuracy of the diagonal line detection machine is 0.05mm.
The advantages and beneficial effects of the present invention are: the present invention provides a kind of diagonal line detection machine, it is capable of providing ceramic tile pair
The measurement of linea angulata and length and width dimensions realizes ceramic tile dimension and degree of deformation detection, substantially increases precision, improves detection speed
Degree；Camera mounting means uses modular mounting structure, may be implemented flexibly to switch the ceramic tile of different specification size；
Simple man-machineization operation, excessive operation intervention is carried out without operator；It can accomplish full inspection, no missing inspection, and can
Data record is provided, saves artificial, raising production efficiency for ceramic tile manufacturing enterprise, the raising quality of production provides perfect solution
Scheme.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention without any creative labor, may be used also for those of ordinary skill in the art
To obtain other drawings based on these drawings.
Fig. 1 is structure of the invention explosive view.
Fig. 2 is system block diagram of the invention.
In figure: 1, display 2, control cabinet 3, the first high resolution camera 4, the second high resolution camera 5, third are high
Resolution camera 6, the 4th high resolution camera 7, first light source mould group 8, second light source mould group 9, first support screw rod
10, second support screw rod 11, carriage 12, the first runner 13, the second runner 14, third runner 15, the 4th runner 16,
First conveyer belt 17, the second conveyer belt 18, the first rotating bar 19, the second rotating bar 20, data acquisition module 21, algorithm
Functional module 22, data communication module 23, PLC
Specific embodiment
With reference to the accompanying drawings and examples, further description of the specific embodiments of the present invention.Following embodiment is only
For clearly illustrating technical solution of the present invention, and not intended to limit the protection scope of the present invention.
As Figure 1-Figure 2, the present invention is a kind of diagonal line detection machine, comprising: display 1, control cabinet 2, camera mould group,
Light source module group and conveying mechanism, display 1 are connect with the side of control cabinet 2, control cabinet 2 setting on the conveyor side and with it is defeated
Mechanism is sent to connect, camera mould group is arranged in 2 cabinet body of control cabinet, and light source module group includes first light source mould group 7 and second light source mould
Group 8, first light source mould group 7 and second light source mould group 8 are arranged on the downside of 2 cabinet body of control cabinet, first light source mould group 7 and the second light
Source mould group 8 is parallel to each other.Wherein, conveying mechanism can flexibly adjust producing line speed using frequency conversion system, guarantee that producing line is seamless
Docking, run smoothly no bounce；Display 1 realizes the human-computer interaction of system for receiving user's operation response；Camera mould group makes
With high speed, high resolution camera, light source module group uses high-quality low-power consumption light source module group.
Further, control cabinet 2 includes data acquisition module 20, algorithm function module 21, data communication module 22 and PLC
23, data acquisition module 20 is electrically connected with algorithm function module 21, and algorithm function module 21 is electrically connected with data communication module 22,
PLC 23 is connect with data acquisition module 20, algorithm function module 21 and data communication module 22 respectively.Wherein, data acquisition module
Block 20 is used to control camera mould group and light source module group is acquired data, and Lai Shixian image obtains and camera parameter setting；
Algorithm function module 21 is used to handle acquired image analysis, and carry out data calculating, calibration etc.；Data communication module 22
For the processing signal of receiving algorithm functional module 21, and it is sent to PLC 23, output conversion is realized with controlling terminal equipment.
Preferably, camera mould group includes the first high resolution camera 3, the second high resolution camera 4, third high-resolution phase
Machine 5 and the 4th high resolution camera 6, the first high resolution camera 3 and the second high resolution camera 4 pass through first support screw rod 9
It is mounted in 2 cabinet body of control cabinet, the first high resolution camera 3 and the second high resolution camera 4 are arranged at intervals on first support silk
On bar 9, third high resolution camera 5 and the 4th high resolution camera 6 pass through second support screw rod 10 and are mounted on 2 cabinet body of control cabinet
Interior, third high resolution camera 5 and the 4th high resolution camera 6 are arranged at intervals on second support screw rod 10, first support silk
Bar 9 is arranged in 2 cabinet body of control cabinet and is parallel to each other with second support screw rod 10.
Specifically, conveying mechanism includes carriage 11, carriage 11 is equipped with the first runner 12, the second runner 13, third
Runner 14 and the 4th runner 15, the first runner 12 and the second runner 13 are connect by first conveyer belt 16, third runner 14 and the
Four runners 15 are connected by the second conveyer belt 17, and first conveyer belt 16 is spaced and arranged in parallel with the second conveyer belt 17, the
One runner 12 and third runner 14 are rotatablely connected by the first rotating bar 18, and the second runner 13 and the 4th runner 14 pass through second turn
Lever 19 connects.
Specifically, the maximum detection speed of diagonal line detection machine is 60 pieces/minute, detection accuracy reaches 0.05mm.
The working principle of the invention:
It when ceramic tile detection starts, according to the tile type to be detected that user inputs, is sent in PLC 23, by mobile solid
The first support screw rod 9 of fixed first high resolution camera 3 and the second high resolution camera 4, and fixed third high resolution camera 5
Corresponding position is arrived with the second support screw rod 10 of 6 camera of the 4th high-resolution, when starting detection, opens light source, when ceramic tile is transported
It moves the lower section of camera mould group, when sensor sensing is to ceramic tile, issues trigger signal, after camera is connected to trigger signal, clap simultaneously
4 corner location photos of ceramic tile are taken the photograph, measure ceramic tile four edges and cornerwise length, and complete by algorithm function module 21
Image analysis processing, then will test result and be transferred to the output of 23 signal of PLC, and be shown on display 1.
Compared with the prior art, the advantages of the present invention are as follows:
(1), the detection accuracy of existing system is substantially in 0.5mm, and detection accuracy of the invention reaches 0.05mm；
(2), the mounting means of camera uses modular mounting structure, may be implemented to the ceramic tile of different specification size into
Row flexibly switching；
(3), equipment substantially detection effect at present on the market is all in 30-40 piece/min, and maximum of the invention detects
Speed is 60 pieces/minute；
(4), simple man-machineization operation, excessive operation intervention is carried out without operator.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (6)
1. a kind of diagonal line detection machine characterized by comprising display, control cabinet, camera mould group, light source module group and conveying
The side of mechanism, the display and control cabinet connects, and Fang Bingyu conveying mechanism connects on the conveyor for the control cabinet setting
It connecing, the camera mould group is arranged in control cabinet cabinet body, and the light source module group includes first light source mould group and second light source mould group,
The first light source mould group and second light source mould group are arranged on the downside of control cabinet cabinet body, the first light source mould group and the second light
Source mould group is parallel to each other.
2. a kind of diagonal line detection machine according to claim 1, which is characterized in that the control cabinet includes data acquisition module
Block, algorithm function module, data communication module and PLC, the data acquisition module are electrically connected with algorithm function module, the calculation
Method functional module is electrically connected with data communication module, and the PLC is logical with data acquisition module, algorithm function module and data respectively
Interrogate module connection.
3. a kind of diagonal line detection machine according to claim 1, which is characterized in that the camera mould group includes the first high score
Resolution camera, the second high resolution camera, third high resolution camera and the 4th high resolution camera, first high-resolution
Camera and the second high resolution camera are mounted in control cabinet cabinet body by first support screw rod, first high resolution camera
It is arranged at intervals on first support screw rod with the second high resolution camera, the third high resolution camera and the 4th high-resolution
Camera is mounted in control cabinet cabinet body by second support screw rod, the third high resolution camera and the 4th high resolution camera
It is arranged at intervals on second support screw rod, the first support screw rod is arranged in control cabinet cabinet body with second support screw rod and phase
It is mutually parallel.
4. a kind of diagonal line detection machine according to claim 1, which is characterized in that the conveying mechanism includes carriage,
The carriage is equipped with the first runner, the second runner, third runner and the 4th runner, and first runner and the second runner are logical
Cross first conveyer belt connection, the third runner and the 4th runner are by the second conveying band connection, the first conveyer belt and the
Two conveyings are spaced and arranged in parallel, and first runner and third runner are rotatablely connected by the first rotating bar, described
Second runner and the 4th runner are connected by the second rotating bar.
5. a kind of diagonal line detection machine according to claim 1, which is characterized in that the maximum inspection of the diagonal line detection machine
Degree of testing the speed is 60 pieces/minute.
6. a kind of diagonal line detection machine according to claim 1, which is characterized in that the detection essence of the diagonal line detection machine
Degree is 0.05mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811388965.7A CN109738432A (en) | 2018-11-21 | 2018-11-21 | A kind of diagonal line detection machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811388965.7A CN109738432A (en) | 2018-11-21 | 2018-11-21 | A kind of diagonal line detection machine |
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| CN109738432A true CN109738432A (en) | 2019-05-10 |
Family
ID=66357003
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| CN201811388965.7A Pending CN109738432A (en) | 2018-11-21 | 2018-11-21 | A kind of diagonal line detection machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110715934A (en) * | 2019-11-11 | 2020-01-21 | 佛山市新石器机器人有限公司 | Ceramic tile unfilled corner detection equipment and method |
| CN113640310A (en) * | 2021-10-18 | 2021-11-12 | 南京光衡科技有限公司 | Tile surface defect detection visual system and detection method |
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| CN103018251A (en) * | 2012-07-24 | 2013-04-03 | 深圳市金霆科技有限公司 | Tile detection device and method |
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| CN105388163A (en) * | 2015-10-28 | 2016-03-09 | 佛山市南海区广工大数控装备协同创新研究院 | Intelligent detection system for surface defects of ceramic tiles |
| CN106768010A (en) * | 2015-11-25 | 2017-05-31 | 严伯坚 | Ceramic tile testing machine |
| CN206911750U (en) * | 2017-06-13 | 2018-01-23 | 邵伟 | A kind of ceramic tile visual identity sorting system |
| CN207833313U (en) * | 2018-03-05 | 2018-09-07 | 佛山市富创科技有限公司 | A kind of intelligence control system of the discharge type tile forming mold based on network-control |
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| JPH10221026A (en) * | 1997-02-04 | 1998-08-21 | Murase Denki Kogyo Kk | Method and apparatus for inspecting distortion of tile |
| CN2676144Y (en) * | 2003-11-20 | 2005-02-02 | 曹健 | Tile size detection equipment |
| CN101571375A (en) * | 2009-04-27 | 2009-11-04 | 东莞康视达自动化科技有限公司 | On-line data measuring method for regular polygon measured object based on machine vision and system |
| CN101975557A (en) * | 2010-08-31 | 2011-02-16 | 杭州三速科技有限公司 | Ceramic plate detection equipment and detection method |
| CN103018251A (en) * | 2012-07-24 | 2013-04-03 | 深圳市金霆科技有限公司 | Tile detection device and method |
| CN104034260A (en) * | 2014-05-27 | 2014-09-10 | 佛山职业技术学院 | Ceramic tile automatic detection device |
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| CN105388163A (en) * | 2015-10-28 | 2016-03-09 | 佛山市南海区广工大数控装备协同创新研究院 | Intelligent detection system for surface defects of ceramic tiles |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110715934A (en) * | 2019-11-11 | 2020-01-21 | 佛山市新石器机器人有限公司 | Ceramic tile unfilled corner detection equipment and method |
| CN113640310A (en) * | 2021-10-18 | 2021-11-12 | 南京光衡科技有限公司 | Tile surface defect detection visual system and detection method |
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Application publication date: 20190510 |