CN103008505B - Automatic shearing device for stator copper wire - Google Patents

Automatic shearing device for stator copper wire Download PDF

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Publication number
CN103008505B
CN103008505B CN201210539787.XA CN201210539787A CN103008505B CN 103008505 B CN103008505 B CN 103008505B CN 201210539787 A CN201210539787 A CN 201210539787A CN 103008505 B CN103008505 B CN 103008505B
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Prior art keywords
workpiece
shearing
cylinder
jaw
air cylinder
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CN201210539787.XA
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CN103008505A (en
Inventor
钱先友
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SUZHOU SETTEN LINGOU INTELLIGENT TECHNOLOGY Co.,Ltd.
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SUZHOU LING'OU AUTOMATION EQUIPMENT Co Ltd
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Abstract

The invention relates to an automatic shearing device for a stator copper wire. The automatic shearing device comprises a workpiece rotating mechanism, a pressing mechanism, a copper wire clamping mechanism and a shearing mechanism, wherein the workpiece swing mechanism comprises a workpiece placing position and a rotating motor which is connected with the workpiece placing position through a rotating shaft and drives the workpiece placing position to rotate; the pressing mechanism comprises a downward pressing cylinder and a pressing head which is driven to move along a vertical direction; the copper wire clamping mechanism comprises a clamping jaw and a clamping cylinder; the clamping jaw is bias arranged in a manner relative to the workpiece placing position; the clamping cylinder is fixedly connected with the clamping jaw; the shearing mechanism comprises a supporting base, a shearing knife and a shearing cylinder; the shearing knife is arranged in a manner corresponding to the workpiece placing position; the shearing cylinder is fixedly connected with the shearing knife; a sliding rail is arranged on the supporting base; the shearing knife is in sliding connection with the sliding rail through a sliding plate; and the shearing cylinder drives the shearing knife to be in sliding connection along the sliding rail. The automatic shearing device for the stator copper wire adopts mechanical shearing instead of manual shearing, has long service life, is labor-saving in shearing and is stable to work. The copper wire after being sheared is not deformed.

Description

Stator copper automatic-shearing device
Technical field
The present invention relates to the frock clamp field of field of machining, relate to a kind of stator copper automatic-shearing device.
Background technology
Along with people's level of consumption is more and more higher, the comfort level of automobile is also had to better requirement.Conventionally, automotive seat has all been installed the seat motor of being convenient to seat adjustment.The motor part of above-mentioned seat motor is generally made up of motor stator and rotor.Motor stator is provided with copper cash winding, and these copper cash windings are in wrapping machine after coiling, and it stretches out the end of a thread and does not often meet matching requirements, need to unify to shear to it., normally manually stator copper was sheared in the past, this cut mode, efficiency is low, regularity is poor, the copper cash after shearing is easily out of shape, shear effect is poor, and shear time need two-handed hand-held scissors to make cutting edge vertical with copper cash, shear require great effort.
Summary of the invention
The invention provides one, stator copper automatic-shearing device, its object is mainly to solve in prior art, and stator copper is adopted to artificial shearing, shearing effort, the problem that time-consuming and shear effect is poor.
Technical solution of the present invention is achieved in that a kind of stator copper automatic-shearing device, it is characterized in that: comprise workpiece slew gear, hold-down mechanism, copper cash clamping device and cutting mechanism; Described workpiece slew gear comprises workpiece placement position and is positioned at workpiece places rotary motor below, position and that drive workpiece placement position rotation; The below that described workpiece is placed position sets firmly a rotating shaft, and the effect end of described rotary motor is connected with described rotating shaft, and drive shaft drives workpiece placement position to rotate; Described hold-down mechanism is arranged on the top of described workpiece slew gear, and this hold-down mechanism comprises lower air cylinder and pressure head; Described pressure head is placed position towards workpiece and is arranged; Be fixedly connected with relative with described pressure head of effect end of described lower air cylinder, and vertically moving linearly of drive ram; Described copper cash clamping device comprises jaw, gripper cylinder; Described jaw is placed position towards described workpiece and is obliquely installed, be fixedly connected with relative with described jaw of effect end of described gripper cylinder, and drive jaw to move along jaw and a workpiece placement position line direction; Described cutting mechanism comprises bearing, shear knife and shears cylinder; Described bearing is provided with slide rail, described shear knife is slidably connected through sliding panel and described slide rail, be fixedly connected with relative with described shear knife of effect end of described shearing cylinder, and drive shear knife to slide along slide rail, the corresponding described workpiece of the shearing edge of a knife of described shear knife is placed position and is arranged.
Related content in technique scheme is explained as follows:
1,, in such scheme, also comprise waste material collection device; Described waste material collection device comprises that being arranged on workpiece places the waste material funnel of position one side, the leakage material pipeline being connected with waste material funnel lower end, is convenient to the unified collection of waste material.
2,, in such scheme, also comprise infrared inductor; Described infrared inductor is two groups, and position placed by respectively corresponding workpiece and waste material funnel arranges.
3, in such scheme, described workpiece slew gear also comprises buffer unit, and described buffer unit is spring, and this spring is arranged on rotary motor and workpiece is placed between position.
4, in such scheme, described workpiece slew gear also comprises limiting plate, and this limiting plate is arranged on workpiece and places the side of position.
5, in such scheme, described hold-down mechanism also comprises guide frame, and this guide frame comprises guide post, guide plate, and described guide plate is arranged in the frame of described shear; Also comprise air cylinder fixed plate; Described lower air cylinder is fixed in described air cylinder fixed plate; Described guide post is arranged in described guide plate and is fixedly connected with air cylinder fixed plate.
Operation principle of the present invention: the stator of copper cash to be sheared is placed on to workpiece and places in position, need to be sheared the stator of copper cash in infrared sensor senses workpiece placement position time, starting device, descend air cylinder to drive pressure head to move down, being pressed into workpiece places in the stator in position, by limiting plate control, it presses down displacement, now, start rotary motor, drive workpiece to place position rotation, described rotary motor adopts servomotor to drive, and by components of rotation such as circumference six, often turn once, gripper cylinder in copper cash clamping device just drives jaw to clamp copper cash, then the cutting mechanism shear action that moved forward, waste material under shearing is transplanted in waste material funnel, be unified collection, shear cylinders retract to start bit.After this shear action completes, rotary cylinder drives workpiece to place position rotation, then repeats shear action, until the copper cash on whole stator has been sheared.
Due to the utilization of technique scheme, the present invention compared with prior art has following advantages:
Compact conformation of the present invention, drive the stator rotation being placed in workpiece placement position by rotary motor, shear successively the copper cash on stator, adopt gripper cylinder to drive jaw to clamp copper cash, adopt simultaneously and shear air cylinder driven shear knife shearing copper cash, shear effect is good, and efficiency regularity high and that shear is better.Each parts of shear are not easy to wear, long service life, shear laborsaving, working stability, the copper cash after shearing can not be out of shape.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, technical solution of the present invention is described further:
Accompanying drawing 1 is perspective view one of the present invention;
Accompanying drawing 2 is perspective view two of the present invention;
Accompanying drawing 3 is structure front view of the present invention.
In above accompanying drawing: 1, workpiece is placed position; 2, rotary motor; 3, lower air cylinder; 4, pressure head; 5, jaw; 6, gripper cylinder; 7, bearing; 8, shear knife; 9, shear cylinder; 10, slide rail; 11, sliding panel; 12, waste material funnel; 13, leak material pipeline; 14, infrared inductor; 15 jaws; 16, limiting plate; 17, guide post; 18, guide plate; 19, air cylinder fixed plate; 21, rotating shaft.
The specific embodiment
Below in conjunction with drawings and Examples, the invention will be further described:
Embodiment:
As Fig. 1~3 show, comprise workpiece slew gear, hold-down mechanism, copper cash clamping device and cutting mechanism; Described workpiece slew gear comprises workpiece placement position 1 and is positioned at workpiece places a rotary motor 21 below, position and that drive workpiece placement 1 rotation; The below that described workpiece is placed position 1 sets firmly a rotating shaft 21, and the effect end of described rotary motor 2 is connected with described rotating shaft 21, and drive shaft 21 drives workpiece to place position 1 rotation; Described hold-down mechanism is arranged on the top of described workpiece slew gear, and this hold-down mechanism comprises lower air cylinder 3 and pressure head 4; Described pressure head 4 is placed position 1 towards workpiece and is arranged; The effect end of described lower air cylinder 3 and relative being fixedly connected with of described pressure head 4, and vertically moving linearly of drive ram 4;
Described copper cash clamping device comprises jaw 5, gripper cylinder 6; Described jaw 5 is placed position 1 towards described workpiece and is obliquely installed, the effect end of described gripper cylinder 6 and described jaw 6) relative being fixedly connected with, and drive jaw 6 to move along jaw 6 and a workpiece placement position 1 line direction;
Described cutting mechanism comprises bearing 7, shear knife 8 and shears cylinder 9; Described bearing 7 is provided with slide rail 10, described shear knife 8 is slidably connected through sliding panel 11 and described slide rail 10, the effect end of described shearing cylinder 9 and relative being fixedly connected with of described shear knife 8, and driving shear knife 8 to slide along slide rail 10, the corresponding described workpiece of the shearing edge of a knife of described shear knife 8 is placed position 1 and is arranged.
The present invention also comprises waste material collection device and infrared inductor 14; Described waste material collection device comprises that being arranged on workpiece places the waste material funnel 12 of position 1 one sides, the leakage material pipeline 13 being connected with waste material funnel 12 lower ends; Described infrared inductor 14 is two groups, and corresponding workpiece placement position 1 and waste material funnel 12 arrange respectively.
Described workpiece slew gear also comprises buffer unit, and described buffer unit is spring 15, and this spring 15 is arranged on rotary motor 2 and workpiece is placed between position 1; Described workpiece slew gear also comprises limiting plate 16, and this limiting plate 16 is arranged on workpiece and places the side of position 1.
Described hold-down mechanism also comprises guide frame, and this guide frame comprises guide post 17, guide plate 18, and described guide plate 18 is arranged in the frame of described shear; Also comprise air cylinder fixed plate 19; Described lower air cylinder 3 is fixed in described air cylinder fixed plate 19; Described guide post 17 is arranged in described guide plate 17 and is fixedly connected with air cylinder fixed plate 19.
The present invention is placed on workpiece by the stator of copper cash to be sheared and places in position 1, need to be sheared the stator of copper cash in infrared sensor 14 senses workpiece placement position 1 time, starting device, descend air cylinder 3 to be with dynamic head 4 to move down, being pressed into workpiece places in the stator in position 1, control it by limiting plate 16 and press down displacement, now, start rotary motor 2, drive workpiece to place position 1 rotation, described rotary motor 2 adopts servomotor to drive, and by components of rotation such as circumference six, often turn once, gripper cylinder 6 in copper cash clamping device just drives jaw 8 to clamp copper cash, then the cutting mechanism shear action that moved forward, waste material under shearing is transplanted in waste material funnel 12, be unified collection, shear cylinder 9 and be retracted to start bit.After this shear action completes, rotary cylinder 2 drives workpiece to place position 1 rotation, then repeats shear action, until the copper cash on whole stator has been sheared.
Above-described embodiment is only explanation technical conceive of the present invention and feature, and its object is to allow person skilled in the art can understand content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalences that Spirit Essence is done according to the present invention change or modify, within all should being encompassed in protection scope of the present invention.

Claims (6)

1. a stator copper automatic-shearing device, is characterized in that: comprise workpiece slew gear, hold-down mechanism, copper cash clamping device and cutting mechanism;
Described workpiece slew gear comprises workpiece placement position (1) and is positioned at workpiece places a rotary motor (2) below, position (1) and that drive workpiece placement position (1) rotation; The below that described workpiece is placed position (1) sets firmly a rotating shaft (21), and the effect end of described rotary motor (2) is connected with described rotating shaft (21), and drive shaft (21) drives workpiece placement position (1) to rotate;
Described hold-down mechanism is arranged on the top of described workpiece slew gear, and this hold-down mechanism comprises lower air cylinder (3) and pressure head (4); Described pressure head (4) is placed position (1) towards workpiece and is arranged; The effect end of described lower air cylinder (3) and relative being fixedly connected with of described pressure head (4), and vertically moving linearly of drive ram (4);
Described copper cash clamping device comprises jaw (5), gripper cylinder (6); Described jaw (5) is placed position (1) towards described workpiece and is obliquely installed, the effect end of described gripper cylinder (6) and relative being fixedly connected with of described jaw (6), and drive jaw (6) to move along jaw (6) and workpiece placement position (1) line direction;
Described cutting mechanism comprises bearing (7), shear knife (8) and shears cylinder (9); Described bearing (7) is provided with slide rail (10), described shear knife (8) is slidably connected through sliding panel (11) and described slide rail (10), the effect end of described shearing cylinder (9) and relative being fixedly connected with of described shear knife (8), and driving shear knife (8) to slide along slide rail (10), the corresponding described workpiece of the shearing edge of a knife of described shear knife (8) is placed position (1) and is arranged.
2. stator copper automatic-shearing device according to claim 1, is characterized in that: also comprise waste material collection device; Described waste material collection device comprises that being arranged on workpiece places the waste material funnel (12) of position (1) one side, the leakage material pipeline (13) being connected with waste material funnel (12) lower end.
3. stator copper automatic-shearing device according to claim 2, is characterized in that: also comprise infrared inductor (14); Described infrared inductor (14) is two groups, and position (1) placed by respectively corresponding workpiece and waste material funnel (12) arranges.
4. stator copper automatic-shearing device according to claim 1, it is characterized in that: described workpiece slew gear also comprises buffer unit, described buffer unit is spring (15), and this spring (15) is arranged on rotary motor (2) and workpiece is placed between position (1).
5. stator copper automatic-shearing device according to claim 1, is characterized in that: described workpiece slew gear also comprises limiting plate (16), and this limiting plate (16) is arranged on workpiece and places the side of position (1).
6. stator copper automatic-shearing device according to claim 1, it is characterized in that: described hold-down mechanism also comprises guide frame, this guide frame comprises guide post (17), guide plate (18), and described guide plate (18) is arranged in the frame of described shear; Also comprise air cylinder fixed plate (19); Described lower air cylinder (3) is fixed in described air cylinder fixed plate (19); Described guide post (17) is arranged in described guide plate (17) and is fixedly connected with air cylinder fixed plate (19).
CN201210539787.XA 2012-12-14 2012-12-14 Automatic shearing device for stator copper wire Active CN103008505B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210539787.XA CN103008505B (en) 2012-12-14 2012-12-14 Automatic shearing device for stator copper wire

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201210539787.XA CN103008505B (en) 2012-12-14 2012-12-14 Automatic shearing device for stator copper wire

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CN103008505B true CN103008505B (en) 2014-05-21

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Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103223450B (en) * 2013-04-07 2017-04-12 苏州菱欧自动化设备有限公司 Stator wire end cutting machine
CN103350163B (en) * 2013-07-17 2016-03-16 芜湖亚利华汽车部件有限公司 Sizing heart yearn cuts the long equipment of dew
CN103801633B (en) * 2014-01-20 2015-09-09 九牧厨卫股份有限公司 A kind of automatic shearing folding iron wire equipment
CN106944576B (en) * 2017-03-31 2019-01-11 于洋 A kind of Full-automatic wire shearing machine
WO2018201287A1 (en) * 2017-05-02 2018-11-08 深圳市鑫华威机电设备有限公司 Wire guiding and cutting apparatus for winding machine and method thereof
CN109702119B (en) * 2017-10-11 2020-07-03 杭州富通电线电缆有限公司 Method for manufacturing cable and automatic cutting equipment
CN109586531B (en) * 2018-12-20 2020-05-19 深圳市合力士机电设备有限公司 Wireless head clamping mechanism
CN110365172B (en) * 2019-08-12 2021-05-18 赣州市永鑫环保科技有限公司 Waste motor stator copper wire dismantling equipment

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60166135A (en) * 1984-02-10 1985-08-29 Mitsubishi Heavy Ind Ltd Lead cut and lead bending device of hybrid ic or the like
CN202028720U (en) * 2011-03-03 2011-11-09 上海海成技术装备有限公司 Automatic molding and cutting machine for ground wires
CN202087736U (en) * 2011-03-22 2011-12-28 苏州工业园区新明亚电子科技有限公司 An automatic wire cutting device
CN202239393U (en) * 2011-08-19 2012-05-30 浙江安美德汽车配件有限公司 Cutting device of generator stator cord
CN203140645U (en) * 2012-12-14 2013-08-21 苏州菱欧自动化设备有限公司 Automatic shearing device for stator copper wires

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Address after: 215124 Wuzhong District, Jiangsu Province, Lane Street, the west of the nine Sheng street, Suzhou, No. 88 on the European automation equipment Co., Ltd.

Patentee after: SUZHOU LING'OU AUTOMATION EQUIPMENT TECHNOLOGY CO., LTD.

Address before: 215124 Wuzhong District, Jiangsu Province, Lane Street, the west of the nine Sheng street, Suzhou, No. 88 on the European automation equipment Co., Ltd.

Patentee before: Suzhou Ling'ou Automation Equipment Co., Ltd.

Address after: 215124 Wuzhong District, Jiangsu Province, Lane Street, the west of the nine Sheng street, Suzhou, No. 88 on the European automation equipment Co., Ltd.

Patentee after: SUZHOU LING'OU AUTOMATION EQUIPMENT TECHNOLOGY CO., LTD.

Address before: 215124 Wuzhong District, Jiangsu Province, Lane Street, the west of the nine Sheng street, Suzhou, No. 88 on the European automation equipment Co., Ltd.

Patentee before: Suzhou Ling'ou Automation Equipment Co., Ltd.

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Address after: 215124 building 4 and 5, No. 4, South Dongwu Road, Wuzhong Economic Development Zone, Suzhou City, Jiangsu Province

Patentee after: SUZHOU SETTEN LINGOU INTELLIGENT TECHNOLOGY Co.,Ltd.

Address before: 215124, Suzhou, Suzhou, Europe 88 automation equipment Co., Ltd., Wuzhong District, Jiangsu Province, Nine West Street, Guo Sheng Street

Patentee before: SUZHOU LINGOU AUTOMATION TECHNOLOGY Co.,Ltd.

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