Working method of fork transformation device of concrete guardrail
Technical Field
The invention relates to the field of concrete product processing, in particular to a working method of a fork transformation device of a concrete guardrail.
Background
Guardrail mainly used road, a bridge, the roadblock, the use in some places such as villa rail or roadside rail, in road guardrail processing, need cut into the guardrail section of different in size with road guardrail according to actual need, need cut according to dimensional requirement again, however, current cutting means, need the manual work to operate, work efficiency is low, current road guardrail cutting device, can only be suitable for the road guardrail of a small amount of types of cutting, in urban road reforms transform, need cut the guardrail, increase a fork road mouth, current cutting equipment cuts off the guardrail by artifical promotion cutting machine, recoil is great, and there is the hidden danger to staff's safety, and the cutting machine can only cut from one side of guardrail, can not cut completely, the tangent plane to the guardrail tip is not neat, need the manual work to mend neatly.
For solving above-mentioned problem, it is CN201720635444.1 to disclose patent number, including operation panel, motor, cutting wheel, cylinder, loading board, locating piece and dust absorption motor, its characterized in that: the cutting device comprises an operating table, a motor, a transmission shaft, a power line, a cutting wheel, a guide rail, a positioning plate, a bearing plate, a positioning block, a dust collection motor, a positioning pipe, a graduated scale, a limiting block and a position-adjustable positioning block, wherein the operating table is provided with a protective cover, the guide rail and the positioning plate, the motor is arranged on the operating table, the motor is provided with the transmission shaft and the power line, the cutting wheel is arranged on the transmission shaft through a reinforcing ring and penetrates through the operating table, a cylinder is arranged on the positioning plate and is provided with the power line and the piston rod, the bearing plate is provided with the sliding block, the connecting plate, the limiting block, the graduated scale and the adjusting groove, the sliding block are connected with the guide rail, the positioning block is provided with the mounting block, the mounting block is arranged on the bearing plate through a mounting bolt, the dust collection motor is arranged on the protective cover, the, the other end of the cutting rod penetrates through a limiting groove on the limiting block, so that the stability of the road guardrail in the cutting process is improved, the cutting quality of the road guardrail is enhanced, the road guardrails with different lengths can be conveniently cut by adjusting the position of the positioning block on the bearing plate, the application range of the cutting device is enlarged, the cost for manufacturing a plurality of cutting devices is reduced, the cutting wheel is arranged into a structure which can be replaced on the transmission shaft through the reinforcing ring, the stability of the cutting wheel in the rotating process is improved, the application range of the cutting device is enlarged, the dust generated in the cutting process of the road guardrail can be absorbed through the dust absorption motor and the dust absorption pipe, the environmental protection performance is improved, the universality of the cutting equipment can be improved, but the problem of larger recoil is still not solved, and the cutting machine can only cut from one side of the guardrail and cannot completely cut off, and the tangent plane at the end part of the guardrail is irregular.
Disclosure of Invention
The invention aims to provide a working method of a fork transformation device of a concrete guardrail, which aims to solve the problems in the background technology.
The technical scheme of the invention is as follows: including cutting device, the adjusting device who is used for adjusting the cutting device position that is used for cutting the guardrail, carry out heat sink and the controlling means of cooling to cutting device, cutting device is including the cutting subassembly that is used for cutting the guardrail and being used for driving the rotatory drive assembly of cutting subassembly, adjusting device is including the lifting unit who is used for driving cutting device lift and can remove the adjusting part of cutting device in guardrail both sides position, lifting unit passes through fixed establishment fixed mounting on the guardrail, the heat sink is including being used for the water spray subassembly that is used for cooling to cutting subassembly and the break-make subassembly that is used for controlling the water spray subassembly water spray, controlling means including controller and with controller electric connection's sensor assembly.
In a preferred embodiment of the present invention, the cutting assembly includes a cutting saw and a mounting frame, the cutting saw is rotatably connected to the mounting frame through a first rotating shaft, the driving assembly is fixedly mounted on the mounting frame, and the mounting frame is hinged to the adjusting assembly through a hinge joint.
In a preferred embodiment of the present invention, the driving assembly includes a driving motor disposed on the mounting frame and a gear assembly including a first gear disposed on an output end of the driving motor and a second gear disposed on the first rotating shaft, and the first gear is engaged with the second gear through a plurality of third gears.
In a preferred embodiment of the present invention, the lifting assembly includes a horizontal sliding plate and two vertically disposed driving electric cylinders, the horizontal sliding plate is simultaneously in transmission fit with the two driving electric cylinders, and the fixing mechanism includes two fixing assemblies respectively disposed at bottoms of the two driving electric cylinders.
In a preferred embodiment of the present invention, the adjusting assembly includes a swing rod and a driving electric pole, one end of the swing rod is hinged to a tripod, the tripod is fixedly installed at the top of the horizontal sliding plate, the swing rod is rotatably connected to the tripod through a second rotating shaft, the first rotating shaft is parallel to the second rotating shaft, the other end of the swing rod is hinged to a hinge joint, the end of the driving electric pole is hinged to the edge of the horizontal sliding plate through a third rotating shaft, the output end of the driving electric pole is in sliding fit with the swing rod through a sliding sleeve, and the output end of the driving electric pole is rotatably connected to the sliding sleeve through a fourth rotating shaft.
In a preferred embodiment of the invention, the fixing assembly comprises a fixing seat and two fixing side plates respectively arranged at two sides of the guardrail, the fixing seat is arranged at the bottom of the driving electric cylinder, the fixing side plates are vertically arranged, the fixing side plates comprise a clamping side plate and a hinged plate hinged with the bottom of the clamping side plate through a fifth rotating shaft, the clamping side plate is in threaded connection with the fixing seat through a screw rod, and the two hinged plates are in threaded connection through a screw rod.
In a preferred embodiment of the invention, the water spray assembly comprises a coil, one end of the coil is communicated with the on-off assembly, the other end of the coil extends to the side of the cutting saw, the on-off assembly comprises a water storage tank, a driving pump communicated with the water storage tank and an electromagnetic valve used for controlling the on-off of the coil, and the electromagnetic valve is electrically connected with the controller.
In a preferred embodiment of the present invention, the sensor assembly includes a plurality of proximity sensors, all of the proximity sensors are spaced apart along a vertical direction, and all of the proximity sensors are electrically connected to the controller.
In a preferred embodiment of the present invention, the lifting assembly is fixedly connected to a moving seat beside the guardrail, the moving seat is provided with a weight block, and the bottom of the moving seat is provided with a plurality of universal wheels.
In a preferred embodiment of the present invention, a through hole for the swing rod to pass through is disposed at a central position of the horizontal sliding plate, and the through hole has an isosceles trapezoid structure.
The invention provides a concrete guardrail fork transformation device through improvement, compared with the prior art, the concrete guardrail fork transformation device has the following improvements and advantages: can the controlgear through the controller cut the guardrail automatically, can drive the slitting saw simultaneously and cut the both sides of guardrail, can thoroughly cut off the guardrail, fixed subassembly can shift guardrail self with the recoil, avoids manual operation, avoids staff's potential safety hazard for the tangent plane of guardrail tip is neat, saves the trouble of artifical repair, and it is extravagant to reduce the unnecessary cost.
Drawings
The invention is further explained below with reference to the figures and examples:
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a first schematic perspective view of a cutting device, an adjusting device and a cooling device according to the present invention;
FIG. 4 is a top view of the cutting device, adjustment device and cooling device of the present invention;
FIG. 5 is a cross-sectional view taken along line A-A of FIG. 4;
FIG. 6 is a schematic perspective view of a cutting device, an adjusting device and a cooling device according to the present invention;
FIG. 7 is a schematic perspective view of the cutting assembly, cooling device and adjustment assembly of the present invention;
FIG. 8 is an enlarged view at B of FIG. 7;
description of reference numerals: the cutting device 1, the adjusting device 2, the cooling device 3, the cutting assembly 4, the dicing saw 41, the mounting bracket 42, the driving assembly 5, the driving motor 51, the first gear 52, the second gear 53, the third gear 54, the first rotating shaft 55, the lifting assembly 6, the driving electric cylinder 61, the horizontal sliding plate 62, the adjusting assembly 7, the swinging rod 71, the driving electric pole 72, the second rotating shaft 73, the tripod 74, the third rotating shaft 75, the sliding sleeve 76, the fourth rotating shaft 77, the coil pipe 81, the water storage tank 82, the driving pump 83, the fixing assembly 9, the fixing seat 91, the roller 92, the clamping side plate 93, the hinged plate 94, the fifth rotating shaft 95, the screw 96, the screw 97, the proximity sensor 10, the guardrail 11, the moving seat 12 and the counterweight block 13.
Detailed Description
The present invention will be described in detail with reference to fig. 1 to 8, and the technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a working method of a concrete guardrail fork reconstruction device, which comprises a cutting device 1 for cutting a guardrail 11, an adjusting device 2 for adjusting the position of the cutting device 1, a temperature reduction device 3 for reducing the temperature of the cutting device 1 and a control device, wherein the cutting device 1 comprises a cutting component 4 for cutting the guardrail 11 and a driving component 5 for driving the cutting component 4 to rotate, the adjusting device 2 comprises a lifting component 6 for driving the cutting device 1 to lift and a regulating component 7 capable of moving the position of the cutting device 1 at two sides of the guardrail 11, the lifting component 6 is fixedly arranged on the guardrail 11 through a fixing mechanism, the temperature reduction device 3 comprises a water spraying component for reducing the temperature of the cutting component 4 and a water spraying on-off component for controlling the water spraying component, the control device is including the controller and with controller electric connection's sensor assembly, reform transform the device with the fork and fix on guardrail 11 through fixed subassembly 9, starting equipment, controller control lifting unit 6 drive horizontal slide 62 and cutting assembly 4 descend, control 5 drive cutting assembly 4 rotations of drive simultaneously and cut guardrail 11 one side, detect horizontal slide 62 when sensor assembly, an electric signal of conveying gives the controller, controller control lifting unit 6 is reverse rotatory, make horizontal slide 62 drive cutting assembly 4 rise, detect horizontal slide 62 when sensor assembly, lifting unit 6 stops rotatoryly, then controller control adjustment subassembly 7 shrink drives cutting assembly 4 and removes the opposite side of guardrail 11, then controller control drive cutting assembly 4 descends and cuts the opposite side of guardrail 11.
The cutting assembly 4 comprises a cutting saw 41 and a mounting frame 42, the cutting saw 41 is rotatably connected with the mounting frame 42 through a first rotating shaft 55, the driving assembly 5 is fixedly mounted on the mounting frame 42, the mounting frame 42 is hinged to the adjusting assembly 7 through a hinge joint, the cutting saw 41 can rotate around the first rotating shaft 55, and the positions of the cutting saw 41 on the two sides of the guardrail 11 can be adjusted through the adjusting assembly 7.
The driving assembly 5 includes a driving motor 51 and a gear assembly disposed on the mounting bracket 42, the gear assembly includes a first gear 52 disposed on an output end of the driving motor 51 and a second gear 53 disposed on a first rotating shaft 55, the first gear 52 is engaged with the second gear 53 through a plurality of third gears 54, the driving motor 51 drives the first gear 52 to rotate, and drives the second gear 53 and the third gear 54 to rotate, so that the dicing saw 41 rotates.
Lifting unit 6 is including the electric jar 61 of drive of horizontal sliding plate 62 and two vertical settings, horizontal sliding plate 62 simultaneously with two electric jar 61 transmission coordination of drive, fixed establishment is including two fixed subassembly 9 that set up respectively in two electric jars 61 bottoms of drive, reforms transform the device with the fork and fixes on guardrail 11 through fixed subassembly 9, starting drive, controller control electric jar 61 drive horizontal sliding plate 62 and slitting saw 41 descend, and control drive assembly 5 drive slitting saw 41 simultaneously is rotatory cuts guardrail 11 one side.
The adjusting component 7 comprises a swinging rod 71 and a driving electric pole 72, one end of the swinging rod 71 is hinged with a tripod 74, the tripod 74 is fixedly installed on the top of the horizontal sliding plate 62, the rocking bar 71 is rotatably connected with the tripod 74 through the second rotating shaft 73, the first rotation axis 55 is parallel to the second rotation axis 73, the other end of the rocking bar 71 is hinged to the hinge, the end of the driving electric pole 72 is hinged to the edge of the horizontal sliding plate 62 through a third rotating shaft 75, the output end of the driving electric pole 72 is in sliding fit with the swing rod 71 through a sliding sleeve 76, the output end of the driving electric pole 72 is rotatably connected with the sliding sleeve 76 through a fourth rotating shaft 77, when the cutting of the side of the guard rail 11 by the cutting saw 41 is completed, the cutting saw 41 is reset, the controller then controls the drive pole 72 to retract, causing the wobble shaft 71 to rotate, moving the dicing saw 41 to the other side of the fence 11.
Fixed subassembly 9 is including fixing base 91 and two fixed curb plates that set up respectively in guardrail 11 both sides, fixing base 91 sets up in drive electric cylinder 61 bottom, the vertical setting of fixed curb plate, fixed curb plate is including centre gripping curb plate 93 and through fifth rotation axis 95 and centre gripping curb plate 93 bottom articulated slab 94, centre gripping curb plate 93 passes through screw 96 and fixing base 91 threaded connection, and two articulated slabs 94 pass through lead screw 97 threaded connection, and the bottom of fixing base 91 is provided with a plurality of running roller 92, can push device and move on guardrail 11 to realize the position of adjusting device on guardrail 11.
The water spray assembly comprises a coil 81, one end of the coil 81 is communicated with the on-off assembly, the other end of the coil 81 extends to the side of the cutting saw 41, the on-off assembly comprises a water storage tank 82, a driving pump 83 communicated with the water storage tank 82 and an electromagnetic valve used for controlling the on-off of the coil 81, the electromagnetic valve is electrically connected with the controller, and the driving pump 83 conveys water from the water storage tank 82 to the coil 81 to cool the cutting saw 41.
The sensor assembly is including a plurality of proximity sensor 10, all proximity sensor 10 set up along vertical direction interval, all proximity sensor 10 all with controller electric connection, detect horizontal slide 62 when one of them proximity sensor 10, an electric signal of conveying gives the controller, controller control drive electric cylinder 61 counter-rotation, make horizontal slide 62 drive slitting saw 41 rise, detect horizontal slide 62 when another proximity sensor 10, drive electric cylinder 61 stops rotatoryly, then controller control drive pole 72 shrink drive slitting saw 41 and remove the opposite side to guardrail 11, then controller control drive slitting saw 41 descends and cuts the opposite side of guardrail 11.
The lifting component 6 is located the side fixedly connected with of guardrail 11 and removes seat 12, it is provided with balancing weight 13 on the seat 12 to remove, the bottom of removing seat 12 is provided with a plurality of universal wheel, promotes to remove seat 12 and drives fork transformation device and remove on guardrail 11.
The horizontal sliding plate 62 is provided with a through hole at the center for the swing rod 71 to pass through, and the through hole is of an isosceles trapezoid structure, so that the swing rod 71 can swing around the second rotating shaft 73 conveniently.
The working principle is as follows: drilling a plurality of through holes for the screw rods 96 and the screw rods 97 to pass through on the guardrail 11, fixing the fork reconstruction device on the guardrail 11 through the fixing assembly 9, starting the device, controlling the driving electric cylinder 61 to drive the horizontal sliding plate 62 and the cutting saw 41 to descend by the controller, controlling the driving assembly 5 to drive the cutting saw 41 to rotate to cut one side of the guardrail 11, when one of the proximity sensors 10 detects the horizontal sliding plate 62, transmitting an electric signal to the controller, controlling the driving electric cylinder 61 to rotate reversely so that the horizontal sliding plate 62 drives the cutting saw 41 to ascend, when the other proximity sensor 10 detects the horizontal sliding plate 62, driving the electric cylinder 61 to stop rotating, then controlling the driving electric pole 72 to contract to drive the cutting saw 41 to move to the other side of the guardrail 11 by the controller, then controlling the cutting saw 41 to descend to cut the other side of the guardrail 11, repeating the steps, the automatic cutting of the guard rail 11 can be realized.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.