CN207833313U - A kind of intelligence control system of the discharge type tile forming mold based on network-control - Google Patents
A kind of intelligence control system of the discharge type tile forming mold based on network-control Download PDFInfo
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- CN207833313U CN207833313U CN201820299771.9U CN201820299771U CN207833313U CN 207833313 U CN207833313 U CN 207833313U CN 201820299771 U CN201820299771 U CN 201820299771U CN 207833313 U CN207833313 U CN 207833313U
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Abstract
The utility model provides a kind of intelligence control system of the discharge type tile forming mold based on network-control, it includes electrical system and air-channel system two large divisions, and the electrical system includes PLC controller, wireless communication module and mobile terminal, upper close switch, the next close switch, power module；The data-signal of PLC controller is sent to mobile terminal by the wireless communication module, mobile terminal transmission controls data to wireless communication module, wireless communication module handles control data transmission to the PLC controller, by increasing wireless communication module and mobile terminal in the control system of tile forming mold so that user can very easily monitor the working condition of tile forming mold by mobile terminal.
Description
Technical field
The utility model is related to tile mould manufacture field more particularly to a kind of discharge type ceramic tile based on network-control at
The intelligence control system of pattern tool.
Background technology
Discharge type tile forming mold is the tile mould type of current more mainstream, such as patent CN103753696A mono-
Kind discharge type presses tile forming mold, has gap, air and powder that can pass through the gap between needle and wear-resisting needle guard
The clear powder channel of exhaust is formed with the clear powder plate of powder is inhaled into mold core, the outside connection for being vented clear powder channel has vacuum generator.It is this kind of
The process of manufacture needs of mold solve two problems, first, carrying out vacuumizing to form negative pressure in die cavity when molding；Two,
It needs to exhaust the break flour between needle and needle guard after molding.Patent design CN206186080U a little earlier, which passes through, in person designs mold
Pressure control cabinet automatically controls the realization of discharge type tile forming mold by parameter setting.But in use there is also
Problems with, switch board is typically placed in beside ceramic tile mo(u)ldenpress in use, and noise is very big, once switch board is upper or the next
Close to switch eat occur exception or PLC output failure when, site operation personnel is not noticeable, in this way, until find
When problem, a period of time is produced, has been easy to cause greater loss to ceramics factory.In addition, with the promotion and popularization of product, entirely
State various regions and foreign countries are all using, and the at this moment maintenance of product and technological service after sale are particularly important, if can not achieve networking
Monitoring can influence the universal of product, if be added in the controls in turn then the workload of after-sales staff will be very big
Network-based WIFI terminal or mobile terminal network when control system is switched on, remote monitoring thus may be implemented automatically
And service, after cost is reduced, the maintenance and popularization of product are greatly conducive to.
Utility model content
To solve the above problems, the utility model provides a kind of intelligence control system of discharge type tile forming mold,
By increasing wireless communication module and mobile terminal in the control system of tile forming mold so that user can be very easily
The working condition of tile forming mold is monitored by mobile terminal.
A kind of intelligence control system of the discharge type tile forming mold based on network-control comprising electrical system is gentle
Road system two large divisions, the electrical system include PLC controller, wireless communication module and mobile terminal, it is upper close to switch,
The close switch in bottom, power module；The wireless communication module, mobile terminal, upper close switch, the next close switch and institute
State PLC controller electrical connection；The upper close switch, the next close switch are on discharge type tile forming mold；Institute
It states wireless communication module and the data-signal of PLC controller is sent to mobile terminal, mobile terminal transmission control data are to wireless
Communication module, wireless communication module handle control data transmission to the PLC controller；The air-channel system is for providing
Gas, and the air-channel system is connect with discharge type tile forming mold, and the air-channel system is by the PLC controller
Control.
Preferably, the air-channel system includes air source, oil water separator, moisture filter, accumulator, solenoid valve and gas
Pipe.Air source is used to dry the gas of air source offer for providing gas, oil water separator and moisture filter so that air source passes through
It crosses and enters accumulator after drying；Tracheae for air-channel system to be connect with tile forming mold, the air source, oil water separator,
Moisture filter, accumulator, solenoid valve are to be connected in series with.
Preferably, the solenoid valve includes vacuum control air valve, needle control air valve and air blowing air valve, the vacuum control
Air valve, needle control air valve and air blowing air valve processed are connect by tracheae with discharge type tile forming mold, and vacuum control
Air valve, needle control air valve and air blowing air valve processed are parallel connection.After vacuum control air valve is opened, make to be formed in the mold core cavities of mold
Negative pressure is to be discharged the air inside powder；After needle controls air valve opening, gas pressure forces the needle in mold to be ejected；
After air blowing air valve is opened, what endotracheal gas entered mold blows powder hole, and the break flour between needle and needle guard is exhausted clearly
Powder.
Preferably, it is also associated on connecting tracheae of the vacuum control air valve with the discharge type tile forming mold
Vacuum generator.The purpose of vacuum generator is so that forming negative pressure in mold core cavities.
Preferably, the upper close switch, the next close switch are distance-sensor, pressure inductor or infrared induction
One or combination of device.The next close switch is connected during tile forming mould punching, when mold pushes, at this point, control
Unit opens vacuum generator by vacuum control air valve, makes to form negative pressure in the mold core cavities of mold to be discharged inside powder
Air；After press crossbeam after compression moulding lifts, upper close switch is connected at this time, at this moment control unit opens simultaneously needle
Control air valve and air blowing air valve, gas pressure force the needle in mold to be ejected, another endotracheal after air blowing air valve is opened
What gas entered mold blows powder hole, and clear powder is exhausted in the break flour between needle and needle guard.
Preferably, the wireless communication module is bluetooth module, WIFI module, GPRS module, Zigbee module, CDMA moulds
Block, WCDMA modules are one such.
Preferably, the electrical system further includes touch type man-machine interface, and the touch type man-machine interface is controlled with the PLC
Device processed electrical connection can be arranged vacuum pumpdown time, gassing time, electromagnetic gas valve by the interface and open quantity, put on mold
Parameter of pressure etc..
Preferably, the mobile terminal can be mobile phone or computer.Computer includes desktop computer, laptop or flat
Plate computer etc..
Preferably, the electrical system further includes alarm, and the alarm is electrically connected with the plc controllers.When from
When PLC control system receives abnormal signal, alarm sounds.
Preferably, it is additionally provided with pressure inductor on the tracheae that the air-channel system is connect with the PLC controller.With
It is whether normal in the pressure value in induction air-channel system.
A kind of intelligence control system of discharge type tile forming mold based on network-control provided by the utility model,
Including electrical system and air-channel system, by being provided with PLC controller, wireless communication module and movement in electrical system eventually
The data-signal of PLC controller is sent to mobile terminal by end, wireless communication module, and mobile terminal transmission control data are to wireless
Communication module, wireless communication module handle control data transmission to the PLC controller so that user can be very easily
The working condition of tile forming mold is monitored by mobile terminal.
Description of the drawings
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art does simple introduction, it should be apparent that, the accompanying drawings in the following description is this
Some embodiments of utility model, for those of ordinary skill in the art, without creative efforts, also
It can be obtain other attached drawings according to these attached drawings.
Fig. 1 is the schematic diagram of the utility model；
Specific implementation mode
The embodiment of the utility model is described below in detail, the example of the embodiment is shown in the accompanying drawings, wherein
Same or similar label indicates same or similar element or element with the same or similar functions from beginning to end.Lead to below
It crosses the embodiment being described with reference to the drawings to be exemplary, is only used for explaining the utility model, and should not be understood as to this practicality
Novel limitation.
Explanation is further explained to the utility model with reference to specific embodiment.
A kind of intelligence control system of discharge type tile forming mold based on network-control as shown in Figure 1, it is main to wrap
Electrical system and air-channel system are included, electrical system includes touch type man-machine interface, PLC controller, alarm, radio communication mold
Block, it is upper close to switch and the next close to switch.Wherein, upper to be mounted on tile forming mould close to switch close to switch and bottom
It is electrically connected on tool and with PLC controller, touch type man-machine interface is electrically connected with PLC controller with alarm, is controlled when from PLC
When system receives abnormal signal, alarm sounds.Wireless communication module be bluetooth module, WIFI module, GPRS module,
Zigbee module, CDMA module, WCDMA modules are one such, can receive 2G/3G/4G/WIFI signals.Touch type is man-machine
Interface is electrically connected with the PLC controller, and vacuum pumpdown time, gassing time, electromagnetic gas valve, which can be arranged, by the interface opens
The parameter etc. of pressure is put in quantity, mold.Mobile terminal can be mobile phone or computer.Computer includes desktop computer, notebook electricity
Brain or tablet computer etc..
Air-channel system includes air source, oil water separator, moisture filter, accumulator and solenoid valve, and solenoid valve includes again
Vacuum control air valve, needle control air valve and air blowing air valve.Air source is for providing gas, oil water separator and moisture filter
Device is used to dry the gas of air source offer so that air source enters accumulator after drying；Tracheae is used for air-channel system and porcelain
Brick shaping mould connects.Vacuum control air valve, needle control air valve and air blowing air valve by tracheae and discharge type ceramic tile at
Pattern tool connection, and vacuum control air valve, needle control air valve and air blowing air valve are to be connected in parallel.Vacuum control air valve is beaten
After opening, make to form negative pressure in the mold core cavities of mold so that the air inside powder is discharged；After needle controls air valve opening, gas pressure
Power forces the needle in mold to be ejected；After air blowing air valve is opened, what endotracheal gas entered mold blows powder hole, to needle with
Clear powder is exhausted in break flour between needle guard.In the gas for connecting the vacuum control air valve and the discharge type tile forming mold
Vacuum generator is also associated on pipe.The purpose of vacuum generator is so that forming negative pressure in mold core cavities.The needle controls gas
The quantity of valve is at least one, and the quantity of the air blowing air valve is at least 1, and needle controls the quantity root of air valve and air blowing air valve
Corresponding adjustment is done according to the size of tile forming mold.Moisture filter and accumulator size and vertical beam can also be according to actually making
Make corresponding adjustment with situation, is air-dried with guarantee and air pressure is sufficient.
In normal work, touch type man-machine interface and the corresponding control content of mobile terminal meeting simultaneous display, including mould
The work times of tool, work times after this startup accumulate work times, and the state that each electromagnetic gas valve opens and closes is horizontal
Has state in which etc..When occurring abnormal, PLC controller control alarm sends out alarm.Above-mentioned exception, including mold compacting
Pressure anomaly, gas flow optimized exception, electromagnetic valve work abnormal state etc..
The next close switch is connected during tile forming mould punching, when mold pushes, at this point, control unit passes through
Vacuum control air valve opens vacuum generator, makes to form negative pressure in the mold core cavities of mold so that the air inside powder is discharged；Pressure
It makes after press crossbeam after molding lifts, connects at this time upper close to switch, at this moment control unit opens simultaneously needle control gas
Valve and air blowing air valve, gas pressure force the needle in mold to be ejected, air blowing air valve open after, another endotracheal gas into
Enter mold blows powder hole, and clear powder is exhausted in the break flour between needle and needle guard.It is upper to be close to switch close to switch, bottom
One or combination of distance-sensor, pressure inductor or infrared inductor.It is upper to pass through sense close to switch close to switch, bottom
Should apart from or pressure judge whether the working condition of mold normal；If mold is in the state of punching press, pressure sensitive
Device or distance-sensor, which send out signal and be shown as a pressure value or a distance value A, A, has certain threshold range X, when
A is more than or less than the threshold X, and alarm sends out alarm, then PLC controller control alarm sends out alarm, and mobile whole
It is shown on end and man-machine interface abnormal；When mold is in non punching state, A should have another threshold range Y, if A
When more than or less than threshold value Y, then alarm sends out alarm, and terminal and man-machine interface remind exception.
It is additionally provided with pressure inductor on the tracheae that air-channel system is connect with PLC controller, when solenoid valve and tracheal strips
Gas pressure abnormal state when, then PLC controller control alarm send out alarm.Such as when mold is in punching press state,
It is normal that pressure sensitive, which sends out the pressure value C that signal is shown, and upper bit switch should be at closed state, the needle control of control at this time
Air valve processed and air blowing air valve also should be at closed state, the endotracheal gas that needle control air valve and air blowing air valve are connected with mold
Flowing pressure should be at a certain following ranges of limit value a, but when C is within normal range (NR), and stream pressure is more than a, then illustrates gas
Flow control goes wrong, and PLC controller sends out alarm；Or mold, when being not at punching course, stream pressure normally should be big
In or be equal to limit value a, but at this time needle control air valve and the endotracheal stream pressure that is connected with mold of air blowing air valve less than a
When, then terminal and man-machine interface carry out warning prompt, when the stream pressure, which is less than, limits a certain degree, such as a ' of a arrival processed, then
Alarm sends out alarm.
Electrical system and air-channel system control cabinet combination with metal plate, specially：Touch type man-machine interface is mounted in switch board
Upper end, to be conveniently operated.Electrical system, electromagnetic gas valve, moisture filter adjustable device and accumulator are incorporated into inside switch board, band
The oil water separator of air pressure facilitates observation to confirm air pressure size outside switch board.Switch board there are with discharge type mold
The quick socket of connected tracheae.
The foregoing is merely the section Examples of the utility model, for those skilled in the art, technology
Scheme can have respectively change and variation, any modification made within the spirit and principle of the present invention equally to replace
Improvement etc. is changed, should be included within the scope of protection of this utility model.
Claims (10)
1. a kind of intelligence control system of the discharge type tile forming mold based on network-control, it is characterised in that：Including electrical
System and air-channel system two large divisions, the electrical system includes PLC controller, wireless communication module and mobile terminal, upper
Close to switch, the next close switch, power module；The wireless communication module, mobile terminal, upper close switch, bottom connect
Nearly switch is electrically connected with the PLC controller；The upper close switch, the next close switch are mounted on discharge type tile forming
On mold；The data-signal of PLC controller is sent to mobile terminal by the wireless communication module；The air-channel system is for carrying
Supplied gas, and the air-channel system is connect with discharge type tile forming mold, and the air-channel system is controlled with the PLC
Device is electrically connected.
2. intelligence control system as described in claim 1, it is characterised in that：The air-channel system includes air source, water-oil separating
Device, moisture filter, accumulator, solenoid valve and tracheae, the air source, oil water separator, moisture filter, accumulator, electricity
Magnet valve is to be connected in series with.
3. intelligence control system as claimed in claim 2, it is characterised in that：The solenoid valve includes vacuum control air valve, valve
Needle controls air valve and air blowing air valve, the vacuum control air valve, needle control air valve and air blowing air valve by tracheae with
Discharge type tile forming mold connects, and vacuum control air valve, needle control air valve and air blowing air valve are to be connected in parallel.
4. intelligence control system as claimed in claim 3, it is characterised in that：Connecting the vacuum control air valve and the row
It is also associated with vacuum generator on the tracheae of gas type tile forming mold.
5. intelligence control system as claimed in claim 4, it is characterised in that：It is described upper close to switch, the close switch in bottom
For one or combination of distance-sensor, pressure inductor or infrared inductor.
6. intelligence control system as described in claim 1, it is characterised in that：The wireless communication module be bluetooth module,
WIFI module, GPRS module, Zigbee module, CDMA module, WCDMA modules are one such or combine.
7. intelligence control system as described in claim 1, it is characterised in that：The electrical system further includes the man-machine boundary of touch type
Face, the touch type man-machine interface are electrically connected with the PLC controller.
8. intelligence control system as described in claim 1, it is characterised in that：The mobile terminal is mobile phone or computer.
9. intelligence control system as described in claim 1, it is characterised in that：The electrical system further includes alarm, described
Alarm is electrically connected with the PLC controller.
10. intelligence control system as described in claim 1, it is characterised in that：In the air-channel system and the PLC controller
It is additionally provided with pressure inductor on the tracheae of connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820299771.9U CN207833313U (en) | 2018-03-05 | 2018-03-05 | A kind of intelligence control system of the discharge type tile forming mold based on network-control |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820299771.9U CN207833313U (en) | 2018-03-05 | 2018-03-05 | A kind of intelligence control system of the discharge type tile forming mold based on network-control |
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| Publication Number | Publication Date |
|---|---|
| CN207833313U true CN207833313U (en) | 2018-09-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820299771.9U Active CN207833313U (en) | 2018-03-05 | 2018-03-05 | A kind of intelligence control system of the discharge type tile forming mold based on network-control |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109738432A (en) * | 2018-11-21 | 2019-05-10 | 上海巧视智能科技有限公司 | A kind of diagonal line detection machine |
-
2018
- 2018-03-05 CN CN201820299771.9U patent/CN207833313U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109738432A (en) * | 2018-11-21 | 2019-05-10 | 上海巧视智能科技有限公司 | A kind of diagonal line detection machine |
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