CN112060217A

CN112060217A - Automatic processing and production system and production method for plate-type furniture

Info

Publication number: CN112060217A
Application number: CN202010888947.6A
Authority: CN
Inventors: 刘伟; 刘若男
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-08-28
Filing date: 2020-08-28
Publication date: 2020-12-11

Abstract

The invention provides an automatic processing production line and a production method of plate-type furniture, which comprise the following steps: the placing table is used for placing the wood board to be processed; the feeding device comprises a support and a plurality of transmission parts arranged on the support, each transmission part comprises a transmission motor and a plurality of rollers, the number of the rollers is multiple, and the rotation directions of the rollers are the same; the cutting machine comprises a rack, a cutting platform is arranged on the rack, and a cutter is arranged above the cutting platform; the conveying device comprises a driving motor and a conveying belt in transmission connection with the driving motor; the material taking device comprises a mounting frame, and a material taking plate which is slidably mounted on the mounting frame and is provided with a plurality of sucking pieces; material collecting device and transportation track, the pulley sets up on the transportation track. The automatic processing production line and the production method for the plate-type furniture have the advantages of labor saving, high production efficiency and high safety factor.

Description

Automatic processing and production system and production method for plate-type furniture

Technical Field

The invention relates to the field of automatic production of boards, in particular to an automatic processing and production system and method for board-type furniture.

Background

In the prior art, a large plate is often required to be cut into a required size for processing the plate, in the prior art, the plate needs to be manually collected from a machine after being cut, and then is stacked and moved to the next procedure, so that the manual labor intensity is high, the efficiency is low, and safety risk exists when a person takes the cut plate from the vicinity of the machine.

In view of the above, there is a need for a new automatic processing line and a new method for manufacturing panel furniture, which solve or at least alleviate the above technical drawbacks.

Disclosure of Invention

The invention mainly aims to provide an automatic processing and production system and a production method for plate-type furniture, and aims to solve the technical problems that in the prior art, the production efficiency of plates after manual carrying and cutting is low and safety risks exist.

In order to achieve the above object, the present invention provides an automatic processing and producing system for plate-type furniture, comprising:

the placing table is used for placing the wood board to be processed;

the feeding device comprises a support and a plurality of transmission parts arranged on the support, each transmission part comprises a transmission motor and a plurality of rollers, the number of the rollers is multiple, and the rotation directions of the rollers are the same;

the cutting machine comprises a rack, a cutting platform is arranged on the rack, and a cutter is arranged above the cutting platform;

the conveying device comprises a driving motor and a conveying belt in transmission connection with the driving motor;

the material taking device comprises a mounting frame and a material taking plate which is slidably mounted on the mounting frame, and a plurality of suction pieces are arranged on the material taking plate;

the receiving device comprises a flat object placing plate and a baffle plate which is slidably arranged on the side edge of the object placing plate, and a pulley is arranged at the bottom of the receiving device;

the conveying track, the pulley set up in on the conveying track, still install sliding motor on the pulley.

Preferably, the rack is further provided with a slide rail, and the slide rail is provided with a plurality of slide blocks.

Preferably, the material taking device further comprises a telescopic cylinder, and an output shaft of the telescopic cylinder is connected with the material taking disc so as to drive the material taking disc to move in the vertical direction through the telescopic cylinder.

Preferably, the material taking device further comprises a vacuum cylinder, the sucking piece is a vacuum chuck, and the vacuum cylinder is connected with the vacuum chuck through an air pipe.

Preferably, still be provided with first sensor on the material collecting device, first sensor is used for the response the position of the plank on the fetching disc, first sensor with vacuum cylinder signal connection.

Preferably, be provided with the guide rail on the mounting bracket, be provided with the guide slot on the material taking disc, the material taking disc can along the direction of motion of conveyer belt removes, the mounting bracket still include many horizontal poles and with many vertical poles of many horizontal pole perpendicular connections, it is a plurality of it is in to inhale a evenly distributed on many horizontal poles and many vertical poles.

Preferably, a second sensor is arranged on the mounting frame and used for sensing the position of the wood board on the conveying device, and the second sensor is in signal connection with the telescopic cylinder.

Preferably, the material receiving device further comprises an upper plate and a lower plate arranged opposite to the upper plate, the upper plate and the lower plate are connected through two connecting plates arranged in a crossed mode, the two connecting plates are hinged at the crossed position, and a spring is further arranged between the upper plate and the lower plate.

Preferably, the object placing platform is arranged on the upper plate, and an elastic piece is arranged between the upper plate and the object placing platform.

The production method of the automatic processing production line of the panel furniture is applied to the automatic processing production system of the panel furniture, and comprises the following steps:

s1, placing the wood boards to be processed on the placing table, placing the wood boards to be processed on a feeding device one by one, driving a plurality of rollers to rotate in one direction by a driving motor on the feeding device, so as to drive the wood boards to be processed placed on the rollers to move towards a cutting machine, and when the wood boards to be processed move to a preset position of a cutting platform, driving the motor to control a cutter to move downwards so as to cut off the wood boards;

s2, moving the cut wood boards along with the conveying device, when the wood boards move to a preset position, sucking the wood boards by a plurality of sucking pieces of the taking device, moving the wood boards along with the taking device to the receiving device, and when the wood boards are fully collected, conveying the receiving device to the next process or conveying the wood boards to a warehouse along with the conveying rail.

In the technical scheme of the invention, the automatic processing production system and the production method for the plate-type furniture comprise the following steps: the placing table is used for placing the wood board to be processed; the feeding device comprises a support and a plurality of transmission parts arranged on the support, each transmission part comprises a transmission motor and a plurality of rollers, the number of the rollers is multiple, and the rotation directions of the rollers are the same; the cutting machine comprises a rack, a cutting platform is arranged on the rack, and a cutter is arranged above the cutting platform; the conveying device comprises a driving motor and a conveying belt in transmission connection with the driving motor; the material taking device comprises a mounting frame, and a material taking plate which is slidably mounted on the mounting frame and is provided with a plurality of sucking pieces; the receiving device comprises a flat storage plate and a baffle plate which is slidably arranged on the side edge of the flat storage plate, and the bottom of the receiving device is provided with a pulley; the conveying track, the pulley sets up on the conveying track. According to the scheme, the placing table is used for placing the wood boards to be processed, the wood boards to be processed can be manually placed on the feeding device one by one, the transmission motor on the feeding device drives the plurality of rollers to select towards one direction so as to drive the wood boards to be processed placed on the rollers to move towards the cutting machine, and when the wood boards to be processed move to the preset position of the cutting platform, the driving motor controls the cutter to move downwards so as to cut off the wood boards; of course, the motor can be driven to control the cutter to cut downwards at preset time intervals. The plank after the cutting moves along with the conveying device, when the plank moves to the preset position, a plurality of suction pieces of the taking device suck the plank, and then the plank moves along with the taking device to the taking device. When the wood boards are fully collected, the material receiving device can be conveyed to the next working procedure or conveyed to a warehouse along with the conveying track. The automatic blanking and collecting device can realize automatic blanking and automatic collection of plates, replaces the mode of manually blanking and collecting one by one in the prior art, and has the advantages of labor saving, high production efficiency and high safety factor.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.

Fig. 1 is a schematic perspective view of an automated processing and production system for plate-type furniture according to an embodiment of the present invention;

FIG. 2 is a schematic perspective view of a material taking tray according to an embodiment of the present invention;

fig. 3 is a schematic perspective view of a material receiving device according to an embodiment of the present invention.

The reference numbers illustrate:

reference numerals	Name (R)	Reference numerals	Name (R)
				1	Placing table	2	Feeding device
21	Support frame	22	Roller wheel
				3	Cutting machine	31	Rack
32	Cutting knife	4	Conveyor belt
				5	Material taking device	51	Mounting rack
52	Material taking disc	53	Suction piece
				6	Material receiving device	61	Storage platform
62	Baffle plate	63	Pulley wheel
				64	Upper plate	65	Lower plate
66	Connecting plate	7	Transportation rail
				8	Sliding block	511	Cross bar
512	Vertical rod	9	Elastic piece

The implementation, functional features and advantages of the present invention will be further explained with reference to the accompanying drawings.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.

It should be noted that all the directional indicators (such as the upper and lower … …) in the embodiment of the present invention are only used to explain the relative position relationship, movement, etc. of the components in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indicator is changed accordingly.

In addition, the descriptions related to "first", "second", etc. in the present invention are only for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature.

Moreover, the technical solutions in the embodiments of the present invention may be combined with each other, but it is necessary to be able to be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent, and is not within the protection scope of the present invention.

Referring to fig. 1 to 3, the present invention provides an automatic processing and producing system for panel furniture, comprising:

the wood board processing device comprises a placing table 1, wherein the placing table 1 is used for placing a wood board to be processed;

the feeding device 2 comprises a support 21 and a plurality of transmission parts arranged on the support 21, each transmission part comprises a transmission motor and a plurality of rollers 22, the number of the rollers 22 is multiple, and the rotation directions of the rollers 22 are the same;

the cutting machine 3 comprises a frame 31, a cutting platform is arranged on the frame 31, and a cutter 32 is arranged above the cutting platform;

the conveying device comprises a driving motor and a conveying belt 4 in transmission connection with the driving motor;

the material taking device 5 comprises a mounting frame 51, a material taking disc 52 which is slidably mounted on the mounting frame 51, and a plurality of suction pieces 53 are arranged on the material taking disc 52;

the material receiving device 6 comprises a flat storage plate and a baffle plate 62 which is slidably arranged on the side edge of the storage plate 61, and the bottom of the material receiving device 6 is provided with a pulley 63;

the conveying track 7 and the pulley 63 are arranged on the conveying track 7.

In the above embodiment, the placing table 1 is used for placing boards to be processed, the boards to be processed can be manually placed on the feeding device 2 one by one, the driving motor on the feeding device 2 drives the plurality of rollers 22 to rotate in one direction, so as to drive the boards to be processed placed on the rollers 22 to move towards the cutting machine 3, and when the boards to be processed move to a preset position of the cutting platform, the driving motor controls the cutter 32 to move downwards so as to cut off the boards; of course, the motor may be driven to control the cutter 32 to cut downwards at preset intervals. The cut boards move with the conveyor and when moved to a predetermined position, the boards are picked up by the plurality of pickers 53 of the take off device 5 and then moved with the take off device 5 onto the take off device 6. When the wood boards are fully collected, the material receiving device 6 can be conveyed to the next working procedure or conveyed to a warehouse along with the conveying track 7. This embodiment can realize the automatic unloading and the automatic collection of panel, has replaced the mode that adopts artifical unloading and artifical the collection among the prior art, has the advantage that can use manpower sparingly, production efficiency height and factor of safety are high.

According to a preferred embodiment of the present invention, the frame 31 is further provided with a slide rail, and the slide rail is provided with a plurality of sliders 8. The slide block 8 is arranged close to the cutting machine 3 and mainly plays a supporting role. Since downward pressure may be applied to the roller 22 when the cutter 32 performs downward cutting at a position close to the cutter 3, the roller 22 is easily damaged, and the slider 8 is provided to reduce the impact on the roller 22 when the cutter 32 performs downward cutting.

Further, the material taking device 5 further comprises a telescopic cylinder, and an output shaft of the telescopic cylinder is connected with the material taking disc 52 so as to drive the material taking disc 52 to move in the vertical direction through the telescopic cylinder. When the plate moves to the preset position, the material taking disc 52 is driven by the telescopic cylinder to move downwards to take up the plate.

Further, extracting device 5 still includes vacuum cylinder, and piece 53 is the vacuum chuck for suction, and vacuum cylinder passes through the trachea with the vacuum chuck and is connected. When the take-up tray 52 moves downwards until the suction piece 53 contacts the board, the vacuum cylinder draws air to vacuum so that the vacuum chuck sucks the board. In addition, when the wood board needs to be put down, the vacuum cylinder releases air to enable the vacuum chuck to not suck the wood board any more, and the wood board is taken and placed.

Further, the material receiving device 6 is further provided with a first sensor, the first sensor is used for sensing the position of the wood board on the material taking disc 52, and the first sensor is in signal connection with the vacuum cylinder. The first sensor can be arranged to sense the position of the wood board, and when the wood board moves to the discharging position, the first sensor sends a control signal to the vacuum cylinder to put down the wood board.

Further, the mounting frame 51 is provided with guide rails, the material taking disc 52 is provided with guide grooves, the material taking disc 52 can move along the moving direction of the conveyor belt 4, the mounting frame 51 further comprises a plurality of cross rods 511 and a plurality of vertical rods 512 vertically connected with the cross rods 511, and the plurality of sucking pieces 53 are uniformly distributed on the cross rods 511 and the vertical rods 512. The take-up tray 52 is slidably connected to the mounting frame 51 to move the boards to the take-up device 6, and a plurality of suction cups are provided to ensure the stability of the take-up.

Further, a second sensor is arranged on the mounting frame 51, the second sensor is used for sensing the position of the wood board on the conveying device, and the second sensor is in signal connection with the telescopic cylinder. When the wood board moves to a preset position on the conveying device, the second sensor sends a control signal to the telescopic cylinder to control the material taking device 5 to suck the wood board.

Further, the material receiving device 6 further comprises an upper plate 64 and a lower plate 65 arranged opposite to the upper plate 64, the upper plate 64 and the lower plate 65 are connected through two connecting plates 66 arranged in a crossed mode, the two connecting plates 66 are hinged at the crossed position, and a spring is further arranged between the upper plate 64 and the lower plate 65. This setting can realize that upper plate 64 pushes down according to the weight of the plank of collecting automatically, avoids the phenomenon on the storage platform 61 can't accurately be placed to too high and follow-up panel of panel stack.

Further, the platform 61 is disposed on the upper plate 64, and the elastic member 9 is disposed between the upper plate 64 and the platform 61. The elastic member 9 may be a rubber layer to reduce the impact of the falling board on the material receiving device 6.

Further, a sliding motor is further installed on the pulley 63, and after the collecting device collects the wood, the sliding motor can be controlled to move in a remote mode, so that the material collecting device 6 is moved to a target position.

A production method of an automatic processing production line of plate-type furniture comprises the following steps: the wood boards to be processed are placed on the placing table (1), the wood boards to be processed are placed on the feeding device (2) one by one, the transmission motor on the feeding device (2) drives the plurality of rollers (22) to rotate towards one direction, so that the wood boards to be processed placed on the rollers (22) are driven to move towards the cutting machine (3), and when the wood boards to be processed move to a preset position of the cutting platform, the driving motor controls the cutter (32) to move downwards so as to cut off the wood boards; the wood board after cutting moves along with the conveying device, when the wood board moves to a preset position, the wood board is sucked by a plurality of sucking pieces (53) of the taking device (5) and then moves to the collecting device (6) along with the taking device (5), and after the wood board is fully collected, the collecting device (6) is conveyed to the next process or conveyed to a warehouse along with the conveying rail (7). The manual blanking and manual collection mode is replaced in the prior art, and the automatic blanking machine has the advantages of being capable of saving labor, high in production efficiency and high in safety factor.

The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications and equivalents of the technical spirit of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims

1. An automatic processing production system for plate-type furniture is characterized by comprising:

the wood board processing device comprises a placing table (1), wherein the placing table (1) is used for placing a wood board to be processed;

the feeding device (2) comprises a support (21) and a plurality of transmission pieces mounted on the support (21), each transmission piece comprises a transmission motor and a plurality of rollers (22), the number of the rollers (22) is multiple, and the rotation directions of the rollers (22) are the same;

the cutting machine (3) comprises a rack (31), a cutting platform is arranged on the rack (31), and a cutter (32) is arranged above the cutting platform;

the conveying device comprises a driving motor and a conveying belt (4) in transmission connection with the driving motor;

the material taking device (5) comprises a mounting frame (51), and a material taking disc (52) which is slidably mounted on the mounting frame (51), wherein a plurality of suction pieces (53) are arranged on the material taking disc (52);

the material receiving device (6) comprises an object placing platform (61) and a baffle plate (62) which is slidably arranged on the side edge of the object placing platform (61), and a pulley (63) is arranged at the bottom of the material receiving device (6);

the conveying track (7), pulley (63) set up in on the conveying track (7), install the slip motor on pulley (63).

2. The automated processing and production system for the panel-type furniture according to claim 1, wherein the rack (31) is further provided with a slide rail, and the slide rail is provided with a plurality of sliding blocks (8).

3. The automatic processing and production system for the plate-type furniture according to claim 1, wherein the material taking device (5) further comprises a telescopic cylinder, and an output shaft of the telescopic cylinder is connected with the material taking disc (52) so as to drive the material taking disc (52) to move in the vertical direction through the telescopic cylinder.

4. The automatic processing and production system for the panel-type furniture according to claim 1, wherein the material taking device (5) further comprises a vacuum cylinder, the sucking member (53) is a vacuum chuck, and the vacuum cylinder is connected with the vacuum chuck through an air pipe.

5. The automatic processing and production system for the panel furniture according to claim 4, wherein the material receiving device (6) is further provided with a first sensor, the first sensor is used for sensing the position of the wood board on the material taking disc (52), and the first sensor is in signal connection with the vacuum cylinder.

6. The automatic processing and production system for the panel furniture according to claim 1, wherein the mounting rack (51) is provided with guide rails, the material taking tray (52) is provided with guide grooves, the material taking tray (52) can move along the moving direction of the conveyor belt (4), the mounting rack (51) further comprises a plurality of cross bars (511) and a plurality of vertical bars (512) vertically connected with the cross bars (511), and the plurality of sucking parts (53) are uniformly distributed on the cross bars (511) and the vertical bars (512).

7. The automated processing and production system for panel-type furniture according to claim 1, wherein a second sensor is arranged on the mounting frame (51), the second sensor is used for sensing the position of the wood board on the conveying device, and the second sensor is in signal connection with the telescopic cylinder.

8. The automated processing and production system for the panel-type furniture according to claim 1, wherein the material receiving device (6) further comprises an upper plate (64) and a lower plate (65) arranged opposite to the upper plate (64), the upper plate (65) and the lower plate (65) are connected through two connecting plates (66) arranged in a crossed manner, the two connecting plates (66) are hinged at the crossed position, and a spring is arranged between the upper plate (64) and the lower plate (65).

9. The automated panel furniture manufacturing system according to claim 8, wherein the storage platform (61) is disposed on the upper panel (64), and a resilient member (9) is disposed between the upper panel (64) and the storage platform (61).

10. A production method of an automatic processing production line of panel furniture, which is applied to the automatic processing production system of panel furniture as claimed in any one of claims 1-9, and comprises the following steps:

s1, placing the wood boards to be processed on the placing table (1), placing the wood boards to be processed on the feeding device (2) one by one, driving a plurality of rollers (22) to rotate in one direction by a driving motor on the feeding device (2), so as to drive the wood boards to be processed placed on the rollers (22) to move towards the cutting machine (3), and when the wood boards to be processed move to a preset position of the cutting platform, driving a motor to control a cutter (32) to move downwards so as to cut off the wood boards;

s2, the cut wood boards move along with the conveying device, when the wood boards move to a preset position, the wood boards are sucked by the plurality of sucking pieces (53) of the material taking device (5) and then move along with the material taking device (5) to the material receiving device (6), and when the wood boards are fully collected, the material receiving device (6) is conveyed to the next working procedure or conveyed to a warehouse along with the conveying rail (7).