CN103008256B - Automatic detecting machine for outside diameter of glass tube - Google Patents

Automatic detecting machine for outside diameter of glass tube Download PDF

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Publication number
CN103008256B
CN103008256B CN201310006386.2A CN201310006386A CN103008256B CN 103008256 B CN103008256 B CN 103008256B CN 201310006386 A CN201310006386 A CN 201310006386A CN 103008256 B CN103008256 B CN 103008256B
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glass tube
main
motor
external diameter
feeding
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CN103008256A (en
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张建军
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JIANGSUJIANDAEN ELECTRONIC TECHNOLOGY Co Ltd
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JIANGSUJIANDAEN ELECTRONIC TECHNOLOGY Co Ltd
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Abstract

The invention discloses an automatic detecting machine for outside diameter of a glass tube. The automatic detecting machine comprises a rack; a feeding system, a detecting system, a sorting system, a discharging system and a control system are arranged on the rack; the feeding system is used for conveying the glass tube to the detecting system and the sorting system; the detecting system is used for automatically detecting the dimension of the outside diameter and storing the result; the sorting system is used for sorting based on the set tolerance of nominal dimension of the outside diameter of the glass tube and the detecting result, continuing to convey the qualified glass tube to the discharging system and slapping and sorting the unqualified glass tube into a qualified material box; and the discharging system is used for conveying the qualified glass tube into a qualified material box. By adopting the automatic detecting machine for the outside diameter of the glass tube, the dimension of the outside diameter of two ends of the glass tube can be automatically detected, and the qualified glass tube and the unqualified glass tube can be automatically sorted based on the set tolerance of the nominal dimension of the outside diameter of the glass tube and the detecting result; and the automatic detecting machine has the advantages of being simple in structure, simple and easy to arrange and debug, and easy to maintain.

Description

Glass tube external diameter automatic detecting machine
Technical field
The present invention relates to a kind of glass tube external diameter automatic detecting machine, particularly diode glass bulb detects the production equipment of sorting with glass tube two ends outside dimension.
Background technology
Past is used in Production of Glass process at diode glass bulb, whether the external diameter that employing manual method detects glass tube is qualified, detection method is: the outside dimension at its two ends held outside micrometer and measure by the hand-held glass tube of workman one,, the scale value of measuring depending on outside micrometer by human eye is judged whether out-of-size scope of its actual size, and when out-of-size scope, manual sorting goes out defective work.This mode relies on a large amount of labours, and certainty of measurement is not high, inefficiency, is difficult to meet the needs of production.
Summary of the invention
In order to solve the needs that in Production of Glass process, product quality detected, the invention provides a kind of machinery that detects glass tube external diameter, this machinery can not only detect the outside dimension at glass tube two ends automatically, and can automatically sort out certified products and defective work according to the tolerance value that sets glass tube external diameter nominal dimension, make certified products send into respectively different magazines from defective work.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of glass tube external diameter automatic detecting machine, comprises frame, and feeding system, detection system, sorting system, discharge system and control system are set in frame, and feeding system is for being transported to detection system and sorting system by glass tube; Detection system is for automatically detecting outside dimension saving result; Sorting system is for sorting according to setting glass tube external diameter nominal dimension tolerance and testing result thereof, and qualified glass tube continues to be transported to discharge system, and off-grade glass pipe is clapped material and is sorted in defective work magazine; Discharge system enters certified products magazine for delivery of qualified glass tube.
Described feeding system comprises platen, feeding bin, main swiveling wheel, and feeding bin is arranged on platen, is provided with the V-type groove that glass tube falls on described main swiveling wheel; Feeding bin comprises flitch, main wall plate, left side plate, guide plate, driving lever, upper flitch and main wall plate, left side plate form places the cavity volume that needs the glass tube detecting, guide plate regulate by adjusting device gap between upper flitch and and main swiveling wheel between gap; Drive motors is connected with driving lever by linkage, and driving lever is arranged on feeding bin bottom.
Main swiveling wheel comprises main shaft, reductor, main wheel motor, bearing block, material loading backplate and blanking backplate, and main wheel motor connects frequency converter, and main wheel motor is connected to the power shaft of reductor by flange; Speed reducer output shaft is hole output, and reductor is connected with main shaft by keyway, and runner is connected with main shaft by keyway; Main shaft two ends are fixed in the frame of the left and right sides by bearing block; Material loading backplate, blanking backplate are connected on fixing pole and are fixed in the frame of the left and right sides again by flange.
Checkout gear comprises mounting bracket, 2 cover testing arrangement, inductor and shadow shields, 2 cover testing arrangements are individually fixed on the mounting bracket of the left and right sides, be respectively fixed to by left and right mounting bracket in the frame of both sides of main swiveling wheel, shadow shield is arranged on the end of checkout gear.
Sorting system comprises claps material motor, blanking stand-by motor, main drive rod, bat material bar, bat tablet, defective work guide post, main drive rod is arranged in the frame of the left and right sides by bearing block, and be connected to and clap material motor by synchronous pulley, the two ends of main drive rod are arranged respectively and are clapped material bar by synchronous pulley, the end of clapping material bar arranges bat tablet, the tablet position of answering the bid is arranged to defective work guide post, and defective work guide post is connected setting with blanking stand-by motor.
Discharge system comprises feeding belt, drive shaft, discharging motor, certified products magazine, discharge rack, after discharging motor outputting power, be delivered on drive shaft by synchronous pulley, feeding belt is connected setting with drive shaft, the end position of corresponding feeding belt sets out bin, and the bottom of discharge rack arranges certified products magazine.
Control system comprises dc source, breaker, programmable controller, man-machine interface, and dc source provides constant DC voltage; The power supply of breaker control complete machine; Programmable controller is for accessing the signal of frequency converter, servo-driver, inductor, checkout gear by I/O signal, the instruction and the input signal that send according to man-machine interface send control signal, the operation of controlling main wheel motor, clapping material motor, blanking stand-by motor, discharging motor; Man-machine interface communicates by serial ports 1 and programmable controller, communicates by letter with checkout gear by serial ports 2.
The present invention can detect the outside dimension at glass tube two ends automatically, according to setting glass tube external diameter nominal dimension tolerance and testing result by automatic sorting certified products and defective work, have simple in structure, installation and debugging are simple and easy, be easy to safeguard.
This frame for movement is simple, workable.Use this machinery can detect efficiently the external diameter at glass tube two ends, meet the requirement that detects and sort in production process completely.
Brief description of the drawings
Fig. 1 is the stereogram of glass tube external diameter automatic detecting machine embodiment of the present invention;
Fig. 2 is the front view of glass tube external diameter automatic detecting machine embodiment of the present invention;
Fig. 3 is the left view of Fig. 2;
Fig. 4 is the top view of Fig. 2;
Fig. 5 is the right view of Fig. 2;
Fig. 6 is the rearview of Fig. 2;
Fig. 7 is electric control theory figure.
Wherein: 1, frame; 2, certified products magazine; 3, drive shaft; 4, feeding belt; 5, synchronous pulley; 6, sorting system; 7, servomotor; 8, checkout gear; 9, right frame plate; 10, main wheel motor; 11, fixed bar; 12, feeding bin; 13, main swiveling wheel; 14, platen; 15, control cabinet; 16, gripper shoe; 17, frame plate I; 18, bearing block; 19, frame plate II; 20, drive shaft; 21, bearing block; 22, adjusting seat; 23, buncher; 24, defective product box bracket; 25, discharging axle holder; 26, guide post; 27, clap material bar; 28, main drive rod; 29, side plate; 30, put material bar; 31, Timing Belt; 32, waste material blanking groove; 33, blanking backplate; 34, reductor; 35, axle holder; 36, the little axle of left material toggling; 37, material loading backplate; 38, left and right support; 39, material loading backplate axle; 40, the little axle of right material toggling; 41, blanking backplate axle I; 42, blanking backplate axle II; 43, main bearing seat; 44, main shaft; 45, clap tablet; 46, driving lever; 47, upper flitch; 48, main wall plate; 49, holding screw; 50, left and right fixed block; 51, adjust screw; 52, guide plate; 53, adjust screw; 54, left and right adjustment block; 55, kinematic link; 56, buncher; 57, speed regulator; 58, synchronous pulley; 59, electric box.
Detailed description of the invention
Now, by specific embodiment, technical scheme of the present invention is further described.
Glass tube external diameter detection machine comprises feeding bin 12, main swiveling wheel 13, checkout gear 8, sorting system, discharge system, control cabinet 15, frame 1.
Feeding bin 12 is arranged on base plate 14 by gripper shoe 16, and upper flitch 47 is connected by positioning function screw with gripper shoe 16.Left side plate 29 is connected with main wall plate 48 by screw, and in the locating slot of placement and upper flitch 47, left and right adjustment block 54 is connected with left side plate 29 by screw, and left and right adjustment block 54 is inserted to connect by kidney-shaped breach and adjusted the groove Inner of screw 53 and be connected with upper flitch 47.So, when the adjustment screw 53 clockwise turn on both sides, drive left side plate 29, main wall plate 48, the guide plate 52 of the first half of feeding bin 12 to move down along the locating slot of blanking plate 47, up move on the contrary, to reach the gap between end face and the main swiveling wheel 13 of adjusting feed opening guide plate 52; Feeding bin 12 left and right locating pieces 50 are connected and fixed with left side plate 29 respectively by screw, and left and right locating piece 50 is connected with upper flitch 47 by the holding screw 49 of the left and right sides.Regulate and adjust screw 51, to reach the down suction of adjusting between feeding bin 12 the first half guide plate 52 bottom surfaces and upper flitch 47;
Main swiveling wheel 13 utilizes key to be connected on main shaft 44, and main shaft 44 two ends, left and right are connected with bearing block 18, and bearing block 18 is fixed on left and right frame plate 17, and main shaft 44 right-hand members are connected by key with reductor 34 output shafts again.Main wheel motor 10 is directly installed the input shaft end with reductor 34, and main wheel motor 10 connects frequency converter by cable; Material loading backplate 37 is fixed on left and right frame plate 17 by fixed bar with blanking backplate 33, has ensured that glass tube can not depart from, drop in main swiveling wheel motion process.
Checkout gear 8 utilizes left and right support 38 to be fixed on the both sides of left and right frame plate 17, meets the requirement of the external diameter detection at glass tube two ends.
Sorting system is driven by servomotor 7, and power is delivered to main drive rod 28 by synchronous pulley, and the two ends of main drive rod 28 have respectively synchronous pulley to be connected with the bat material bar 27 of the left and right sides, so that claps tablet 45 acquisitions and clap the power of expecting.Course of action, after machine energising, servomotor 7 is gone to predefined position and is awaited orders, in the time that system detects substandard product, and defective work product has arrived the position of clapping material, system is sent and is clapped material order, and system is given an order to servo controller, and electric motor starting is clapped tablet 45 defective work material is patted in defective work magazine.
Discharge system comprises that feeding belt 4, drive shaft 3, synchronous pulley 5, buncher 23 form.After buncher 23 outputting powers, be delivered on drive shaft 20 by Timing Belt synchronizing wheel, so that drive whole organisation operations.
Control cabinet 15, AC power is given dc source, programmable controller, frequency converter, servo-driver, speed regulator by master switch electric power.The power supply input port of man-machine interface, checkout gear, inductor is received respectively in the output of dc source.Man-machine interface communicates by serial ports 1 and programmable controller, communicates by letter with checkout gear by serial ports 2.The coherent signal of frequency converter, servo-driver, inductor, checkout gear is connected with programmable controller by I/O signal.Main wheel motor, bat material motor, blanking stand-by motor, discharging motor are connected on corresponding controller by power cable respectively.
Glass tube external diameter detects machine molar behavior process, glass tube to be detected is put into feeding bin, start auxiliary feeding motor, band dynamic auxiliary driving lever auxiliary feeding, make glass tube arrive feeding port along upper flitch and guide plate, start main wheel motor, main swiveling wheel rotates, when rotation, glass tube falls in the V-shaped groove on main swiveling wheel automatically, and it is taken to surveyed area and detect, testing result has control system collection record, in the time that glass tube arrives sorting system position, system will sort according to setting glass tube external diameter nominal dimension tolerance and testing result thereof, the bat tablet of certified products in mechanism for sorting position is failure to actuate, allow glass tube continue down motion, until protect flitch and main swiveling wheel is fallen in discharging mechanism under departing from, discharging mechanism is transported in certified products magazine, the bat tablet of defective work in mechanism for sorting position according to system drive servomotor order patted in defective work magazine.Main swiveling wheel continuous operation is sent glass tubes all in feeding bin into surveyed area and is entered in corresponding magazine by its testing result.

Claims (6)

1. a glass tube external diameter automatic detecting machine, is characterized in that: comprise frame, feeding system, detection system, sorting system, discharge system and control system are set in frame, feeding system is for being transported to detection system and sorting system by glass tube; Detection system is for automatically detecting outside dimension saving result; Sorting system is for sorting according to setting glass tube external diameter nominal dimension tolerance and testing result thereof, and qualified glass tube continues to be transported to discharge system, and off-grade glass pipe is clapped material and is sorted in defective work magazine; Discharge system enters certified products magazine for delivery of qualified glass tube; Described feeding system comprises platen, feeding bin, main swiveling wheel, and feeding bin is arranged on platen, is provided with the V-type groove that glass tube falls on described main swiveling wheel; Feeding bin comprises flitch, main wall plate, left side plate, guide plate, driving lever, upper flitch and main wall plate, left side plate form places the cavity volume that needs the glass tube detecting, guide plate regulate by adjusting device gap between upper flitch and and main swiveling wheel between gap; Drive motors is connected with driving lever by linkage, and driving lever is arranged on feeding bin bottom.
2. glass tube external diameter automatic detecting machine as claimed in claim 1, it is characterized in that: main swiveling wheel comprises main shaft, reductor, main wheel motor, bearing block, material loading backplate and blanking backplate, main wheel motor connects frequency converter, and main wheel motor is connected to the power shaft of reductor by flange; Speed reducer output shaft is hole output, and reductor is connected with main shaft by keyway, and runner is connected with main shaft by keyway; Main shaft two ends are fixed in the frame of the left and right sides by bearing block; Material loading backplate, blanking backplate are connected on fixing pole and are fixed in the frame of the left and right sides again by flange.
3. glass tube external diameter automatic detecting machine as claimed in claim 1 or 2, it is characterized in that: checkout gear comprises mounting bracket, 2 cover testing arrangement, inductor and shadow shields, 2 cover testing arrangements are individually fixed on the mounting bracket of the left and right sides, be respectively fixed to by left and right mounting bracket in the frame of both sides of main swiveling wheel, shadow shield is arranged on the end of checkout gear.
4. glass tube external diameter automatic detecting machine as claimed in claim 3, it is characterized in that: sorting system comprises claps material motor, blanking stand-by motor, main drive rod, bat material bar, bat tablet, defective work guide post, main drive rod is arranged in the frame of the left and right sides by bearing block, and be connected to and clap material motor by synchronous pulley, the two ends of main drive rod are arranged respectively and are clapped material bar by synchronous pulley, the end of clapping material bar arranges bat tablet, the tablet position of answering the bid is arranged to defective work guide post, and defective work guide post is connected setting with blanking stand-by motor.
5. glass tube external diameter automatic detecting machine as claimed in claim 4, it is characterized in that: discharge system comprises feeding belt, drive shaft, discharging motor, certified products magazine, discharge rack, after discharging motor outputting power, be delivered on drive shaft by synchronous pulley, feeding belt is connected setting with drive shaft, the end position of corresponding feeding belt sets out bin, and the bottom of discharge rack arranges certified products magazine.
6. glass tube external diameter automatic detecting machine as claimed in claim 5, is characterized in that: control system comprises dc source, breaker, programmable controller, man-machine interface, dc source provides constant DC voltage; The power supply of breaker control complete machine; Programmable controller is for accessing the signal of frequency converter, servo-driver, inductor, checkout gear by I/O signal, the instruction and the input signal that send according to man-machine interface send control signal, the operation of controlling main wheel motor, clapping material motor, blanking stand-by motor, discharging motor; Man-machine interface communicates by serial ports 1 and programmable controller, communicates by letter with checkout gear by serial ports 2.
CN201310006386.2A 2013-01-08 2013-01-08 Automatic detecting machine for outside diameter of glass tube Active CN103008256B (en)

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Application Number Priority Date Filing Date Title
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CN103008256B true CN103008256B (en) 2014-08-20

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Publication number Priority date Publication date Assignee Title
CN105797962A (en) * 2016-04-28 2016-07-27 江苏建达恩电子科技有限公司 Glass tube screening equipment
CN110207601A (en) * 2019-06-30 2019-09-06 连云港华源石英制品有限公司 A kind of high-precision quartz pipe automatic checkout system and detection method
CN110255876A (en) * 2019-07-09 2019-09-20 重庆三丰玻璃有限公司 A kind of Production of Glass line
CN110434082A (en) * 2019-09-04 2019-11-12 韦士肯(厦门)智能科技有限公司 A kind of valve guide bushing size detecting device

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US5139150A (en) * 1988-11-10 1992-08-18 The Boeing Company Article sorting apparatus and method
RU2218260C2 (en) * 2002-01-08 2003-12-10 Иркутский государственный технический университет Automatic machine for checking and sorting cylindrical parts
CN201364148Y (en) * 2009-02-03 2009-12-16 吴志仁 Ice cream stick lateral bending checking machine and ice cream stick picking machine provided with the mechanism
CN101574694A (en) * 2009-05-26 2009-11-11 武汉慧思特机电设备有限公司 Bearing roller laser automatic grouping machine
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