CN110899569A - Motor stator trimming device - Google Patents
Motor stator trimming device Download PDFInfo
- Publication number
- CN110899569A CN110899569A CN201811079291.2A CN201811079291A CN110899569A CN 110899569 A CN110899569 A CN 110899569A CN 201811079291 A CN201811079291 A CN 201811079291A CN 110899569 A CN110899569 A CN 110899569A
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- China
- Prior art keywords
- iii
- seat
- mounting
- plate
- blanking port
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000009966 trimming Methods 0.000 title claims description 23
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 67
- 239000002699 waste material Substances 0.000 claims abstract description 43
- 238000003825 pressing Methods 0.000 claims abstract description 30
- 229910052802 copper Inorganic materials 0.000 claims abstract description 28
- 239000010949 copper Substances 0.000 claims abstract description 28
- 238000011084 recovery Methods 0.000 claims abstract description 13
- 238000010008 shearing Methods 0.000 claims abstract description 12
- 238000009434 installation Methods 0.000 claims description 39
- 238000005520 cutting process Methods 0.000 claims description 37
- 230000005540 biological transmission Effects 0.000 claims description 28
- 239000007788 liquid Substances 0.000 claims description 28
- 238000001514 detection method Methods 0.000 claims description 13
- 230000003014 reinforcing effect Effects 0.000 claims description 10
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a motor stator wire shearing device which comprises a pressing device, a rotating station, a wire shearing device and a waste recovery device, wherein the pressing device presses an inverted motor stator, copper wires exceeding the length of a connecting piece in the motor stator are sheared off through the wire shearing device under the driving of the rotating station, and the sheared copper wires fall into the waste recovery device.
Description
Technical Field
The invention belongs to the field of motor production, and particularly relates to a motor stator wire shearing device.
Background
The EPS is an electric power steering system. With the continuous progress of motor technology, the electric power steering system becomes the development direction of the future automobile power steering system. The EPS motor directly provides steering power, so that a power steering oil pump, a hose, hydraulic oil, a conveyor belt and a belt pulley arranged on an engine, which are required by a hydraulic power steering system, are omitted, energy is saved, and the environment is protected. Meanwhile, due to the progress of the electric control technology, the EPS can realize different power assisting effects under different vehicle speeds, the steering wheel is light at low speed, the direction is heavy at high speed, the driving safety is ensured, and a certain technical support is provided for automatic driving. In addition, the electric power assisting system has the characteristics of simple adjustment, flexible assembly and capability of providing steering power assistance under various conditions. With these advantages, the electric power steering system will gradually and fully replace the well-known technology as a new steering technology. The EPS steering motor has large output torque, a copper wire winding is thick, and a copper wire on a stator and a flow guide bar need to be welded together to bear large current. The motor stator trimming device is used for trimming the motor stator, and redundant copper wires need to be automatically trimmed before the copper wires of a stator element are welded with a connecting sheet.
Disclosure of Invention
In view of the above requirements, the invention provides a motor stator trimming device, which mainly realizes trimming operation of a motor stator, and has the advantages of accuracy, reliability, capability of being matched with a motor stator production operating line and the like, wherein redundant copper wires need to be automatically trimmed before welding of copper wires of stator elements and connecting sheets.
The invention provides a motor stator wire shearing device which comprises a pressing device (I), a rotary station (II), a wire shearing device (III), a waste recovery device (IV), an air cylinder (I-1), an air cylinder seat (I-2), a fixing plate (I-3), an air cylinder connecting block (I-4), a moving plate (I-5), a linear bearing a (I-6), a guide shaft (I-7), a mounting plate (I-8), a pressure head mounting seat (I-9), a high-strength rubber pressure head (I-10), a linear bearing b (I-11), a support shaft (I-12), a support shaft seat (I-13), a workbench (II-1), a servo motor (II-2), a bottom hydraulic wheel mounting plate (II-3), a bottom hydraulic wheel (II-4), a working placing seat (II-5), The device comprises a transmission gear set (II-6), a top hydraulic wheel mounting seat (II-7), a top pressing hydraulic wheel (II-8), a workpiece positioning pin (II-9), a servo motor mounting seat (II-10), a mounting base plate a (III-1), a linear guide rail (III-2), a sliding block (III-3), a sensor (III-4), a bearing seat a (III-5), a ball nut (III-6), a screw rod (III-7), a bearing seat b (III-8), a coupler (III-9), a motor seat mounting vertical plate (III-10), a motor seat mounting transverse plate (III-11), a motor mounting seat (III-12), a servo motor (III-13), a pneumatic shear clamp mounting seat (III-14), a proximity switch (III-15), a pneumatic shear clamp mounting base plate (III-16), The device comprises a pneumatic cutting pliers (III-17), a chuck (III-18), a chuck mounting block (III-19), a clamping jaw cylinder (III-20), a sliding table cylinder (III-21), a connecting plate (III-22), a mounting base plate b (IV-1), a reinforcing rib (IV-2), a mounting vertical plate (IV-3), a blanking port mounting block a (IV-4), a blanking port mounting base plate (IV-5), a blanking port mounting block b (IV-6), a blanking port fixing seat a (IV-7), a blanking port fixing seat b (IV-8), a blanking port (IV-9), a waste collecting box (IV-10), a collecting box base (IV-11), a copper wire detection sensor (IV-12), a motor stator (V), a connecting sheet (V-1) and a copper wire (V-2), wherein the motor stator (V) is provided with a plurality of groups of connecting sheets (V-1) and copper wires (V-2), the connecting sheets (V-1) wrap the copper wires, two groups of supporting shafts (I-12) in the pressing device (V-2) are arranged on a workbench (II-1) in a rotary station (II) through supporting shaft seats (I-13), a motor is arranged in a work placing seat (II-5) of the rotary station (II) through a workpiece positioning pin (II-9), a transmission gear group (II-6) is driven by a servo motor (II-2) to enable the motor stator in the work placing seat (II-5) to rotate, a wire shearing device (III) and a waste recovery device (IV) are arranged below the workbench (II-1) of the rotary station (II), the pressing device (I) is positioned above the rotary station (II), the compressing device (I) compresses a motor stator in the rotating station, the trimming device (III) trims redundant copper wires (V-2) in the motor stator, the trimmed copper wires (V-2) fall into a waste collecting box (IV-10) arranged on a collecting box base (IV-11) through a blanking port (IV-9), a copper wire detection sensor (IV-12) detects waste materials in the waste collecting box (IV-10), when the copper wires are excessive, the waste collecting box (IV-10) is cleaned, after one-time cutting is finished, the servo motor (II-2) in the rotary station (II) drives the transmission gear set (II-6) to enable the motor stator (V) to rotate, the electronic stator (V) is shifted to the next station, the wire cutting operation of the copper wire (V-2) on the electronic stator (V) is completed in such a circulation way.
The pressing device (I) consists of an air cylinder (I-1), an air cylinder seat (I-2), a fixed plate (I-3), an air cylinder connecting block (I-4), a moving plate (I-5), a linear bearing a (I-6), a guide shaft (I-7), a mounting plate (I-8), a pressure head mounting seat (I-9), a high-strength rubber pressure head (I-10), a linear bearing b (I-11), a supporting shaft (I-12) and a supporting shaft seat (I-13); the cylinder (I-1) is arranged on the cylinder seat (I-2), the cylinder seat (I-2) is arranged on the fixed plate (I-3), two ends of the fixed plate (I-3) are connected with the supporting shaft (I-12), the linear bearing b (I-11) is matched with the supporting shaft (I-12), the linear bearing b (I-11) moves up and down along the supporting shaft (I-12), the linear bearing b (I-11) is connected with the moving plate (I-5), the extending shaft of the cylinder (I-1) is connected with the cylinder connecting block (I-4), the cylinder connecting block (I-4) is arranged on the moving plate (I-5), the linear bearing a (I-6) is arranged on the moving plate (I-5), the guide shaft (I-7) is matched with the linear bearing a (I-6), the guide shaft (I-7) is connected with the mounting plate (I-8), the pressure head mounting seat (I-9) is connected with the mounting plate (I-8), the high-power rubber pressure head (I-10) is mounted on the pressure head mounting seat (I-9), and the air cylinder (I-1) drives the moving plate (I-5) to move downwards along the linear bearing b (I-11), so that the high-power rubber pressure head (I-10) moves downwards to complete the pressing operation of the electronic stator (V) on the rotating station (II).
The rotary station (II) consists of a workbench (II-1), a servo motor (II-2), a bottom liquid wheel mounting plate (II-3), a bottom liquid wheel (II-4), a work placing seat (II-5), a transmission gear set (II-6), a top liquid wheel mounting seat (II-7), a top pressing liquid wheel (II-8), a workpiece positioning pin (II-9) and a servo motor mounting seat (II-10); wherein the workbench (II-1) is fixedly installed, the servo motor (II-2) is installed below the workbench (II-1) through a servo motor installation seat (II-10), an extension shaft of the servo motor (II-2) is connected with a pinion of the transmission gear set (II-6), the work placing seat (II-5) is matched with the transmission gear set (II-6), a gearwheel of the transmission gear set (II-6) is coaxial with the work placing seat (II-5), the work placing seat (II-5) is driven to rotate through the servo motor (II-2), the electronic stator (V) is fixed on the work placing seat (II-5) through a workpiece positioning pin (II-9), a copper wire of the electronic stator (V) and one end of the copper wire are arranged below the workbench (II-1), and four groups of top pressing liquid wheels (II-8) are arranged around the large gear of the transmission gear set (II-6) ) The transmission gear set (II-6) is guided and compressed, the lower end of the working placement seat (II-5) is frustum-shaped and is matched with four groups of bottom liquid wheels (II-4) arranged on the bottom liquid wheel mounting plate (II-3), the bottom liquid wheel mounting plate (II-3) is arranged below the working table (II-1), and the rotation of an electronic stator (V) on the working placement seat (II-5) is realized through a servo motor (II-2), so that copper wires (V-2) distributed circumferentially are cut off.
The wire shearing device (III) is composed of an installation bottom plate a (III-1), a linear guide rail (III-2), a sliding block (III-3), a sensor (III-4), a bearing seat a (III-5), a ball nut (III-6), a screw rod (III-7), a bearing seat b (III-8), a coupler (III-9), a motor seat installation vertical plate (III-10), a motor seat installation transverse plate (III-11), a motor installation seat (III-12), a servo motor (III-13), an air shear clamp installation seat (III-14), a proximity switch (III-15), an air shear clamp installation bottom plate (III-16), an air shear clamp (III-17), a clamp head (III-18), a clamp head installation block (III-19), a clamping jaw air cylinder (III-20), a sliding table air cylinder (III-21), A connecting plate (3-22); wherein the mounting base plate a (III-1) is fixedly arranged below the workbench (II-1), two groups of linear guide rails (III-2) are arranged on the mounting base plate a (III-1), the slide block (III-3) is matched with the linear guide rails (III-2), the connecting plate (3-22) is arranged on the slide block (III-3), the connecting plate (3-22) is connected with a ball nut (III-6), the ball nut (III-6) is matched with the screw rod (III-7), the ball nut (III-6) can slide up and down along the screw rod (III-7), two ends of the screw rod (III-7) are respectively matched with the bearing seat a (III-5) and the bearing seat b (III-8), the screw rod (III-7) rotates to drive the ball nut (III-6) to move up and down, the motor seat mounting vertical plate (III-10) and the motor seat mounting transverse plate (III-11) are arranged on the mounting base plate The air-assisted hydraulic control device is characterized in that the mounting base plate a (III-1) is arranged, the motor mounting base (III-12) is arranged below a motor base mounting transverse plate (III-11), the servo motor (III-13) is arranged on the motor mounting base (III-12), an extension shaft of the servo motor (III-13) is connected with the screw rod (III-7) through the coupling (III-9), the servo motor (III-13) drives the screw rod (III-7) to rotate, the air-assisted hydraulic tong mounting base plate (III-16) is vertically arranged on the connecting plate (3-22), the sliding table air cylinder (III-21) is arranged on the air-assisted hydraulic tong mounting base plate (III-16), the proximity switch (III-15) is used for limiting the sliding range of the sliding table air cylinder (III-21), and the air-assisted hydraulic tong mounting base (III-14) is connected with the sliding table air cylinder (III, the air-cutting pliers mounting seat (III-14) is driven to move through the sliding table air cylinder (III-21), so that the air-cutting pliers (III-17) mounted on the air-cutting pliers mounting seat (III-14) can move, the chuck mounting block (III-19) is mounted on the chuck mounting block (III-19) on one side of the air-cutting pliers mounting seat (III-14) and located below the air-cutting pliers (III-17), the chuck clamping jaw air cylinder (III-20) is connected with the chuck (III-18), the chuck (III-20) drives the chuck (III-18) to clamp a connecting piece (V-1) of the electronic stator (V) before wire cutting, and the air-cutting pliers (III-17) cut off redundant copper wires (V-2) to finish the wire cutting operation.
The waste recovery device (IV) consists of an installation bottom plate b (IV-1), a reinforcing rib (IV-2), an installation vertical plate (IV-3), a blanking port installation block a (IV-4), a blanking port installation bottom plate (IV-5), a blanking port installation block b (IV-6), a blanking port fixing seat a (IV-7), a blanking port fixing seat b (IV-8), a blanking port (IV-9), a waste collection box (IV-10), a collection box base (IV-11) and a copper wire detection sensor (IV-12); wherein the mounting bottom plate b (IV-1) is fixedly mounted, the mounting vertical plate (IV-3) is mounted on the mounting bottom plate b (IV-1), the mounting bottom plate b (IV-1) is connected with the mounting vertical plate (IV-3) through the reinforcing rib (IV-2), the blanking port mounting block a (IV-4) is connected with the mounting vertical plate (IV-3), the blanking port mounting bottom plate (IV-5) is connected with the blanking port mounting block a (IV-4) in an overlapping manner and is positioned on the upper part of the blanking port mounting block a (IV-4), the blanking port fixing seat a (IV-7) is connected with the upper end of the blanking port mounting bottom plate (IV-5), the blanking port fixing seat b (IV-8) is connected with the blanking port mounting block b (IV-6), and the upper end and the lower end of the cylindrical blanking port (IV-9) are fixedly connected with the blanking port fixing seat b (IV-8) through the blanking port fixing seat a (IV-7) And (3) determining that the lower part of the blanking port (IV-9) is matched with a waste collection box (IV-10) arranged on a collection box base (IV-11), a copper wire (V-2) is cut off and then falls into the waste collection box (IV-10), and a copper wire detection sensor (IV-12) is arranged on one side of the waste collection box (IV-10) and is used for detecting the copper wire (V-2) in the waste collection box (IV-10).
Drawings
FIG. 1 is a general structure diagram of a motor stator trimming device;
FIG. 2 is a structural diagram of a pressing device of a motor stator thread trimming device;
fig. 3(a) (b) (c) is a structure diagram of a rotary station of a motor stator thread trimming device;
fig. 4(a) (b) (c) is a structure view of a trimming device of a motor stator trimming device;
FIG. 5 is a view showing a construction of a scrap recovery apparatus of the motor stator trimming apparatus;
fig. 6 is a motor stator structure view of a motor stator trimming apparatus;
wherein: the device comprises a pressing device (I), a rotary station (II), a wire shearing device (III), a waste recovery device (IV), a cylinder (I-1), a cylinder seat (I-2), a fixed plate (I-3), a cylinder connecting block (I-4), a movable plate (I-5), a linear bearing a (I-6), a guide shaft (I-7), a mounting plate (I-8), a pressure head mounting seat (I-9), a high-strength rubber pressure head (I-10), a linear bearing b (I-11), a support shaft (I-12), a support shaft seat (I-13), a workbench (II-1), a servo motor (II-2), a bottom hydraulic wheel mounting plate (II-3), a bottom hydraulic wheel (II-4), a work placing seat (II-5), a transmission gear set (II-6), A top liquid wheel mounting seat (II-7), a top pressing liquid wheel (II-8), a workpiece positioning pin (II-9), a servo motor mounting seat (II-10), a mounting base plate a (III-1), a linear guide rail (III-2), a sliding block (III-3), a sensor (III-4), a bearing seat a (III-5), a ball nut (III-6), a screw rod (III-7), a bearing seat b (III-8), a coupler (III-9), a motor seat mounting vertical plate (III-10), a motor seat mounting transverse plate (III-11), a motor mounting seat (III-12), a servo motor (III-13), an air shear clamp mounting seat (III-14), a proximity switch (III-15), an air shear clamp mounting base plate (III-16), an air shear clamp (III-17), The device comprises a chuck (III-18), a chuck mounting block (III-19), a clamping jaw air cylinder (III-20), a sliding table air cylinder (III-21), a connecting plate (III-22), a mounting bottom plate b (IV-1), a reinforcing rib (IV-2), a mounting vertical plate (IV-3), a blanking port mounting block a (IV-4), a blanking port mounting bottom plate (IV-5), a blanking port mounting block b (IV-6), a blanking port fixing seat a (IV-7), a blanking port fixing seat b (IV-8), a blanking port (IV-9), a waste collecting box (IV-10), a collecting box base (IV-11), a copper wire detection sensor (IV-12), a motor stator (V), a connecting piece (V-1) and a copper wire (V-2).
Detailed Description
The invention will be further described with reference to the following figures and specific examples, but the scope of the invention is not limited thereto.
The motor stator trimming device shown in the figure 1-6 comprises a pressing device (I), a rotating station (II), a trimming device (III), a waste recovery device (IV), an air cylinder (I-1), an air cylinder seat (I-2), a fixing plate (I-3), an air cylinder connecting block (I-4), a moving plate (I-5), a linear bearing a (I-6), a guide shaft (I-7), a mounting plate (I-8), a pressure head mounting seat (I-9), a high-strength rubber pressure head (I-10), a linear bearing b (I-11), a support shaft (I-12), a support shaft seat (I-13), a workbench (II-1), a servo motor (II-2), a bottom hydraulic wheel mounting plate (II-3), a bottom hydraulic wheel (II-4), The device comprises a work placing seat (II-5), a transmission gear set (II-6), a top liquid wheel mounting seat (II-7), a top pressing liquid wheel (II-8), a workpiece positioning pin (II-9), a servo motor mounting seat (II-10), a mounting base plate a (III-1), a linear guide rail (III-2), a sliding block (III-3), a sensor (III-4), a bearing seat a (III-5), a ball nut (III-6), a screw rod (III-7), a bearing seat b (III-8), a coupler (III-9), a motor seat mounting vertical plate (III-10), a motor seat mounting transverse plate (III-11), a motor mounting seat (III-12), a servo motor (III-13), a pneumatic shear clamp mounting seat (III-14), a proximity switch (III-15), The device comprises a gas-cutting pliers mounting base plate (III-16), gas-cutting pliers (III-17), a chuck (III-18), a chuck mounting block (III-19), a clamping jaw cylinder (III-20), a sliding table cylinder (III-21), a connecting plate (3-22), a mounting base plate b (IV-1), a reinforcing rib (IV-2), a mounting vertical plate (IV-3), a blanking port mounting block a (IV-4), a blanking port mounting base plate (IV-5), a blanking port mounting block b (IV-6), a blanking port fixing seat a (IV-7), a blanking port fixing seat b (IV-8), a blanking port (IV-9), a waste collecting box (IV-10), a collecting box base (IV-11), a copper wire detection sensor (IV-12), a motor stator (V), a connecting sheet (V-1), Copper wires (V-2), wherein a motor stator (V) is provided with a plurality of groups of connecting pieces (V-1) and copper wires (V-2), the copper wires are wrapped by the connecting pieces (V-1), two groups of supporting shafts (I-12) in a pressing device (V-2) are arranged on a workbench (II-1) in a rotary station (II) through supporting shaft seats (I-13), a motor is arranged in a work placing seat (II-5) of the rotary station (II) through a workpiece positioning pin (II-9), a transmission gear set (II-6) is driven by a servo motor (II-2) to enable the motor stator in the work placing seat (II-5) to rotate, a wire cutting device (III) and a waste recovery device (IV) are arranged below the workbench (II-1) of the rotary station (II), the pressing device (I) is positioned above the rotating station (II); the pressing device (I) consists of an air cylinder (I-1), an air cylinder seat (I-2), a fixed plate (I-3), an air cylinder connecting block (I-4), a moving plate (I-5), a linear bearing a (I-6), a guide shaft (I-7), a mounting plate (I-8), a pressure head mounting seat (I-9), a high-strength rubber pressure head (I-10), a linear bearing b (I-11), a supporting shaft (I-12) and a supporting shaft seat (I-13); the cylinder (I-1) is arranged on the cylinder seat (I-2), the cylinder seat (I-2) is arranged on the fixed plate (I-3), two ends of the fixed plate (I-3) are connected with the supporting shaft (I-12), the linear bearing b (I-11) is matched with the supporting shaft (I-12), the linear bearing b (I-11) moves up and down along the supporting shaft (I-12), the linear bearing b (I-11) is connected with the moving plate (I-5), the extending shaft of the cylinder (I-1) is connected with the cylinder connecting block (I-4), the cylinder connecting block (I-4) is arranged on the moving plate (I-5), the linear bearing a (I-6) is arranged on the moving plate (I-5), the guide shaft (I-7) is matched with the linear bearing a (I-6), the guide shaft (I-7) is connected with the mounting plate (I-8), the pressure head mounting seat (I-9) is connected with the mounting plate (I-8), the high-strength rubber pressure head (I-10) is mounted on the pressure head mounting seat (I-9), and the air cylinder (I-1) drives the moving plate (I-5) to move downwards along the linear bearing b (I-11), so that the high-strength rubber pressure head (I-10) moves downwards to complete the pressing operation of the electronic stator (V) on the rotating station (II); the rotary station (II) consists of a workbench (II-1), a servo motor (II-2), a bottom liquid wheel mounting plate (II-3), a bottom liquid wheel (II-4), a work placing seat (II-5), a transmission gear set (II-6), a top liquid wheel mounting seat (II-7), a top pressing liquid wheel (II-8), a workpiece positioning pin (II-9) and a servo motor mounting seat (II-10); wherein the workbench (II-1) is fixedly installed, the servo motor (II-2) is installed below the workbench (II-1) through a servo motor installation seat (II-10), an extension shaft of the servo motor (II-2) is connected with a pinion of the transmission gear set (II-6), the work placing seat (II-5) is matched with the transmission gear set (II-6), a gearwheel of the transmission gear set (II-6) is coaxial with the work placing seat (II-5), the work placing seat (II-5) is driven to rotate through the servo motor (II-2), the electronic stator (V) is fixed on the work placing seat (II-5) through a workpiece positioning pin (II-9), a copper wire of the electronic stator (V) and one end of the copper wire are arranged below the workbench (II-1), and four groups of top pressing liquid wheels (II-8) are arranged around the large gear of the transmission gear set (II-6) ) The transmission gear set (II-6) is guided and pressed, the lower end of the working placement seat (II-5) is in a frustum shape and is matched with four groups of bottom liquid wheels (II-4) arranged on the bottom liquid wheel mounting plate (II-3), the bottom liquid wheel mounting plate (II-3) is arranged below the working table (II-1), and the rotation of an electronic stator (V) on the working placement seat (II-5) is realized through a servo motor (II-2), so that copper wires (V-2) distributed circumferentially are cut off; the wire shearing device (III) is composed of an installation bottom plate a (III-1), a linear guide rail (III-2), a sliding block (III-3), a sensor (III-4), a bearing seat a (III-5), a ball nut (III-6), a screw rod (III-7), a bearing seat b (III-8), a coupler (III-9), a motor seat installation vertical plate (III-10), a motor seat installation transverse plate (III-11), a motor installation seat (III-12), a servo motor (III-13), an air shear clamp installation seat (III-14), a proximity switch (III-15), an air shear clamp installation bottom plate (III-16), an air shear clamp (III-17), a clamp head (III-18), a clamp head installation block (III-19), a clamping jaw air cylinder (III-20), a sliding table air cylinder (III-21), A connecting plate (3-22); wherein the mounting base plate a (III-1) is fixedly arranged below the workbench (II-1), two groups of linear guide rails (III-2) are arranged on the mounting base plate a (III-1), the slide block (III-3) is matched with the linear guide rails (III-2), the connecting plate (3-22) is arranged on the slide block (III-3), the connecting plate (3-22) is connected with a ball nut (III-6), the ball nut (III-6) is matched with the screw rod (III-7), the ball nut (III-6) can slide up and down along the screw rod (III-7), two ends of the screw rod (III-7) are respectively matched with the bearing seat a (III-5) and the bearing seat b (III-8), the screw rod (III-7) rotates to drive the ball nut (III-6) to move up and down, the motor seat mounting vertical plate (III-10) and the motor seat mounting transverse plate (III-11) are arranged on the mounting base plate The air-assisted hydraulic control device is characterized in that the mounting base plate a (III-1) is arranged, the motor mounting base (III-12) is arranged below a motor base mounting transverse plate (III-11), the servo motor (III-13) is arranged on the motor mounting base (III-12), an extension shaft of the servo motor (III-13) is connected with the screw rod (III-7) through the coupling (III-9), the servo motor (III-13) drives the screw rod (III-7) to rotate, the air-assisted hydraulic tong mounting base plate (III-16) is vertically arranged on the connecting plate (3-22), the sliding table air cylinder (III-21) is arranged on the air-assisted hydraulic tong mounting base plate (III-16), the proximity switch (III-15) is used for limiting the sliding range of the sliding table air cylinder (III-21), and the air-assisted hydraulic tong mounting base (III-14) is connected with the sliding table air cylinder (III, the air-cutting pliers mounting seat (III-14) is driven to move through the sliding table air cylinder (III-21), so that the air-cutting pliers (III-17) mounted on the air-cutting pliers mounting seat (III-14) can move, the chuck mounting block (III-19) is mounted on the chuck mounting block (III-19) on one side of the air-cutting pliers mounting seat (III-14) and located below the air-cutting pliers (III-17), the chuck clamping jaw air cylinder (III-20) is connected with the chuck (III-18), the chuck (III-20) drives the chuck (III-18) to clamp a connecting piece (V-1) of the electronic stator (V) before wire cutting, and the air-cutting pliers (III-17) cut off redundant copper wires (V-2) to finish the wire cutting operation; the waste recovery device (IV) consists of an installation bottom plate b (IV-1), a reinforcing rib (IV-2), an installation vertical plate (IV-3), a blanking port installation block a (IV-4), a blanking port installation bottom plate (IV-5), a blanking port installation block b (IV-6), a blanking port fixing seat a (IV-7), a blanking port fixing seat b (IV-8), a blanking port (IV-9), a waste collection box (IV-10), a collection box base (IV-11) and a copper wire detection sensor (IV-12); wherein the mounting bottom plate b (IV-1) is fixedly mounted, the mounting vertical plate (IV-3) is mounted on the mounting bottom plate b (IV-1), the mounting bottom plate b (IV-1) is connected with the mounting vertical plate (IV-3) through the reinforcing rib (IV-2), the blanking port mounting block a (IV-4) is connected with the mounting vertical plate (IV-3), the blanking port mounting bottom plate (IV-5) is connected with the blanking port mounting block a (IV-4) in an overlapping manner and is positioned on the upper part of the blanking port mounting block a (IV-4), the blanking port fixing seat a (IV-7) is connected with the upper end of the blanking port mounting bottom plate (IV-5), the blanking port fixing seat b (IV-8) is connected with the blanking port mounting block b (IV-6), and the upper end and the lower end of the cylindrical blanking port (IV-9) are fixedly connected with the blanking port fixing seat b (IV-8) through the blanking port fixing seat a (IV-7) And (3) determining that the lower part of the blanking port (IV-9) is matched with a waste collection box (IV-10) arranged on a collection box base (IV-11), a copper wire (V-2) is cut off and then falls into the waste collection box (IV-10), and a copper wire detection sensor (IV-12) is arranged on one side of the waste collection box (IV-10) and is used for detecting the copper wire (V-2) in the waste collection box (IV-10).
As shown in figures 1-6, a motor stator thread cutting device, a pressing device (I) presses a motor stator in a rotating station, a thread cutting device (III) cuts off redundant copper wires (V-2) in the motor stator, the cut copper wires (V-2) fall into a waste collecting box (IV-10) arranged on a collecting box base (IV-11) through a blanking port (IV-9), a copper wire detection sensor (IV-12) detects waste materials in the waste collecting box (IV-10), when the copper wires are excessive, the waste collecting box (IV-10) is cleaned, after one-time cutting is finished, the servo motor (II-2) in the rotary station (II) drives the transmission gear set (II-6) to enable the motor stator (V) to rotate, the electronic stator (V) is shifted to the next station, the wire cutting operation of the copper wire (V-2) on the electronic stator (V) is completed in such a circulation way.
The above-described embodiments are preferred embodiments of the present invention, but the present invention is not limited to the above-described embodiments, and any obvious improvements, substitutions or modifications can be made by those skilled in the art without departing from the spirit of the present invention.
Claims (5)
1. A motor stator trimming device comprises a pressing device (I), a rotary station (II), a trimming device (III), a waste recovery device (IV), an air cylinder (I-1), an air cylinder seat (I-2), a fixing plate (I-3), an air cylinder connecting block (I-4), a moving plate (I-5), a linear bearing a (I-6), a guide shaft (I-7), a mounting plate (I-8), a pressure head mounting seat (I-9), a high-strength rubber pressure head (I-10), a linear bearing b (I-11), a support shaft (I-12), a support shaft seat (I-13), a workbench (II-1), a servo motor (II-2), a bottom hydraulic wheel mounting plate (II-3), a bottom hydraulic wheel (II-4), a work placing seat (II-5), The device comprises a transmission gear set (II-6), a top hydraulic wheel mounting seat (II-7), a top pressing hydraulic wheel (II-8), a workpiece positioning pin (II-9), a servo motor mounting seat (II-10), a mounting base plate a (III-1), a linear guide rail (III-2), a sliding block (III-3), a sensor (III-4), a bearing seat a (III-5), a ball nut (III-6), a screw rod (III-7), a bearing seat b (III-8), a coupler (III-9), a motor seat mounting vertical plate (III-10), a motor seat mounting transverse plate (III-11), a motor mounting seat (III-12), a servo motor (III-13), a pneumatic shear clamp mounting seat (III-14), a proximity switch (III-15), a pneumatic shear clamp mounting base plate (III-16), The device comprises a pneumatic cutting pliers (III-17), a chuck (III-18), a chuck mounting block (III-19), a clamping jaw cylinder (III-20), a sliding table cylinder (III-21), a connecting plate (III-22), a mounting base plate b (IV-1), a reinforcing rib (IV-2), a mounting vertical plate (IV-3), a blanking port mounting block a (IV-4), a blanking port mounting base plate (IV-5), a blanking port mounting block b (IV-6), a blanking port fixing seat a (IV-7), a blanking port fixing seat b (IV-8), a blanking port (IV-9), a waste collecting box (IV-10), a collecting box base (IV-11), a copper wire detection sensor (IV-12), a motor stator (V), a connecting sheet (V-1) and a copper wire (V-2), wherein the motor stator (V) is provided with a plurality of groups of connecting sheets (V-1) and copper wires (V-2), the connecting sheets (V-1) wrap the copper wires, two groups of supporting shafts (I-12) in the pressing device (V-2) are arranged on a workbench (II-1) in a rotary station (II) through supporting shaft seats (I-13), a motor is arranged in a work placing seat (II-5) of the rotary station (II) through a workpiece positioning pin (II-9), a transmission gear group (II-6) is driven by a servo motor (II-2) to enable the motor stator in the work placing seat (II-5) to rotate, a wire shearing device (III) and a waste recovery device (IV) are arranged below the workbench (II-1) of the rotary station (II), the pressing device (I) is positioned above the rotary station (II), the compressing device (I) compresses a motor stator in the rotating station, the trimming device (III) trims redundant copper wires (V-2) in the motor stator, the trimmed copper wires (V-2) fall into a waste collecting box (IV-10) arranged on a collecting box base (IV-11) through a blanking port (IV-9), a copper wire detection sensor (IV-12) detects waste materials in the waste collecting box (IV-10), when the copper wires are excessive, the waste collecting box (IV-10) is cleaned, after one-time cutting is finished, the servo motor (II-2) in the rotary station (II) drives the transmission gear set (II-6) to enable the motor stator (V) to rotate, the electronic stator (V) is shifted to the next station, the wire cutting operation of the copper wire (V-2) on the electronic stator (V) is completed in such a circulation way.
2. The motor stator trimming device according to claim 1, wherein: the pressing device (I) consists of an air cylinder (I-1), an air cylinder seat (I-2), a fixed plate (I-3), an air cylinder connecting block (I-4), a moving plate (I-5), a linear bearing a (I-6), a guide shaft (I-7), a mounting plate (I-8), a pressure head mounting seat (I-9), a high-strength rubber pressure head (I-10), a linear bearing b (I-11), a supporting shaft (I-12) and a supporting shaft seat (I-13); the cylinder (I-1) is arranged on the cylinder seat (I-2), the cylinder seat (I-2) is arranged on the fixed plate (I-3), two ends of the fixed plate (I-3) are connected with the supporting shaft (I-12), the linear bearing b (I-11) is matched with the supporting shaft (I-12), the linear bearing b (I-11) moves up and down along the supporting shaft (I-12), the linear bearing b (I-11) is connected with the moving plate (I-5), the extending shaft of the cylinder (I-1) is connected with the cylinder connecting block (I-4), the cylinder connecting block (I-4) is arranged on the moving plate (I-5), the linear bearing a (I-6) is arranged on the moving plate (I-5), the guide shaft (I-7) is matched with the linear bearing a (I-6), the guide shaft (I-7) is connected with the mounting plate (I-8), the pressure head mounting seat (I-9) is connected with the mounting plate (I-8), the high-power rubber pressure head (I-10) is mounted on the pressure head mounting seat (I-9), and the air cylinder (I-1) drives the moving plate (I-5) to move downwards along the linear bearing b (I-11), so that the high-power rubber pressure head (I-10) moves downwards to complete the pressing operation of the electronic stator (V) on the rotating station (II).
3. The motor stator trimming device according to claim 1, wherein: the rotary station (II) consists of a workbench (II-1), a servo motor (II-2), a bottom liquid wheel mounting plate (II-3), a bottom liquid wheel (II-4), a work placing seat (II-5), a transmission gear set (II-6), a top liquid wheel mounting seat (II-7), a top pressing liquid wheel (II-8), a workpiece positioning pin (II-9) and a servo motor mounting seat (II-10); wherein the workbench (II-1) is fixedly installed, the servo motor (II-2) is installed below the workbench (II-1) through a servo motor installation seat (II-10), an extension shaft of the servo motor (II-2) is connected with a pinion of the transmission gear set (II-6), the work placing seat (II-5) is matched with the transmission gear set (II-6), a gearwheel of the transmission gear set (II-6) is coaxial with the work placing seat (II-5), the work placing seat (II-5) is driven to rotate through the servo motor (II-2), the electronic stator (V) is fixed on the work placing seat (II-5) through a workpiece positioning pin (II-9), a copper wire of the electronic stator (V) and one end of the copper wire are arranged below the workbench (II-1), and four groups of top pressing liquid wheels (II-8) are arranged around the large gear of the transmission gear set (II-6) ) The transmission gear set (II-6) is guided and compressed, the lower end of the working placement seat (II-5) is frustum-shaped and is matched with four groups of bottom liquid wheels (II-4) arranged on the bottom liquid wheel mounting plate (II-3), the bottom liquid wheel mounting plate (II-3) is arranged below the working table (II-1), and the rotation of an electronic stator (V) on the working placement seat (II-5) is realized through a servo motor (II-2), so that copper wires (V-2) distributed circumferentially are cut off.
4. The motor stator trimming device according to claim 1, wherein: the wire shearing device (III) is composed of an installation bottom plate a (III-1), a linear guide rail (III-2), a sliding block (III-3), a sensor (III-4), a bearing seat a (III-5), a ball nut (III-6), a screw rod (III-7), a bearing seat b (III-8), a coupler (III-9), a motor seat installation vertical plate (III-10), a motor seat installation transverse plate (III-11), a motor installation seat (III-12), a servo motor (III-13), an air shear clamp installation seat (III-14), a proximity switch (III-15), an air shear clamp installation bottom plate (III-16), an air shear clamp (III-17), a clamp head (III-18), a clamp head installation block (III-19), a clamping jaw air cylinder (III-20), a sliding table air cylinder (III-21), A connecting plate (3-22); wherein the mounting base plate a (III-1) is fixedly arranged below the workbench (II-1), two groups of linear guide rails (III-2) are arranged on the mounting base plate a (III-1), the slide block (III-3) is matched with the linear guide rails (III-2), the connecting plate (3-22) is arranged on the slide block (III-3), the connecting plate (3-22) is connected with a ball nut (III-6), the ball nut (III-6) is matched with the screw rod (III-7), the ball nut (III-6) can slide up and down along the screw rod (III-7), two ends of the screw rod (III-7) are respectively matched with the bearing seat a (III-5) and the bearing seat b (III-8), the screw rod (III-7) rotates to drive the ball nut (III-6) to move up and down, the motor seat mounting vertical plate (III-10) and the motor seat mounting transverse plate (III-11) are arranged on the mounting base plate The air-assisted hydraulic control device is characterized in that the mounting base plate a (III-1) is arranged, the motor mounting base (III-12) is arranged below a motor base mounting transverse plate (III-11), the servo motor (III-13) is arranged on the motor mounting base (III-12), an extension shaft of the servo motor (III-13) is connected with the screw rod (III-7) through the coupling (III-9), the servo motor (III-13) drives the screw rod (III-7) to rotate, the air-assisted hydraulic tong mounting base plate (III-16) is vertically arranged on the connecting plate (3-22), the sliding table air cylinder (III-21) is arranged on the air-assisted hydraulic tong mounting base plate (III-16), the proximity switch (III-15) is used for limiting the sliding range of the sliding table air cylinder (III-21), and the air-assisted hydraulic tong mounting base (III-14) is connected with the sliding table air cylinder (III, the air-cutting pliers mounting seat (III-14) is driven to move through the sliding table air cylinder (III-21), so that the air-cutting pliers (III-17) mounted on the air-cutting pliers mounting seat (III-14) can move, the chuck mounting block (III-19) is mounted on the chuck mounting block (III-19) on one side of the air-cutting pliers mounting seat (III-14) and located below the air-cutting pliers (III-17), the chuck clamping jaw air cylinder (III-20) is connected with the chuck (III-18), the chuck (III-20) drives the chuck (III-18) to clamp a connecting piece (V-1) of the electronic stator (V) before wire cutting, and the air-cutting pliers (III-17) cut off redundant copper wires (V-2) to finish the wire cutting operation.
5. The motor stator trimming device according to claim 1, wherein: the waste recovery device (IV) consists of an installation bottom plate b (IV-1), a reinforcing rib (IV-2), an installation vertical plate (IV-3), a blanking port installation block a (IV-4), a blanking port installation bottom plate (IV-5), a blanking port installation block b (IV-6), a blanking port fixing seat a (IV-7), a blanking port fixing seat b (IV-8), a blanking port (IV-9), a waste collection box (IV-10), a collection box base (IV-11) and a copper wire detection sensor (IV-12); wherein the mounting bottom plate b (IV-1) is fixedly mounted, the mounting vertical plate (IV-3) is mounted on the mounting bottom plate b (IV-1), the mounting bottom plate b (IV-1) is connected with the mounting vertical plate (IV-3) through the reinforcing rib (IV-2), the blanking port mounting block a (IV-4) is connected with the mounting vertical plate (IV-3), the blanking port mounting bottom plate (IV-5) is connected with the blanking port mounting block a (IV-4) in an overlapping manner and is positioned on the upper part of the blanking port mounting block a (IV-4), the blanking port fixing seat a (IV-7) is connected with the upper end of the blanking port mounting bottom plate (IV-5), the blanking port fixing seat b (IV-8) is connected with the blanking port mounting block b (IV-6), and the upper end and the lower end of the cylindrical blanking port (IV-9) are fixedly connected with the blanking port fixing seat b (IV-8) through the blanking port fixing seat a (IV-7) And (3) determining that the lower part of the blanking port (IV-9) is matched with a waste collection box (IV-10) arranged on a collection box base (IV-11), a copper wire (V-2) is cut off and then falls into the waste collection box (IV-10), and a copper wire detection sensor (IV-12) is arranged on one side of the waste collection box (IV-10) and is used for detecting the copper wire (V-2) in the waste collection box (IV-10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811079291.2A CN110899569A (en) | 2018-09-17 | 2018-09-17 | Motor stator trimming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811079291.2A CN110899569A (en) | 2018-09-17 | 2018-09-17 | Motor stator trimming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110899569A true CN110899569A (en) | 2020-03-24 |
Family
ID=69812598
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811079291.2A Pending CN110899569A (en) | 2018-09-17 | 2018-09-17 | Motor stator trimming device |
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| Country | Link |
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| CN (1) | CN110899569A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113977808A (en) * | 2021-11-25 | 2022-01-28 | 重庆市科诚电机制造有限公司 | Rubber separation and recovery device for waste stator of motor |
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| CN103008505A (en) * | 2012-12-14 | 2013-04-03 | 苏州菱欧自动化设备有限公司 | Automatic shearing device for stator copper wire |
| CN103223450A (en) * | 2013-04-07 | 2013-07-31 | 苏州菱欧自动化设备有限公司 | Stator wire end cutting machine |
| CN203526087U (en) * | 2013-10-24 | 2014-04-09 | 大连华工创新科技股份有限公司 | Detection and cutting equipment for membrane material |
| CN105118662A (en) * | 2015-08-27 | 2015-12-02 | 苏州市圣玛特电机设备制造有限公司 | Wire shearing mechanism of vertical winding machine |
| CN205004178U (en) * | 2015-08-27 | 2016-01-27 | 苏州市圣玛特电机设备制造有限公司 | Single -end double -station turntable formula coiling machine trimming subassembly |
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2018
- 2018-09-17 CN CN201811079291.2A patent/CN110899569A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103008505A (en) * | 2012-12-14 | 2013-04-03 | 苏州菱欧自动化设备有限公司 | Automatic shearing device for stator copper wire |
| CN103223450A (en) * | 2013-04-07 | 2013-07-31 | 苏州菱欧自动化设备有限公司 | Stator wire end cutting machine |
| CN203526087U (en) * | 2013-10-24 | 2014-04-09 | 大连华工创新科技股份有限公司 | Detection and cutting equipment for membrane material |
| CN105118662A (en) * | 2015-08-27 | 2015-12-02 | 苏州市圣玛特电机设备制造有限公司 | Wire shearing mechanism of vertical winding machine |
| CN205004178U (en) * | 2015-08-27 | 2016-01-27 | 苏州市圣玛特电机设备制造有限公司 | Single -end double -station turntable formula coiling machine trimming subassembly |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113977808A (en) * | 2021-11-25 | 2022-01-28 | 重庆市科诚电机制造有限公司 | Rubber separation and recovery device for waste stator of motor |
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Application publication date: 20200324 |