CN105478893A - Double-vehicle type size-fixed flying saw machine - Google Patents
Double-vehicle type size-fixed flying saw machine Download PDFInfo
- Publication number
- CN105478893A CN105478893A CN201510975826.4A CN201510975826A CN105478893A CN 105478893 A CN105478893 A CN 105478893A CN 201510975826 A CN201510975826 A CN 201510975826A CN 105478893 A CN105478893 A CN 105478893A
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- saw
- car
- fixed
- table top
- support
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- 238000005520 cutting process Methods 0.000 claims abstract description 71
- 230000007246 mechanism Effects 0.000 claims abstract description 41
- 230000033001 locomotion Effects 0.000 claims description 8
- 230000000717 retained effect Effects 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 abstract 1
- 239000010959 steel Substances 0.000 abstract 1
- 241000763859 Dyckia brevifolia Species 0.000 description 6
- 230000008859 change Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 235000019788 craving Nutrition 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D45/00—Sawing machines or sawing devices with circular saw blades or with friction saw discs
- B23D45/18—Machines with circular saw blades for sawing stock while the latter is travelling otherwise than in the direction of the cut
- B23D45/20—Flying sawing machines, the saw carrier of which is reciprocated in a guide and moves with the travelling stock during sawing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D45/00—Sawing machines or sawing devices with circular saw blades or with friction saw discs
- B23D45/10—Sawing machines or sawing devices with circular saw blades or with friction saw discs with a plurality of circular saw blades
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/02—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of frames; of guiding arrangements for work-table or saw-carrier
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/04—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D47/00—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
- B23D47/08—Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for bringing the circular saw blade to the workpiece or removing same therefrom
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
Abstract
The invention discloses a double-vehicle type size-fixed flying saw machine which comprises two size-fixed cutting devices, wherein the two size-fixed cutting devices are symmetrically arranged at the left side and the right side of a to-be-cut workpiece, and comprise saw vehicles, machine bases, workpiece clamping mechanisms arranged on the saw vehicles, cutting feeding mechanisms arranged on the saw vehicles, and cutting mechanisms arranged at feeding ends of the cutting feeding mechanisms; walking table tops for the saw vehicles to travel are arranged at the upper ends of the machine bases; walking mechanisms for driving the saw vehicles to travel on the walking table tops are arranged between the saw vehicles and the walking table tops; and the workpiece clamping mechanisms are cantilever type clamping mechanisms. With the adoption of the technical scheme, the two size-fixed cutting devices are symmetrically arranged to form series connection; through flexible arrangement of the various mechanisms, the coordination work of the two size-fixed cutting devices are ensured; and the two size-fixed cutting devices alternately and circularly cut the workpiece, so that the cutting efficiency is increased to be twice of that of the conventional single saw vehicle flying saw, and the requirements of a high-speed cold rolled section steel unit are met.
Description
Technical field
The present invention relates to cutting equipment, particularly a kind of two car formula fixed length flying saws being applied to the online fixed ruler cutting of cold-rolled forming section unit.
Background technology
Human society along with the progress of science and technology, the improvement of people's living standard, higher to craving for of high-quality material life; Impel cold-rolled forming section the industry such as Cemented filling, building, automobile, storage use more extensive, demand increases year by year; Simultaneously become industrial theme increasing current, efficient, energy-conservation of Pressure on Energy.Therefore in the urgent need to the development of high speed cold-rolled forming section unit, and online fixed ruler cutting is the key affecting unit speed.Online sawing conventional at present flies to saw structure is on frame guide rail, establish a walking saw car, and saw car installs clamp system and saw cutting mechanism, and saw cutting mechanism can be single saw-blade type also can be many saw blades copying type; And the one-period time of online fixed ruler cutting comprises: the acceleration of saw car is synchronous with unit, clamping work pieces, saw blade cut off workpiece, unclamp workpiece, the deceleration of saw car stops, saw car returns initial initial point totally 6 activity times; Many saw blades copying type just improves cutting efficiency and shortens pure break time, can improve unit speed within the specific limits.Online sawing conventional at present flies to saw the middle low speed cold-rolled forming section unit that can only meet below 80m/min, just can not meet its demand for the high speed unit reaching 150 ~ 200m/min.Therefore, for the demand of above-mentioned existence, it is very necessary for researching and developing a kind of fixed ruler cutting equipment adapting to the curved unit of high speed cold.
Summary of the invention
The present invention is directed to above-mentioned technical problem, propose a kind of two car formula fixed length flying saw; Two cover fixed ruler cutting devices are cascaded use by this pair of car formula fixed length flying saw; increase exponentially online fixed ruler cutting efficiency; meet the demand of the growing online fixed ruler cutting of high speed cold-rolled forming section unit; simultaneously when one group of fixed ruler cutting device needs to change circular saw bit; another group can work on without the need to compressor emergency shutdown; avoid the waste product that machine of stopping occurs while raising the efficiency, thus improve yield rate.
For reaching above object, be achieved through the following technical solutions:
Two car formula fixed length flying saw, comprising: two cover fixed ruler cutting devices, and two cover fixed ruler cutting devices are arranged symmetrically in the left and right sides of cut-off workpiece;
Fixed ruler cutting device, comprising: saw car, and support is arranged at the workpiece grip mechanism on saw car, is arranged at the cutting feed mechanism on saw car and is arranged at the cutting mechanism cutting feed mechanism supply side;
Support upper end is provided with the walking table top walked for sawing garage, is provided with and saws car to be expert at the running mechanism that table top walks for driving between saw car and walking table top;
Workpiece grip mechanism is cantilevered clamping device, and wherein its retained part is made up of two cantilever fixture blocks and the hydraulic cylinder for driving two cantilever fixture block relative motions to realize clamping;
As preferred structure, running mechanism comprises: be fixed on the line slideway on support walking table top, is fixed on support walking table top and parallel with line slideway tooth bar, the gear being fixed on the servomotor on saw car and being fixed on saw car;
Wherein, saw car is provided with the guide frame coordinated with line slideway, driven by servomotor pinion rotation, and wheel and rack engages;
As preferred structure, the feeding power mechanism of feed mechanism is made up of motor, servo leading screw and feeding movable part; Wherein, motor drives servo leading screw to realize the feed motion of feeding movable part, and cutting mechanism is fixed on feeding movable part;
As preferred structure, wherein the walking table top of support is inclined table, and the walking table top angle of inclination of the support of two cover fixed ruler cutting devices is identical;
As preferred structure, the support lower end of two cover fixed ruler cutting devices is connected as one by beam;
Technique scheme principle of the present invention, operation and feature is adopted to be described below:
Because the left and right sides that complete fixed ruler cutting device is arranged symmetrically in cut-off workpiece is overlapped in left and right two by the present invention, by servomotor, accurate speed and position control (movement of saw car and location), coordinate two cover fixed ruler cutting device in-sequences and cut off workpiece; And fixed ruler cutting device is overlapped in left and right two, and wherein the Driven by Hydraulic Cylinder cantilever fixture block clamping work pieces of side fixed ruler cutting device, the hydraulic cylinder of opposite side fixed ruler cutting device open cantilever fixture block to not interference position.Like this, while a set of fixed ruler cutting device saw car accelerates, clamping work pieces, saw blade cut workpiece synchronous with unit, another set of fixed ruler cutting device is awaited orders at initial initial point, two cover fixed ruler cutting device alternate cycles cut off workpiece, cutting efficiency brings up to the twice that conventional single saw car flies to saw, and meets the demand of high speed cold-rolled forming section unit.
In addition; two cover fixed ruler cutting devices can work independently; when a set of fixed ruler cutting device blade wear needs to change; shut down completely without the need to unit; only need reduce unit speed of production, by another set of fixed ruler cutting device complete independently fixed ruler cutting task, wait for that sawblade-replacing adds after completing; reduce the waste product that machine of stopping occurs, improve yield rate and production efficiency.
Above-mentioned explanation is only the general introduction of technical solution of the present invention, in order to technological means of the present invention can be better understood, and can be implemented according to the content of description, and can become apparent to allow above and other object of the present invention, feature and advantage, below especially exemplified by preferred embodiment, and coordinate accompanying drawing, be described in detail as follows.
Accompanying drawing explanation
The present invention is totally 2 width accompanying drawings, wherein:
Fig. 1 is main TV structure schematic diagram of the present invention.
Fig. 2 is perspective view of the present invention.
In figure: 1, hydraulic cylinder, 2, cantilever fixture block, 3, support, 4, rectilinear orbit, 5, gear, 6, tooth bar, 7, saw car, 8, servomotor, 9, sawing case, 10, circular saw bit, 11, workpiece, 12, servo leading screw, 13, motor, 14, beam.
Detailed description of the invention
Two car formula fixed length flying saws as depicted in figs. 1 and 2, comprising: two cover fixed ruler cutting devices, and two cover fixed ruler cutting devices are arranged symmetrically in the left and right sides of cut-off workpiece;
Fixed ruler cutting device, comprising: saw car 7, and support 3 is arranged at the workpiece grip mechanism on saw car 7, is arranged at the cutting feed mechanism on saw car 7 and is arranged at the cutting mechanism cutting feed mechanism supply side;
Support 3 upper end is provided with the walking table top of walking for sawing car 7, is provided with and saws car 7 to be expert at the running mechanism that table top walks for driving between saw car 7 and walking table top;
Workpiece grip mechanism is cantilevered clamping device, and wherein its retained part is made up of two cantilever fixture blocks 2 and the hydraulic cylinder 1 for driving two cantilever fixture block 2 relative motions to realize clamping;
As preferred structure, running mechanism comprises: be fixed on the line slideway 4 that support 3 is walked on table top, is fixed on the tooth bar 6 that support 3 is walked on table top and parallel with line slideway 4, the gear 5 being fixed on the servomotor 8 on saw car 7 and being fixed on saw car 7;
Wherein, saw car 7 is provided with the guide frame coordinated with line slideway 4, and servomotor 8 driven wheel 5 rotates, and gear 5 engages with tooth bar 6; Wherein, line slideway 4 is chosen as two parallel lines guide rails according to actual requirement, can increase guiding steady so qualitative;
As preferred structure, the feeding power mechanism of feed mechanism is made up of motor 13, servo leading screw 12 and feeding movable part; Wherein, motor 13 drives servo leading screw 12 to realize the feed motion of feeding movable part, and cutting mechanism is fixed on feeding movable part, and wherein cutting mechanism is made up of sawing case 9 and circular saw bit 10, and circular saw bit 10 power is provided by sawing case 9;
As preferred structure, wherein the walking table top of support 3 is inclined table, and the walking table top angle of inclination of the support 3 of two cover fixed ruler cutting devices is identical;
As preferred structure, support 3 lower end of two cover fixed ruler cutting devices is connected as one by beam 14;
Technique scheme principle of the present invention, operation and feature is adopted to be described below:
Because the left and right sides that complete fixed ruler cutting device is arranged symmetrically in cut-off workpiece is overlapped in left and right two by the present invention, by servomotor, accurate speed and position control (movement of saw car and location), coordinate two cover fixed ruler cutting device in-sequences and cut off workpiece; And fixed ruler cutting device is overlapped in left and right two, and wherein the Driven by Hydraulic Cylinder cantilever fixture block clamping work pieces of side fixed ruler cutting device, the hydraulic cylinder of opposite side fixed ruler cutting device open cantilever fixture block to not interference position.
Like this, while a set of fixed ruler cutting device saw car accelerates, clamping work pieces, saw blade cut workpiece synchronous with unit, another set of fixed ruler cutting device is awaited orders at initial initial point, two cover fixed ruler cutting device alternate cycles cut off workpiece, cutting efficiency brings up to the twice that conventional single saw car flies to saw, and meets the demand of high speed cold-rolled forming section unit.
The above, it is only preferred embodiment of the present invention, not any pro forma restriction is done to the present invention, although the present invention discloses as above with preferred embodiment, but and be not used to limit the present invention, any those skilled in the art are not departing within the scope of technical solution of the present invention, when the technology contents that appeal can be utilized to disclose is made a little change or is modified to the Equivalent embodiments of equivalent variations, in every case be the content not departing from technical solution of the present invention, according to technical spirit of the present invention to any simple modification made for any of the above embodiments, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.
Claims (5)
1. pair car formula fixed length flying saw, is characterized in that: comprise, two cover fixed ruler cutting devices, and two cover fixed ruler cutting devices are arranged symmetrically in the left and right sides of cut-off workpiece;
Described fixed ruler cutting device, comprise: saw car (7), support (3), is arranged at the workpiece grip mechanism on saw car (7), is arranged at the cutting feed mechanism on saw car (7) and is arranged at the cutting mechanism cutting feed mechanism supply side;
Described support (3) upper end is provided with the walking table top of walking for sawing car (7), is provided with and saws car (7) to be expert at the running mechanism that table top walks for driving between saw car (7) and walking table top;
Described workpiece grip mechanism is cantilevered clamping device, and wherein its retained part is made up of two cantilever fixture blocks (2) and the hydraulic cylinder (1) for driving two cantilever fixture block (2) relative motions to realize clamping.
2. according to claim 1 pair of car formula fixed length flying saw, it is characterized in that: described running mechanism comprises: be fixed on the line slideway (4) on support (3) walking table top, be fixed on support (3) walking table top and parallel with line slideway (4) tooth bar (6), the gear (5) being fixed on the servomotor (8) on saw car (7) and being fixed on saw car (7);
Wherein, saw car (7) is provided with the guide frame coordinated with line slideway (4), servomotor (8) driven wheel (5) rotates, and gear (5) engages with tooth bar (6).
3. according to claim 1 pair of car formula fixed length flying saw, is characterized in that: the feeding power mechanism of described feed mechanism is made up of motor (8), servo leading screw (12) and feeding movable part; Wherein, motor (8) drives servo leading screw (12) to realize the feed motion of feeding movable part, and cutting mechanism is fixed on feeding movable part.
4. according to claim 1 pair of car formula fixed length flying saw, is characterized in that: wherein the walking table top of support (3) is inclined table, and the walking table top angle of inclination of the support (3) of two cover fixed ruler cutting devices is identical.
5. according to claim 1 pair of car formula fixed length flying saw, is characterized in that: support (3) lower end of two cover fixed ruler cutting devices is connected as one by beam (14).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510975826.4A CN105478893B (en) | 2015-12-23 | 2015-12-23 | Double vehicle type fixed length flying saws |
Applications Claiming Priority (1)
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CN201510975826.4A CN105478893B (en) | 2015-12-23 | 2015-12-23 | Double vehicle type fixed length flying saws |
Publications (2)
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CN105478893A true CN105478893A (en) | 2016-04-13 |
CN105478893B CN105478893B (en) | 2019-02-19 |
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CN201510975826.4A Expired - Fee Related CN105478893B (en) | 2015-12-23 | 2015-12-23 | Double vehicle type fixed length flying saws |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106424921A (en) * | 2016-10-27 | 2017-02-22 | 晋江市伟业城金属制品有限公司 | Numerical control dual-flying-saw cold cutting machine |
CN107433363A (en) * | 2017-09-01 | 2017-12-05 | 苏州奥智智能设备股份有限公司 | One kind is in line pipe sawing device |
EP3928930A4 (en) * | 2019-03-15 | 2022-05-04 | Dalian Field Manufacturing Co., Ltd | Clamp and saw cutting device |
CN118023617A (en) * | 2024-04-11 | 2024-05-14 | 海阳市清鸿制衣有限公司 | Cutting device is used in guide rail processing for computerized flat knitting machine |
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DE3434671A1 (en) * | 1983-09-23 | 1985-05-15 | Elastogran Maschinenbau GmbH, 2844 Lemförde | Device for the transverse cutting of a continuously produced plastics foam strand |
JPH06277933A (en) * | 1993-03-30 | 1994-10-04 | Ube Ind Ltd | Fixed dimension sawing method for long material |
JPH06285713A (en) * | 1993-04-06 | 1994-10-11 | Ube Ind Ltd | Sizing/sawing method for long material |
CN1108982A (en) * | 1994-12-03 | 1995-09-27 | 李士华 | Program-controlled frequency-changing flying sawing machine |
CN1415449A (en) * | 2002-10-25 | 2003-05-07 | 沈阳工业学院 | High-speed precision digital control led sawing machine |
CN2629884Y (en) * | 2003-05-20 | 2004-08-04 | 扬州市南扬机械制造有限公司 | Dynamic tracking cutting machine |
CN2820400Y (en) * | 2005-09-19 | 2006-09-27 | 洛阳市双勇机器制造有限公司 | Follower flying saw machine |
CN202780679U (en) * | 2012-08-13 | 2013-03-13 | 镇江金港磁性元件有限公司(中外合资) | Automatic blanking device |
CN203636084U (en) * | 2013-12-24 | 2014-06-11 | 柳州凌云汽车零部件有限公司 | Double-station cutting machine |
CN204135456U (en) * | 2014-09-24 | 2015-02-04 | 鞍钢集团工程技术有限公司 | A kind of large gauge profile fixed length Production Line for Cutting |
CN104384602A (en) * | 2014-11-18 | 2015-03-04 | 浙江罗森博格机床有限公司 | Double-head saw cutting circular saw |
CN104785852A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Pipe cutting machine |
CN204504366U (en) * | 2015-03-12 | 2015-07-29 | 山东法因数控机械股份有限公司 | A kind of angle steel saw lathe |
CN205309443U (en) * | 2015-12-23 | 2016-06-15 | 大连三高科技发展有限公司 | Two car formula scale flying saw machine |
-
2015
- 2015-12-23 CN CN201510975826.4A patent/CN105478893B/en not_active Expired - Fee Related
Patent Citations (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3434671A1 (en) * | 1983-09-23 | 1985-05-15 | Elastogran Maschinenbau GmbH, 2844 Lemförde | Device for the transverse cutting of a continuously produced plastics foam strand |
JPH06277933A (en) * | 1993-03-30 | 1994-10-04 | Ube Ind Ltd | Fixed dimension sawing method for long material |
JPH06285713A (en) * | 1993-04-06 | 1994-10-11 | Ube Ind Ltd | Sizing/sawing method for long material |
CN1108982A (en) * | 1994-12-03 | 1995-09-27 | 李士华 | Program-controlled frequency-changing flying sawing machine |
CN1415449A (en) * | 2002-10-25 | 2003-05-07 | 沈阳工业学院 | High-speed precision digital control led sawing machine |
CN2629884Y (en) * | 2003-05-20 | 2004-08-04 | 扬州市南扬机械制造有限公司 | Dynamic tracking cutting machine |
CN2820400Y (en) * | 2005-09-19 | 2006-09-27 | 洛阳市双勇机器制造有限公司 | Follower flying saw machine |
CN202780679U (en) * | 2012-08-13 | 2013-03-13 | 镇江金港磁性元件有限公司(中外合资) | Automatic blanking device |
CN203636084U (en) * | 2013-12-24 | 2014-06-11 | 柳州凌云汽车零部件有限公司 | Double-station cutting machine |
CN204135456U (en) * | 2014-09-24 | 2015-02-04 | 鞍钢集团工程技术有限公司 | A kind of large gauge profile fixed length Production Line for Cutting |
CN104384602A (en) * | 2014-11-18 | 2015-03-04 | 浙江罗森博格机床有限公司 | Double-head saw cutting circular saw |
CN204504366U (en) * | 2015-03-12 | 2015-07-29 | 山东法因数控机械股份有限公司 | A kind of angle steel saw lathe |
CN104785852A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Pipe cutting machine |
CN205309443U (en) * | 2015-12-23 | 2016-06-15 | 大连三高科技发展有限公司 | Two car formula scale flying saw machine |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106424921A (en) * | 2016-10-27 | 2017-02-22 | 晋江市伟业城金属制品有限公司 | Numerical control dual-flying-saw cold cutting machine |
CN107433363A (en) * | 2017-09-01 | 2017-12-05 | 苏州奥智智能设备股份有限公司 | One kind is in line pipe sawing device |
EP3928930A4 (en) * | 2019-03-15 | 2022-05-04 | Dalian Field Manufacturing Co., Ltd | Clamp and saw cutting device |
CN118023617A (en) * | 2024-04-11 | 2024-05-14 | 海阳市清鸿制衣有限公司 | Cutting device is used in guide rail processing for computerized flat knitting machine |
CN118023617B (en) * | 2024-04-11 | 2024-06-07 | 海阳市清鸿制衣有限公司 | Cutting device is used in guide rail processing for computerized flat knitting machine |
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CN105478893B (en) | 2019-02-19 |
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