CN100411787C - Aluminium slab ingot gantry saw cutter of disk - Google Patents
Aluminium slab ingot gantry saw cutter of disk Download PDFInfo
- Publication number
- CN100411787C CN100411787C CNB2005100032427A CN200510003242A CN100411787C CN 100411787 C CN100411787 C CN 100411787C CN B2005100032427 A CNB2005100032427 A CN B2005100032427A CN 200510003242 A CN200510003242 A CN 200510003242A CN 100411787 C CN100411787 C CN 100411787C
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- Prior art keywords
- saw
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- slab ingot
- aluminium slab
- aluminium
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 71
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 71
- 239000004411 aluminium Substances 0.000 title claims abstract description 71
- 239000000463 material Substances 0.000 claims abstract description 8
- 238000001816 cooling Methods 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims description 17
- 238000001514 detection method Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims description 3
- 239000002828 fuel tank Substances 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 abstract description 24
- 239000000779 smoke Substances 0.000 abstract description 2
- 239000000428 dust Substances 0.000 abstract 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000012467 final product Substances 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003500 flue dust Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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Abstract
The present invention discloses a gantry type disk saw cutter for an aluminium slab ingot, which comprises a conveying roller way and a cutter frame, wherein an aluminium slab ingot loading mechanism is arranged on a material feeding end of a conveying section in the front of the saw of the conveying roller way, and a saw cutting and clamping mechanism and a gantry type cutter frame are arranged on the connecting point of the conveying section in the front of the saw and a conveying section at the rear of the saw. A travelling box and a screw rod feeding system are arranged on the gantry type cutter frame, a motor and a main shaft are arranged in the travelling box, and a circular saw disk is arranged on the main shaft; the circular saw disk is connected with a cooling system, the main shaft is connected with the motor, the saw cutting and clamping mechanism, the aluminium slab ingot loading mechanism and the screw rod feeding system are connected with a hydraulic station, and the conveying roller way and the travelling box are connected with an electrical control system. The present invention can be suitable for cutting ultra-large type aluminium slab ingots, and has the advantages of high cutting speed, high efficiency, high cutting precision, little loss when an aluminium ingot is cut, no generation of smoke and dust, and no pollution to environment.
Description
Technical field:
The present invention relates to the sawing machine that a kind of aluminium manufacturer is used to cut aluminium ingot, especially a kind of gantry saw cutter of disk that is used to cut ultra-large type aluminium slab ingot.
Background technology:
In aluminium manufacturer, in order to transport with easy to process, the long aluminium ingot that need will produce cuts into the aluminium ingot piece of segment according to certain length requirement.At present, to small-sized aluminium ingot, generally cut or flame directly carries out online cutting on production line with hydraulic pressure, and concerning face size the ultra-large type aluminium slab ingot of 1000～1650mm * 300～620mm, because its face size is excessive, can't cut with hydraulic pressure and cut, and generally adopts flame by manually cutting, not only cutting speed is slow, efficient is low but also cutting accuracy is low, the loss of aluminium ingot is bigger, and the volume of smoke that produces during cutting is also more serious to the pollution of environment.
Summary of the invention:
The objective of the invention is to: provide that a kind of cutting speed is fast, efficient is high and cutting accuracy is high, the aluminium ingot loss is little, the aluminium slab ingot gantry saw cutter of disk of environmentally safe is to overcome the deficiencies in the prior art.
The present invention constitutes like this: comprise and transmit roller-way and frame (1), transmitting roller-way is contained on the frame (1), transmitting roller-way is formed by connecting by preceding transmission section of saw (9) and saw back transmission section (10), material loading one end that transmits section (9) before saw is provided with aluminium slab ingot loader mechanism (4), aluminium slab ingot loader mechanism (4) is a frame-type swing hoistable platform, the rectangular frame (20) of aluminium slab ingot loader mechanism (4) is enclosed in and transmits between roller (12), one end of rectangular frame (20) is connected on the frame (1), the other end links to each other with hoist cylinder (21) on being contained in frame (1), on rectangular frame (20), be provided with the location by piece (22) and movable push (23), movable push (23) links to each other hoist cylinder (21) with positional cylinder (24) on being installed in frame (1), positional cylinder (24) links to each other with Hydraulic Station (26); Transmission section (9) is provided with sawing clamp mechanism (8) and planer-type frame (2) with the junction of saw back transmission section (10) before the saw, walking box (19) and screw mandrel feed system are housed on planer-type frame (2), walking box (19) links to each other with the screw mandrel feed system, in walking box (19), motor (7) and main shaft (17) are housed, circular saw disc (3) is housed on main shaft (17), circular saw disc (3) links to each other with cooling system, main shaft (17) links to each other with motor (7), sawing clamp mechanism (8), aluminium slab ingot loader mechanism (4) links to each other with Hydraulic Station (26) with the screw mandrel feed system, transmits roller-way, walking box (19) links to each other with electric control system (27); Discharging one end that transmits section (10) behind saw is provided with stopping means (5).
Go up an end relative with circular saw disc (3) in planer-type frame (2) aluminium slab ingot length scaling device (6) is housed, aluminium slab ingot length scaling device (6) links to each other with electric control system (27).
Transmit section (9) before the saw and be made of adjustable frequency motor (11) and transmission roller (12), transmit roller (12) and driven by adjustable frequency motor (11), adjustable frequency motor (11) links to each other with electric control system (27).
Sawing clamp mechanism (8) is made of fix to clamp piece (14), movable clamp (15) and the clamping cylinder (16) that are fixed on the frame (1), fix to clamp piece (14) and movable clamp (15) and be separately fixed at the two ends and the positioned opposite of frame (1), movable clamp (15) links to each other with clamping cylinder (16), and clamping cylinder (16) links to each other with Hydraulic Station (26).
Aluminium slab ingot length scaling device (6) is a generating laser.
The screw mandrel feed system is made of screw mandrel (18) and hydraulic motor, and screw mandrel (18) links to each other by fluid motor-driven and with walking box (19), and hydraulic motor links to each other with Hydraulic Station (26).
Be provided with stroke detection switch (25) at the two ends of planer-type frame (2), stroke detection switch (25) links to each other with electric control system (27).
Bottom at circular saw disc (3) is provided with chip removal device.
Hydraulic Station is made up of two vane pumps, control valve group, fuel tank and cold filtration and other hydraulic pressure auxiliaries.
Electric control system is made up of main control cabinet, reduced voltage starting cabinet and manual control box three parts, and adopts PLC control.
The present invention adopts circular saw disc as cutting part, cutting applicable to the ultra-large type aluminium slab ingot of face size between 1000～1650mm * 300～620mm, compare with the artificial flame cutting that prior art adopts, the present invention is machinery cutting automatically, and cutting speed is fast, efficient is high, can cut aluminium ingot accurately as requested by generating laser, the cutting accuracy height, and when cutting aluminium ingot loss little, do not produce flue dust, environmentally safe.
Description of drawings:
Accompanying drawing 1 is a structural representation of the present invention;
Accompanying drawing 2 is the vertical view of accompanying drawing 1;
Accompanying drawing 3 is the A-A cutaway view of accompanying drawing 2;
Accompanying drawing 4 is the structural representation of aluminium slab ingot loader mechanism of the present invention;
Accompanying drawing 5 is the vertical view of aluminium slab ingot loader mechanism of the present invention.
The specific embodiment:
Embodiments of the invention: shown in accompanying drawing 1-5, the transmission roller-way is housed on frame 1, transmission section 9 is provided with sawing clamp mechanism 8 and planer-type frame 2 with the junction of saw back transmission section 10 before the saw that transmits roller-way, walking box 19 and screw mandrel feed system are set on planer-type frame 2, walking box 19 links to each other with electric control system 27, electric control system 27 is made up of main control cabinet, reduced voltage starting cabinet, manual control box three parts, and adopts PLC control.The box 19 of will walking links to each other with the screw mandrel feed system, and in walking box 19, motor 7 and main shaft 17 are installed, circular saw disc 3 is contained on the end of main shaft 17, the other end of main shaft 17 is connected on the power output shaft of motor 7, and circular saw disc 3 linked to each other with cooling system, when cooling system carries out sawing work at circular saw disc 3, from the chip removal well, water is delivered in the spray cooling tube by water pump, circular saw disc 3 is directly cooled off, and backwater flows back to the chip removal well by the skewed slot under the workbench.Height water level limiter control water level is arranged in the chip removal well.Position installing generating laser 6 relative with circular saw disc 3 on another end carriage of planer-type frame 2 links to each other generating laser 6 with electric control system 27, and the saw sword of generating laser 6 and circular saw disc 3 is in a straight line get final product.Wherein sawing clamp mechanism 8 is made up of fix to clamp piece 14, movable clamp 15 and the clamping cylinder 16 that are fixed on the frame 1, fix to clamp piece 14 and movable clamp 15 and be separately fixed at the two ends and the positioned opposite of frame 1, movable clamp 15 is connected on the clamping cylinder 16, clamping cylinder 16 links to each other with Hydraulic Station 26, Hydraulic Station 26 is made up of hydraulic pressure auxiliaries such as two vane pumps, control valve group, fuel tank and cold filtrations, and being used for provides pressure oil and control the action of executing agency to oil cylinder and hydraulic motor; The screw mandrel feed system is made of screw mandrel 18 and hydraulic motor, and hydraulic motor links to each other with Hydraulic Station 26, and screw mandrel 18 links to each other by fluid motor-driven and with walking box 19, by screw mandrel 18 drive the boxes 19 of walking finish advance, backward movement; In addition, for advancing to cutting, retreat and detect, be provided with stroke detection switch 25 at the two ends of planer-type frame 2, stroke detection switch 25 links to each other with electric control system 27, when detecting forward travel, on guidance panel, configure the cutting stroke according to aluminium slab ingot finished size, the stroke of motion is detected by rotary encoder, detection system is sent inverse signal when reaching the setting stroke, circular saw disc 3 fast returns, for guaranteeing device security, the limit is provided with limit switch advancing, setback is provided with speed reducing switch, retreat and put in place and retreat limit switch, deceleration is returned in control respectively, stop and safety margins.Aluminium ingot is to transmitting the impact of roller-way 1 when reducing material loading, prolong the service life of transmitting roller-way, material loading one end that transmits section 9 before saw is provided with aluminium slab ingot loader mechanism 4, and discharging one end that transmits section 10 behind saw is provided with stopping means 5, aluminium ingot after preventing to cut is gone out frame 1, plays safety and protects anti-effect.Wherein aluminium slab ingot loader mechanism 4 is a frame-type swing hoistable platform, the rectangular frame 20 of aluminium slab ingot loader mechanism 4 is enclosed in and transmits 12 of rollers, one end of rectangular frame 20 is connected on the frame 1, the other end links to each other with hoist cylinder 21 on being contained in frame 1, on rectangular frame 20, be provided with the location by piece 22 and movable push 23, movable push 23 links to each other with positional cylinder 24 on being installed in frame 1, and hoist cylinder 21, positional cylinder 24 link to each other with Hydraulic Station 26.Load bearing-surface at ordinary times and be lower than transmission roller 12 planes, hoist cylinder 21 piston rods stretch out during material loading, rectangular frame 20 swings are risen and are higher than and transmit 12 of rollers, the aluminium slab ingot is hung on the hoistable platform by driving, finish hoist cylinder 21 withdrawals of back, location, rectangular frame 20 swings descend, and aluminium ingot steadily is put into transmits on the roller 12, finish material loading work.In addition, send in order to make aluminium ingot low speed, to guarantee sizing accuracy, transmit section 9 before the saw of the present invention for adjustable speed designs, its transmission roller 12 links to each other with adjustable frequency motor 11, regulates the feed rate of aluminium ingot by frequency control.Bottom at circular saw disc 3 is provided with chip removal device, chip removal device is driven the aluminium bits that produce when circular saw disc 3 is sawed by sawing wind-force, fall into the skewed slot of saw bottom by the cutter seam of sawing clamping part workbench, under the impact of waterpower, send into the slag bucket in the chip removal well, in the chip removal well aluminium bits and moisture from, the aluminium bits are collected in the bucket, are according to circumstances cleared up by the people.During work, aluminium slab ingot to be cut is hung on aluminium slab ingot loader mechanism 4 with driving, send into by transmitting section 9 before the saw after finishing material loading, when soon near the sawing position, by the velocity of rotation of regulating adjustable frequency motor 11 reduction transmission rollers 12 aluminium ingot low speed is sent to, when the length mark line of delimiting in advance on red laser wire harness that generating laser 6 sends and the aluminium ingot overlaps, promptly finish the length location, clamping cylinder 16 piston rods of sawing this moment clamp mechanism 8 stretch out, promotion activity clamp 15 moves to fixing to clamp piece 14, aluminium ingot is clamped, after clamping pressure reaches setting value, motor 7 entrys into service, drive circular saw disc 3 rotations and drive circular saw disc 3 by main shaft 17 and move forward and begin aluminium ingot is cut by screw mandrel 18, after cutting finishes, circular saw disc 3 is return original position, the clamping cylinder 16 piston rods withdrawal of sawing this moment clamp mechanism 8, movable clamp 15 unclamps, aluminium slab ingot and front end stub bar continue to be fed forward, the front end stub bar is hung out from platform, when the rear end of aluminium slab ingot arrives the sawing position, sawing clamp mechanism 8 clamps aluminium ingot once more and carries out sawing, thereby finish the one-pass finished cutting, finished product aluminium ingot after the cutting is seen off by saw back transmission section 10 then, the rear end stub bar drops on the workbench, and the aluminium ingot of being sent into by next working cycles is released and hung out by platform and gets final product.
Claims (10)
1. aluminium slab ingot gantry saw cutter of disk, comprise and transmit roller-way and frame (1), transmitting roller-way is contained on the frame (1), it is characterized in that: transmit roller-way and be formed by connecting by preceding transmission section of saw (9) and saw back transmission section (10), material loading one end that transmits section (9) before saw is provided with aluminium slab ingot loader mechanism (4), aluminium slab ingot loader mechanism (4) is a frame-type swing hoistable platform, the rectangular frame (20) of aluminium slab ingot loader mechanism (4) is enclosed in and transmits between roller (12), one end of rectangular frame (20) is connected on the frame (1), the other end links to each other with hoist cylinder (21) on being contained in frame (1), on rectangular frame (20), be provided with the location by piece (22) and movable push (23), movable push (23) links to each other hoist cylinder (21) with positional cylinder (24) on being installed in frame (1), positional cylinder (24) links to each other with Hydraulic Station (26); Transmission section (9) is provided with sawing clamp mechanism (8) and planer-type frame (2) with the junction of saw back transmission section (10) before the saw, walking box (19) and screw mandrel feed system are housed on planer-type frame (2), walking box (19) links to each other with the screw mandrel feed system, in walking box (19), motor (7) and main shaft (17) are housed, circular saw disc (3) is housed on main shaft (17), circular saw disc (3) links to each other with cooling system, main shaft (17) links to each other with motor (7), sawing clamp mechanism (8), aluminium slab ingot loader mechanism (4) links to each other with Hydraulic Station (26) with the screw mandrel feed system, transmits roller-way, walking box (19) links to each other with electric control system (27); Discharging one end that transmits section (10) behind saw is provided with stopping means (5).
2. aluminium slab ingot gantry saw cutter of disk according to claim 1, it is characterized in that: go up an end relative with circular saw disc (3) in planer-type frame (2) aluminium slab ingot length scaling device (6) is housed, aluminium slab ingot length scaling device (6) links to each other with electric control system (27).
3. aluminium slab ingot gantry saw cutter of disk according to claim 1, it is characterized in that: transmit section (9) before the saw and constitute by adjustable frequency motor (11) and transmission roller (12), transmit roller (12) and driven by adjustable frequency motor (11), adjustable frequency motor (11) links to each other with electric control system (27).
4. aluminium slab ingot gantry saw cutter of disk according to claim 1, it is characterized in that: sawing clamp mechanism (8) is made of fix to clamp piece (14), movable clamp (15) and the clamping cylinder (16) that are fixed on the frame (1), fix to clamp piece (14) and movable clamp (15) and be separately fixed at the two ends and the positioned opposite of frame (1), movable clamp (15) links to each other with clamping cylinder (16), and clamping cylinder (16) links to each other with Hydraulic Station (26).
5. aluminium slab ingot gantry saw cutter of disk according to claim 2 is characterized in that: aluminium slab ingot length scaling device (6) is a generating laser.
6. aluminium slab ingot gantry saw cutter of disk according to claim 1, it is characterized in that: the screw mandrel feed system is made of screw mandrel (18) and hydraulic motor, screw mandrel (18) links to each other by fluid motor-driven and with walking box (19), and hydraulic motor links to each other with Hydraulic Station (26).
7. aluminium slab ingot gantry saw cutter of disk according to claim 1 is characterized in that: be provided with stroke detection switch (25) at the two ends of planer-type frame (2), stroke detection switch (25) links to each other with electric control system (27).
8. aluminium slab ingot gantry saw cutter of disk according to claim 1 is characterized in that: the bottom at circular saw disc (3) is provided with chip removal device.
9. aluminium slab ingot gantry saw cutter of disk according to claim 1 is characterized in that: Hydraulic Station is made up of two vane pumps, control valve group, fuel tank and cold filtration and hydraulic pressure auxiliary.
10. aluminium slab ingot gantry saw cutter of disk according to claim 1 is characterized in that: electric control system is made up of main control cabinet, reduced voltage starting cabinet and manual control box three parts, and adopts PLC control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100032427A CN100411787C (en) | 2005-10-17 | 2005-10-17 | Aluminium slab ingot gantry saw cutter of disk |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100032427A CN100411787C (en) | 2005-10-17 | 2005-10-17 | Aluminium slab ingot gantry saw cutter of disk |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1745943A CN1745943A (en) | 2006-03-15 |
| CN100411787C true CN100411787C (en) | 2008-08-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2005100032427A Active CN100411787C (en) | 2005-10-17 | 2005-10-17 | Aluminium slab ingot gantry saw cutter of disk |
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| Country | Link |
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| CN (1) | CN100411787C (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2345044A1 (en) * | 2008-09-10 | 2011-07-20 | 9128-5270 Quebec Inc. | Process for making high electrical conductivity aluminium plates |
| CN102699439A (en) * | 2012-06-01 | 2012-10-03 | 东莞市润华铝业有限公司 | Work-piece cutting and cooling system |
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|---|---|
| CN1745943A (en) | 2006-03-15 |
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