CN103008505A - Automatic shearing device for stator copper wire - Google Patents

Automatic shearing device for stator copper wire Download PDF

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Publication number
CN103008505A
CN103008505A CN201210539787XA CN201210539787A CN103008505A CN 103008505 A CN103008505 A CN 103008505A CN 201210539787X A CN201210539787X A CN 201210539787XA CN 201210539787 A CN201210539787 A CN 201210539787A CN 103008505 A CN103008505 A CN 103008505A
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China
Prior art keywords
workpiece
shearing
cylinder
air cylinder
jaw
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Application number
CN201210539787XA
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Chinese (zh)
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CN103008505B (en
Inventor
钱学友
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SUZHOU SETTEN LINGOU INTELLIGENT TECHNOLOGY Co.,Ltd.
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Suzhou Lingou Automation Equipment Co Ltd
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Priority to CN201210539787.XA priority Critical patent/CN103008505B/en
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Abstract

The invention relates to an automatic shearing device for a stator copper wire. The automatic shearing device comprises a workpiece rotating mechanism, a pressing mechanism, a copper wire clamping mechanism and a shearing mechanism, wherein the workpiece rotating mechanism comprises a workpiece placing position and a rotating motor which is connected with the workpiece placing position through a rotating shaft and drives the workpiece placing position to rotate; the pressing mechanism comprises a downward pressing cylinder and a pressing head which is driven to move along a vertical direction; the copper wire clamping mechanism comprises a clamping jaw and a clamping cylinder; the clamping jaw is bias arranged in a manner relative to the workpiece placing position; the clamping cylinder is fixedly connected with the clamping jaw; the shearing mechanism comprises a supporting base, a shearing knife and a shearing cylinder; the shearing knife is arranged in a manner corresponding to the workpiece placing position; the shearing cylinder is fixedly connected with the shearing knife; a sliding rail is arranged on the supporting base; the shearing knife is in sliding connection with the sliding rail through a sliding plate; and the shearing cylinder drives the shearing knife to be in sliding connection along the sliding rail. The automatic shearing device for the stator copper wire adopts mechanical shearing instead of manual shearing, has long service life, is labor-saving in shearing and is stable to work. The copper wire after being sheared is not deformed.

Description

The stator copper automatic-shearing device
Technical field
The present invention relates to the frock clamp field of field of machining, relate to a kind of stator copper automatic-shearing device.
Background technology
Along with people's level of consumption is more and more higher, the comfort level of automobile also there has been better requirement.Usually, automotive seat has all been installed the seat motor of being convenient to seat adjustment.The motor part of above-mentioned seat motor generally is comprised of motor stator and rotor.Motor stator is provided with the copper cash winding, and these copper cash windings are in wrapping machine after the coiling, and it stretches out the end of a thread and does not often meet matching requirements, need to unify to shear to it., normally manually stator copper was sheared in the past, this cut mode, efficient is low, and regularity is poor, and the copper cash after the shearing is out of shape easily, and shear effect is poor, and needs the two-handed hand-held scissors to make cutting edge vertical with copper cash when shearing, and shears and requires great effort.
Summary of the invention
The invention provides a kind of, the stator copper automatic-shearing device, its purpose mainly is to solve in the prior art, and stator copper is adopted artificial the shearing, shears effort, time-consuming and problem that shear effect is poor.
Technical solution of the present invention is achieved in that a kind of stator copper automatic-shearing device, it is characterized in that: comprise workpiece slew gear, hold-down mechanism, copper cash clamping device and cutting mechanism; Described workpiece rotating mechanism comprises that workpiece places the position and be positioned at that workpiece is placed the below, position and drive the rotary motor that workpiece is placed the position rotation; The below that described workpiece is placed the position sets firmly a rotating shaft, and the effect end of described rotary motor links to each other with described rotating shaft, and rotate drive shaft drive workpiece placement position; Described hold-down mechanism is arranged on the top of described workpiece rotating mechanism, and this hold-down mechanism comprises lower air cylinder and pressure head; Described pressure head is placed the position towards workpiece and is arranged; The effect end of described lower air cylinder is relative with described pressure head to be fixedly connected with, and drive ram moving linearly vertically; Described copper cash clamping device comprises jaw, gripper cylinder; Described jaw is placed the position towards described workpiece and is obliquely installed, and the effect end of described gripper cylinder is relative with described jaw to be fixedly connected with, and the driving jaw moves along jaw and a workpiece placement position line direction; Described cutting mechanism comprises bearing, shear knife and shears cylinder; Described bearing is provided with slide rail, described shear knife is slidingly connected through sliding panel and described slide rail, the effect end of described shearing cylinder is relative with described shear knife to be fixedly connected with, and the driving shear knife slides the corresponding described workpiece placement of the shearing edge of a knife of described shear knife position setting along slide rail.
Related content in the technique scheme is explained as follows:
1, in the such scheme, also comprises waste material collection device; Described waste material collection device comprises that being arranged on workpiece places the waste material funnel of position one side, the leakage material pipeline that is connected with waste material funnel lower end, is convenient to the unified collection of waste material.
2, in the such scheme, also comprise infrared inductor; Described infrared inductor is two groups, and the position placed by respectively corresponding workpiece and the waste material funnel arranges.
3, in the such scheme, described workpiece rotating mechanism also comprises buffer unit, and described buffer unit is spring, and this spring is arranged on rotary motor and workpiece is placed between the position.
4, in the such scheme, described workpiece rotating mechanism also comprises limiting plate, and this limiting plate is arranged on the side that workpiece is placed the position.
5, in the such scheme, described hold-down mechanism also comprises guide frame, and this guide frame comprises guide post, guide plate, and described guide plate is arranged on the frame of described shear; Also comprise air cylinder fixed plate; Described lower air cylinder is fixed on the described air cylinder fixed plate; Described guide post is arranged in described guide plate and is fixedly connected with air cylinder fixed plate.
Operation principle of the present invention: stator that will copper cash be sheared is placed on workpiece and places in the position, treat that infrared sensor senses workpiece and place when remaining to shear the stator of copper cash in the position, starting device, then descending air cylinder to drive pressure head moves down, being pressed into workpiece places in the interior stator in position, control it by limiting plate and press down displacement, at this moment, start rotary motor, then drive workpiece and place the position rotation, described rotary motor adopts servomotor to drive, and with components of rotation such as circumference six, revolution once, gripper cylinder in the copper cash clamping device just drives jaw and clamps copper cash, and then shear action is finished in the cutting mechanism reach, and the waste material under shearing is transplanted in the waste material funnel, be unified collection, shear cylinders retract to start bit.After this shear action was finished, rotary cylinder drove workpiece and places the position rotation, then repeats shear action, until the shearing of the copper cash on the whole stator is finished.
Because the utilization of technique scheme, the present invention compared with prior art has following advantages:
Compact conformation of the present invention, drive a stator rotation that places in the workpiece placement position by rotary motor, shear successively the copper cash on the stator, adopt gripper cylinder to drive jaw and clamp copper cash, adopt simultaneously and shear air cylinder driven shear knife shearing copper cash, shear effect is good, and efficient regularity high and that shear is better.Each parts of shear are not easy to wear, long service life, shear laborsaving, working stability, the copper cash after the shearing can not be out of shape.
Description of drawings
Below in conjunction with accompanying drawing technical solution of the present invention is described further:
Accompanying drawing 1 is perspective view one of the present invention;
Accompanying drawing 2 is perspective view two of the present invention;
Accompanying drawing 3 is structure front view of the present invention.
In the above accompanying drawing: 1, workpiece is placed the position; 2, rotary motor; 3, lower air cylinder; 4, pressure head; 5, jaw; 6, gripper cylinder; 7, bearing; 8, shear knife; 9, shear cylinder; 10, slide rail; 11, sliding panel; 12, waste material funnel; 13, leak the material pipeline; 14, infrared inductor; 15 jaws; 16, limiting plate; 17, guide post; 18, guide plate; 19, air cylinder fixed plate; 21, rotating shaft.
The specific embodiment
The invention will be further described below in conjunction with drawings and Examples:
Embodiment:
Show such as Fig. 1~3, comprise workpiece slew gear, hold-down mechanism, copper cash clamping device and cutting mechanism; Described workpiece rotating mechanism comprises that workpiece places position 1 and be positioned at that workpiece is placed 1 below, position and drive the rotary motor 2 that workpiece is placed position 1 rotation; The below that described workpiece is placed position 1 sets firmly a rotating shaft 21, and the effect end of described rotary motor 2 links to each other with described rotating shaft 21, and rotate drive shaft 21 drive workpiece placement positions 1; Described hold-down mechanism is arranged on the top of described workpiece rotating mechanism, and this hold-down mechanism comprises lower air cylinder 3 and pressure head 4; Described pressure head 4 is placed position 1 towards workpiece and is arranged; The effect end of described lower air cylinder 3 and described pressure head 4 relative being fixedly connected with, and drive ram 4 moving linearly vertically;
Described copper cash clamping device comprises jaw 5, gripper cylinder 6; Described jaw 5 is placed position 1 towards described workpiece and is obliquely installed the effect end of described gripper cylinder 6 and described jaw 6) relative being fixedly connected with, and driving jaw 6 moves along jaw 6 and workpiece placement position 1 line direction;
Described cutting mechanism comprises bearing 7, shear knife 8 and shears cylinder 9; Described bearing 7 is provided with slide rail 10, described shear knife 8 is slidingly connected through sliding panel 11 and described slide rail 10, the effect end of described shearing cylinder 9 and described shear knife 8 relative being fixedly connected with, and driving shear knife 8 along slide rail 10 slips, the corresponding described workpiece of the shearing edge of a knife of described shear knife 8 is placed position 1 and is arranged.
The present invention also comprises waste material collection device and infrared inductor 14; Described waste material collection device comprises that being arranged on workpiece places the waste material funnel 12 of position 1 one sides, the leakage material pipeline 13 that is connected with waste material funnel 12 lower ends; Described infrared inductor 14 is two groups, and position 1 placed by respectively corresponding workpiece and waste material funnel 12 arranges.
Described workpiece rotating mechanism also comprises buffer unit, and described buffer unit is spring 15, and this spring 15 is arranged on rotary motor 2 and workpiece is placed between the position 1; Described workpiece rotating mechanism also comprises limiting plate 16, and this limiting plate 16 is arranged on the side that workpiece is placed position 1.
Described hold-down mechanism also comprises guide frame, and this guide frame comprises guide post 17, guide plate 18, and described guide plate 18 is arranged on the frame of described shear; Also comprise air cylinder fixed plate 19; Described lower air cylinder 3 is fixed on the described air cylinder fixed plate 19; Described guide post 17 is arranged in described guide plate 17 and is fixedly connected with air cylinder fixed plate 19.
The present invention will copper cash be sheared stator be placed on workpiece and place in the position 1, treat that infrared sensor 14 senses workpiece and place when remaining to shear the stator of copper cash in the position 1, starting device, then descend air cylinder 3 band dynamic heads 4 to move down, be pressed in the stator in the workpiece placement position 1, it presses down displacement by limiting plate 16 controls, at this moment, start rotary motor 2, then drive workpiece and place position 1 rotation, described rotary motor 2 adopts servomotor to drive, and with components of rotation such as circumference six, revolution once, gripper cylinder 6 in the copper cash clamping device just drives jaw 8 and clamps copper cash, and then shear action is finished in the cutting mechanism reach, and the waste material under shearing is transplanted in the waste material funnel 12, be unified collection, shear cylinder 9 and be retracted to start bit.After this shear action was finished, rotary cylinder 2 drove workpiece and places position 1 rotation, then repeats shear action, until the shearing of the copper cash on the whole stator is finished.
Above-described embodiment only is explanation technical conceive of the present invention and characteristics, and its purpose is to allow the personage who is familiar with technique can understand content of the present invention and according to this enforcement, can not limit protection scope of the present invention with this.All equivalences that Spirit Essence is done according to the present invention change or modify, and all should be encompassed within protection scope of the present invention.

Claims (6)

1. a stator copper automatic-shearing device is characterized in that: comprise workpiece slew gear, hold-down mechanism, copper cash clamping device and cutting mechanism;
Described workpiece rotating mechanism comprises that workpiece places position (1) and be positioned at that workpiece is placed below, position (1) and drive the rotary motor (2) that workpiece is placed position (1) rotation; The below that described workpiece is placed position (1) sets firmly a rotating shaft (21), and the effect end of described rotary motor (2) links to each other with described rotating shaft (21), and rotate drive shaft (21) drive workpiece placement position (1);
Described hold-down mechanism is arranged on the top of described workpiece rotating mechanism, and this hold-down mechanism comprises lower air cylinder (3) and pressure head (4); Described pressure head (4) is placed position (1) towards workpiece and is arranged; The effect end of described lower air cylinder (3) and relative being fixedly connected with of described pressure head (4), and drive ram (4) moving linearly vertically;
Described copper cash clamping device comprises jaw (5), gripper cylinder (6); Described jaw (5) is placed position (1) towards described workpiece and is obliquely installed, the effect end of described gripper cylinder (6) and relative being fixedly connected with of described jaw (6), and driving jaw (6) moves along jaw (6) and workpiece placement position (1) line direction;
Described cutting mechanism comprises bearing (7), shear knife (8) and shears cylinder (9); Described bearing (7) is provided with slide rail (10), described shear knife (8) is slidingly connected through sliding panel (11) and described slide rail (10), the effect end of described shearing cylinder (9) and relative being fixedly connected with of described shear knife (8), and driving shear knife (8) along slide rail (10) slip, the corresponding described workpiece of the shearing edge of a knife of described shear knife (8) is placed position (1) and is arranged.
2. stator copper automatic-shearing device according to claim 1 is characterized in that: also comprise waste material collection device; Described waste material collection device comprises that being arranged on workpiece places the waste material funnel (12) of position (1) one side, the leakage material pipeline (13) that is connected with waste material funnel (12) lower end.
3. stator copper automatic-shearing device according to claim 1 is characterized in that: also comprise infrared inductor (14); Described infrared inductor (14) is two groups, and position (1) placed by respectively corresponding workpiece and waste material funnel (12) arranges.
4. stator copper automatic-shearing device according to claim 1, it is characterized in that: described workpiece rotating mechanism also comprises buffer unit, described buffer unit is spring (15), and this spring (15) is arranged on rotary motor (2) and workpiece is placed between the position (1).
5. stator copper automatic-shearing device according to claim 1 is characterized in that: described workpiece rotating mechanism also comprises limiting plate (16), and this limiting plate (16) is arranged on the side that workpiece is placed position (1).
6. stator copper automatic-shearing device according to claim 1, it is characterized in that: described hold-down mechanism also comprises guide frame, this guide frame comprises guide post (17), guide plate (18), and described guide plate (18) is arranged on the frame of described shear; Also comprise air cylinder fixed plate (19); Described lower air cylinder (3) is fixed on the described air cylinder fixed plate (19); Described guide post (17) is arranged in described guide plate (17) and is fixedly connected with air cylinder fixed plate (19).
CN201210539787.XA 2012-12-14 2012-12-14 Automatic shearing device for stator copper wire Active CN103008505B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210539787.XA CN103008505B (en) 2012-12-14 2012-12-14 Automatic shearing device for stator copper wire

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201210539787.XA CN103008505B (en) 2012-12-14 2012-12-14 Automatic shearing device for stator copper wire

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CN103008505A true CN103008505A (en) 2013-04-03
CN103008505B CN103008505B (en) 2014-05-21

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103223450A (en) * 2013-04-07 2013-07-31 苏州菱欧自动化设备有限公司 Stator wire end cutting machine
CN103350163A (en) * 2013-07-17 2013-10-16 芜湖亚利华汽车部件有限公司 Exposed-length cutting equipment for fixed-size core wire
CN103801633A (en) * 2014-01-20 2014-05-21 九牧厨卫股份有限公司 Automatic iron wire shearing and bending device
CN106944576A (en) * 2017-03-31 2017-07-14 杨传标 A kind of Full-automatic wire shearing machine
WO2018201287A1 (en) * 2017-05-02 2018-11-08 深圳市鑫华威机电设备有限公司 Wire guiding and cutting apparatus for winding machine and method thereof
CN109586531A (en) * 2018-12-20 2019-04-05 深圳市合力士机电设备有限公司 A kind of no the end of a thread clamping device
CN109702119A (en) * 2017-10-11 2019-05-03 杭州富通电线电缆有限公司 The manufacturing method and automatic cutting equipment of cable
CN110365172A (en) * 2019-08-12 2019-10-22 姜近东 A kind of waste and old motor stator copper wire dismounting equipment

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60166135A (en) * 1984-02-10 1985-08-29 Mitsubishi Heavy Ind Ltd Lead cut and lead bending device of hybrid ic or the like
CN202028720U (en) * 2011-03-03 2011-11-09 上海海成技术装备有限公司 Automatic molding and cutting machine for ground wires
CN202087736U (en) * 2011-03-22 2011-12-28 苏州工业园区新明亚电子科技有限公司 An automatic wire cutting device
CN202239393U (en) * 2011-08-19 2012-05-30 浙江安美德汽车配件有限公司 Cutting device of generator stator cord
CN203140645U (en) * 2012-12-14 2013-08-21 苏州菱欧自动化设备有限公司 Automatic shearing device for stator copper wires

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60166135A (en) * 1984-02-10 1985-08-29 Mitsubishi Heavy Ind Ltd Lead cut and lead bending device of hybrid ic or the like
CN202028720U (en) * 2011-03-03 2011-11-09 上海海成技术装备有限公司 Automatic molding and cutting machine for ground wires
CN202087736U (en) * 2011-03-22 2011-12-28 苏州工业园区新明亚电子科技有限公司 An automatic wire cutting device
CN202239393U (en) * 2011-08-19 2012-05-30 浙江安美德汽车配件有限公司 Cutting device of generator stator cord
CN203140645U (en) * 2012-12-14 2013-08-21 苏州菱欧自动化设备有限公司 Automatic shearing device for stator copper wires

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103223450A (en) * 2013-04-07 2013-07-31 苏州菱欧自动化设备有限公司 Stator wire end cutting machine
CN103223450B (en) * 2013-04-07 2017-04-12 苏州菱欧自动化设备有限公司 Stator wire end cutting machine
CN103350163B (en) * 2013-07-17 2016-03-16 芜湖亚利华汽车部件有限公司 Sizing heart yearn cuts the long equipment of dew
CN103350163A (en) * 2013-07-17 2013-10-16 芜湖亚利华汽车部件有限公司 Exposed-length cutting equipment for fixed-size core wire
CN103801633A (en) * 2014-01-20 2014-05-21 九牧厨卫股份有限公司 Automatic iron wire shearing and bending device
CN103801633B (en) * 2014-01-20 2015-09-09 九牧厨卫股份有限公司 A kind of automatic shearing folding iron wire equipment
CN106944576B (en) * 2017-03-31 2019-01-11 于洋 A kind of Full-automatic wire shearing machine
CN106944576A (en) * 2017-03-31 2017-07-14 杨传标 A kind of Full-automatic wire shearing machine
WO2018201287A1 (en) * 2017-05-02 2018-11-08 深圳市鑫华威机电设备有限公司 Wire guiding and cutting apparatus for winding machine and method thereof
CN109702119A (en) * 2017-10-11 2019-05-03 杭州富通电线电缆有限公司 The manufacturing method and automatic cutting equipment of cable
CN109586531A (en) * 2018-12-20 2019-04-05 深圳市合力士机电设备有限公司 A kind of no the end of a thread clamping device
CN109586531B (en) * 2018-12-20 2020-05-19 深圳市合力士机电设备有限公司 Wireless head clamping mechanism
CN110365172A (en) * 2019-08-12 2019-10-22 姜近东 A kind of waste and old motor stator copper wire dismounting equipment
CN110365172B (en) * 2019-08-12 2021-05-18 赣州市永鑫环保科技有限公司 Waste motor stator copper wire dismantling equipment

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Inventor after: Qian Xianyou

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Address after: 215124 Wuzhong District, Jiangsu Province, Lane Street, the west of the nine Sheng street, Suzhou, No. 88 on the European automation equipment Co., Ltd.

Patentee after: SUZHOU LING'OU AUTOMATION EQUIPMENT TECHNOLOGY CO., LTD.

Address before: 215124 Wuzhong District, Jiangsu Province, Lane Street, the west of the nine Sheng street, Suzhou, No. 88 on the European automation equipment Co., Ltd.

Patentee before: Suzhou Ling'ou Automation Equipment Co., Ltd.

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Address after: 215124 building 4 and 5, No. 4, South Dongwu Road, Wuzhong Economic Development Zone, Suzhou City, Jiangsu Province

Patentee after: SUZHOU SETTEN LINGOU INTELLIGENT TECHNOLOGY Co.,Ltd.

Address before: 215124, Suzhou, Suzhou, Europe 88 automation equipment Co., Ltd., Wuzhong District, Jiangsu Province, Nine West Street, Guo Sheng Street

Patentee before: SUZHOU LINGOU AUTOMATION TECHNOLOGY Co.,Ltd.