CN103004942B - Shell and meat separation method for shellfish product - Google Patents

Shell and meat separation method for shellfish product Download PDF

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Publication number
CN103004942B
CN103004942B CN201210585117.1A CN201210585117A CN103004942B CN 103004942 B CN103004942 B CN 103004942B CN 201210585117 A CN201210585117 A CN 201210585117A CN 103004942 B CN103004942 B CN 103004942B
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China
Prior art keywords
meat
rotating disk
shell
cutter sweep
blade
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Expired - Fee Related
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CN201210585117.1A
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Chinese (zh)
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CN103004942A (en
Inventor
蒋刚
程乾
宾朋
梁小波
陈健飞
张雷
王静
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Southwest University of Science and Technology
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Southwest University of Science and Technology
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Priority to CN201210585117.1A priority Critical patent/CN103004942B/en
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  • Meat, Egg Or Seafood Products (AREA)

Abstract

The invention discloses a shell meat separation method for a shellfish product. The method comprises the steps of arranging a shellfish product on a clamping device; driving a turntable to rotate through a driving device, so that the clamping device sequentially passes through a cutting device, a lower shell meat cutting device, an upper shell meat cutting device and a meat taking and shell removing device; and sequentially processing the shell product to finish the shell and meat separation. The separation method is high in working efficiency, the shell and meat can be completely separated from each other, no hazardous substance is required to be added in the separation process, and freshness of the shell meat can be guaranteed.

Description

Seashell products shell meat separation method
Technical field
The present invention relates to a kind of seashell products shell meat separation method.
Background technology
When processing seashell products, stripping shell and shellfish meat are a great problems always.At present, main exist the method that three kinds are separated seashell products shell meat, and the first directly adopts artificial mode separating husk meat, although can ensure the fresh of shellfish meat, workman's amount of labour is large, needs a large amount of manpowers; The second is that seashell products is put into pot boiling, and then use plant equipment to adopt the method for vibration to be separated, the shellfish meat that this method is separated is stale, the medicine being also added with harm humans health simultaneously had; The third is crushed by seashell products, and by centrifugal mode separating husk meat, this mode really can not reach the object that shell meat is separated completely.
Summary of the invention
For above-mentioned the deficiencies in the prior art part, object of the present invention is just to provide a kind of seashell products shell meat separation method, and not only operating efficiency is high, need not add any medicine, and the freshness of shellfish meat can be kept, above-mentioned prior art Problems existing can be solved completely.
Object of the present invention is realized by following technical proposals:
A kind of seashell products shell meat separation method, seashell products shell meat separation equipment is used to carry out the separation of shell meat to seashell products, this seashell products separation equipment comprises drive unit, rotating disk, clamping device, cutter sweep, upper shellfish meat cutter sweep, lower shellfish meat cutter sweep and get meat removing device, clamping device is fixed on rotating disk, rotating disk is by drive unit driven rotary, place station, cutter sweep, upper shellfish meat cutter sweep, lower shellfish meat cutter sweep and get meat removing device and evenly arrange successively along 72 °, interval, disk peripheral direction centered by the rotating disk center of circle, the step being separated seashell products is as follows:
(1) at placement station, seashell products is placed on clamping device;
(2) arrive cutter sweep after driving turntable rotation 72 ° by drive unit, by cutter sweep, the fore-end shell of seashell products is excised;
(3) drive unit arrives upper shellfish meat cutter sweep after driving rotating disk to continue rotation 72 °, by the meat in shell on the blade cuts seashell products of upper shellfish meat cutter sweep, shell on seashell products is separated with meat;
(4) drive unit arrives lower shellfish meat cutter sweep after driving rotating disk to continue rotation 72 °, by the meat in the blade cuts seashell products lower valve of lower shellfish meat cutter sweep, seashell products lower valve is separated with meat;
(5) drive unit arrives after driving rotating disk to continue rotation 72 ° and gets meat removing device, and by getting meat removing device, the taking-up of shellfish meat is also removed shell simultaneously, shellfish meat and shell drop downwards and collected by meat gathering-device and shell gathering-device respectively;
(6) drive unit arrives initial position after continuing to drive turntable rotation 72 °;
(7) above-mentioned steps (1)-(6) are repeated.
Further, in step (5), get after shellfish meat takes out by meat removing device from shell, between shellfish meat and shell, use scissor cut.
This mode can ensure that shell is separated completely with shellfish meat further.
Further, on described rotating disk, 72 °, interval evenly sets firmly 5 clamping devices.
Make cutter sweep, upper shellfish meat cutter sweep, lower shellfish meat cutter sweep like this and get a meat removing device corresponding clamping device separately, a remaining clamping device is used for workman and places seashell products, each device realizes uninterrupted continuous operation, and operating efficiency is higher.
Compared with prior art, beneficial effect of the present invention is: achieve automation and be continuously separated shellfish meat and shell, operating efficiency is high, a workman is only needed to place seashell products, just can very thoroughly shell meat be separated without the need to seashell products is pulverized, without the need to adding any harmful substance in separation process, and without the need to boiling, ensure that the freshness of shellfish meat.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 is the johning knot composition of drive unit and clamping device in Fig. 1;
Fig. 3 is the structural representation of drive unit of the present invention;
Fig. 4 is the explosive view of drive unit;
Fig. 5 is the structural representation of clamping device;
Fig. 6 is the right view of Fig. 5;
Fig. 7 is the structural representation of cutter sweep;
Fig. 8 is the structural representation of upper shellfish meat cutter sweep;
Fig. 9 is the structural representation of lower shellfish meat cutter sweep;
Figure 10 is the structural representation getting meat removing device.
Detailed description of the invention
Below in conjunction with specific embodiments and the drawings, the present invention is further illustrated.
As shown in Figures 1 to 10, a kind of seashell products shell meat automatic separation equipment, comprise frame 1, the drive unit 100 driven by motor 2 is installed in the middle of frame 1, the output shaft end of drive unit 300 installs rotating disk 4, above rotating disk 4, correspondence is provided with fixed disk 5, fixed disk 5 is fixed in frame 1 by support 6, along rotating disk 4 even circumferential, 5 clamping devices 200 are set, this clamping device 200 comprises train wheel bridge 201 and lower plate 202, on, lower plate 201, 202 are arranged towards one end correspondence outside rotating disk, lower fixture block 203, 204, the other end and the train wheel bridge 201 of lower plate 202 are rotationally connected, on described, lower fixture block 203, 204 have corresponding clamping face 205, this clamping face 205 is spill cambered surface, on, lower plate 201, connect extension spring 206 between 202 to make, lower fixture block 203, 204 are in closure state, train wheel bridge 201 is provided with the revolving part 207 that freely can rotate at train wheel bridge 201 width relative to the other end of upper fixture block 203, revolving part 207 contacts with fixed disk 5 lower surface, this fixed disk 5 lower surface is along the circumferential direction continuous print relief, placement station is set gradually along rotating disk 4 circumferencial direction corresponding 5 clamping devices 200 in frame 1, cutter sweep 300, upper shellfish meat cutter sweep 400, lower shellfish meat cutter sweep 500 and get meat removing device 600, be provided with meat gathering-device and shell gathering-device getting below meat removing device 600.Bottom frame 1, four pulleys 7 are installed, convenient mobile whole equipment.
As shown in Figure 7, described cutter sweep 300 comprises framework 301, cutting machine 302, movable plate 303, cutting machine 302 and movable plate 303 are slidably mounted on framework 301 respectively by slide block, track, cutting machine 302 can be free to slide in the vertical direction, movable plate 303 can be free to slide in the radial direction of rotating disk 4, is connected between cutting machine 302 and movable plate 303 by hinged connecting rod 304.
As shown in Figure 8, described upper shellfish meat cutter sweep 400 comprises framework 401, gripper shoe 402, pinion and rack 403, maneuvering board 404, blade 405, gripper shoe 402 tilts upward towards rotating disk 4 and is arranged on framework 401, maneuvering board 404 is arranged in gripper shoe 402 by pinion and rack 403, framework 401 has a crossbeam 406 near the end end face of rotating disk 4, afterbody and the maneuvering board 404 of blade 405 are hinged, and connect extension spring blade 405 is inclined upwardly, blade head rides over crossbeam 406 bottom, blade 405 can be movable along rotating disk 4 radial direction under the drive of maneuvering board 404, and this blade 405 has certain amount of elastic deformation.
As shown in Figure 9, described lower shellfish meat cutter sweep 500 comprises framework 501, gripper shoe 502, pinion and rack 503, maneuvering board 504, blade 505, gripper shoe 502 is tilted to down towards rotating disk 4 and is arranged on framework 501, maneuvering board 504 is arranged in gripper shoe 502 by pinion and rack 503, blade 505 one end and maneuvering board 504 hinged, framework 501 is by having a crossbeam 506 through the bottom surface, end of rotating disk 4, blade head rides on crossbeam 506, blade 505 can be movable along rotating disk 4 radial direction, and this blade 505 has certain amount of elastic deformation.
As shown in Figure 10, described meat removing device 600 of getting comprises bracing frame 601, install dull and stereotyped 602, moving slide board 603, connecting rod 604, crossbeam 605 and get meat spoon 606, installing dull and stereotyped 602 is horizontally fixed on bracing frame 601, moving slide board 603 passes through slide block, slide rail is arranged on to be installed on dull and stereotyped 602, moving slide board 603 sets firmly bearing 607, connecting rod 604 and bearing 607 pinned connection, one end of connecting rod 604 is arranged gets meat spoon 606, the spoon mouth getting meat spoon 606 is downward, other end top is provided with projection, crossbeam 605 is positioned at above connecting rod 604 and is installed in installation dull and stereotyped 602, projection on crossbeam 605 on corresponding connecting rod 604 is provided with roller 608, in installation dull and stereotyped 602, barrier plate 609 is set near the end vertical of rotating disk 4, on barrier plate 609, correspondence is got meat spoon 606 and is provided with opening 610, get meat spoon 606 can move forward and backward through the opening 610 on barrier plate 609.
Scissors 611 is set after barrier plate 609, the opening 610 of the corresponding barrier plate 609 of scissors bit of scissors 611, in bracing frame 601 surface thereof, pin 612 is set, pin 612 is positioned at below scissors 611, one end and the bracing frame 601 of pin 612 are rotationally connected, the other end tilts upward and stretches out and can contact with the clamping face 205 of fixture block 203 on clamping device 200, and the shear shank of scissors 611 contacts with pin 612.
As shown in Figure 3 and Figure 4, described drive unit 100 comprises belt wheel 101, tumbler shaft 102, intermittent type rotation mechanism 103, interior axle 104, outer shaft 105, cam disc 106, gear 1, gear 2 108, belt wheel 101 is installed in one end of tumbler shaft 102, the other end installs gear 1, outer shaft 105 is the cylindrical drum of both ends open, one end of interior axle 104 is connected with tumbler shaft 102 by intermittent type rotation mechanism 103, the other end is inserted outer shaft 105 and is connected with outer shaft 105 by bearing, outer shaft 105 one end is installed and gear 1 meshed gears 2 108, other end overlap is staggered sets firmly 4 cam discs 106.The interior axle 104(of drive unit 100 and output shaft) end installation rotating disk 4, motor 2 driving pulley 101 drives tumbler shaft 102 to rotate, and tumbler shaft 102 drives interior axle 104 by intermittent type rotation mechanism 103, and the batch (-type) realizing rotating disk 4 rotates.Drive the clamping device 200 on rotating disk 4 to rotate simultaneously, revolving part 207 on clamping device 200 is at the continuous relief Free-rolling of fixed disk 5, due to being uneven of fixed disk 5 lower surface, thus drive train wheel bridge 201 to swing up and down, and then realize opening or clamping of upper and lower fixture block 203,204.Cutter sweep 300, upper shellfish meat cutter sweep 400, lower shellfish meat cutter sweep 500 and get meat removing device 600 and to coordinate with a cam disc 106 respectively by a cam follower and form cam mechanism, thus realize the straight reciprocating motion in rotating disk radial direction.
A kind of seashell products shell meat separation method, use above-mentioned seashell products shell meat automatic separation equipment to be separated the shell meat of seashell products, its separating step is as follows:
In original state, the upper and lower fixture block 203,204 placing clamping device 200 corresponding to station is in open configuration, manually seashell products is placed between the upper and lower fixture block 203,204 of this clamping device 200 at placement station, cutter sweep 300 is arrived after driving rotating disk 4 to rotate 72 ° by drive unit 100, now clamping device 200 is in clamped condition, movable plate 303 moves to rotating disk 4 under the effect of cam mechanism, drive cutting machine 302 to move down, the diamond slice of cutting machine 302 cuts away the fore-end shell of shell, drive unit 100 arrives upper shellfish meat cutter sweep 400 place after driving rotating disk 4 to continue rotation 72 °, cam mechanism driving pinion and rack 403 makes maneuvering board 404 move to clamping device 200, maneuvering board 404 is with cutting blade 405 to insert in shell obliquely, blade 405 has amount of elastic deformation, blade 405 is close to its inwall by upper shell crimp, blade 405 cuts forward the meat in shell, and shell is separated with meat, drive unit 100 arrives lower shellfish meat cutter sweep 500 place after driving rotating disk 4 to continue rotation 72 °, cam mechanism driving pinion and rack 503 makes maneuvering board 504 move to clamping device 200, maneuvering board 504 is with cutting blade 505 to insert obliquely in lower valve, blade 505 has amount of elastic deformation, blade 505 is close to its inwall by lower valve crimp, blade 505 cuts forward the meat in lower valve, and lower valve is separated with meat, drive unit 100 drives rotating disk 4 to continue rotation 72 ° to getting meat removing device 600 place, now clamping device 200 is in open configuration, cam mechanism driving moving slide board 603 moves to clamping device 200, and then drive and get meat spoon 606 and stretch in shell through the opening 610 on barrier plate 609, the projection of connecting rod 604 afterbody is lifted by the roller 608 on crossbeam 605, meat spoon 606 will be got and press to lower valve inwall rear portion, moving slide board 603 retreats drive and gets meat spoon 606 and retreat, shell is stopped the shell gathering-device falling into below by barrier plate 609, because the spoon mouth getting meat spoon 606 is downward, fall in meat gathering-device through the shellfish meat got in meat spoon 606 after the opening 610 on barrier plate 609, realize the separation of shell meat, in the process of getting meat spoon 606 retrogressing, rotating disk 4 drives clamping device 200 to be rotated further, pin 612 contacts with the clamping face 205 of upper fixture block 203, because clamping face 205 is spill cambered surface, so drive pin 612 to move a segment distance, the shear shank of pin 612 pairs of scissors 611 applies a power upwards, and scissors bit being closed cut off does not have the complete shellfish meat be separated with shell, ensure that shell meat is separated completely, then pin 611 resets.Rotating disk 4 continues to drive clamping device 200 to rotate 72 ° and gets back to initial position, then repeats above-mentioned action, realizes continuous continual automatically working.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.

Claims (3)

1. a seashell products shell meat separation method, it is characterized in that, seashell products shell meat separation equipment is used to carry out the separation of shell meat to seashell products, this seashell products separation equipment comprises drive unit, rotating disk, clamping device, cutter sweep, upper shellfish meat cutter sweep, lower shellfish meat cutter sweep and get meat removing device, clamping device is fixed on rotating disk, rotating disk is by drive unit driven rotary, place station, cutter sweep, upper shellfish meat cutter sweep, lower shellfish meat cutter sweep and get meat removing device and evenly arrange successively along 72 °, interval, disk peripheral direction centered by the rotating disk center of circle, be provided with meat gathering-device and shell gathering-device getting below meat removing device,
Described drive unit comprises belt wheel, tumbler shaft, intermittent type rotation mechanism, interior axle, outer shaft, cam disc, gear one, gear two, belt wheel is installed in one end of tumbler shaft, the other end installs gear one, outer shaft is the cylindrical drum of both ends open, one end of interior axle is connected with tumbler shaft by intermittent type rotation mechanism, the other end is inserted outer shaft and is connected with outer shaft by bearing, outer shaft one end is installed and gear one meshed gears two, other end overlap is staggered sets firmly 4 cam discs, the interior shaft end of drive unit installs rotating disk, motor driven belts wheel drives tumbler shaft to rotate, axle in tumbler shaft is driven by intermittent type rotation mechanism, the batch (-type) realizing rotating disk rotates,
Drive the clamping device on rotating disk to rotate simultaneously, revolving part on clamping device is at the continuous relief Free-rolling of fixed disk, due to being uneven of fixed disk lower surface, thus drive train wheel bridge to swing up and down, and then realize opening or clamping of upper and lower fixture block, cutter sweep, upper shellfish meat cutter sweep, lower shellfish meat cutter sweep and get meat removing device and to coordinate with a cam disc respectively by a cam follower and form cam mechanism, thus realize the straight reciprocating motion in rotating disk radial direction;
Clamping device comprises train wheel bridge and lower plate, upper and lower clamping plate arrange upper and lower fixture block towards one end correspondence outside rotating disk, the other end and the train wheel bridge of lower plate are rotationally connected, described upper and lower fixture block has corresponding clamping face, this clamping face is spill cambered surface, connecting extension spring between upper and lower clamping plate makes upper and lower fixture block be in closure state, train wheel bridge is provided with the revolving part that freely can rotate at train wheel bridge width relative to the other end of upper fixture block, revolving part contacts with fixed disk lower surface, and this fixed disk lower surface is along the circumferential direction continuous print relief;
Described cutter sweep comprises framework, cutting machine, movable plate, cutting machine and movable plate are slidably mounted on framework respectively by slide block, track, cutting function is free to slide in the vertical direction, movable plate can be free to slide in the radial direction of rotating disk, is connected between cutting machine and movable plate by hinged connecting rod;
Described upper shellfish meat cutter sweep comprises framework, gripper shoe, pinion and rack, maneuvering board, blade, gripper shoe tilts upward towards rotating disk and is arranged on framework, maneuvering board is installed on the supporting plate by pinion and rack, framework has a crossbeam near the end end face of rotating disk, afterbody and the maneuvering board of blade are hinged, and connect extension spring blade is inclined upwardly, blade head rides over crossbeam bottom, blade can be movable along rotating disk radial direction under the drive of maneuvering board, and this blade has certain amount of elastic deformation;
Described lower shellfish meat cutter sweep comprises framework, gripper shoe, pinion and rack, maneuvering board, blade, gripper shoe is tilted to down towards rotating disk and is arranged on framework, maneuvering board is installed on the supporting plate by pinion and rack, blade one end and maneuvering board hinged, framework is by having a crossbeam through the bottom surface, end of rotating disk, blade head rides on crossbeam, and blade can be movable along rotating disk radial direction, and this blade has certain amount of elastic deformation;
Described meat removing device of getting comprises bracing frame, install dull and stereotyped, moving slide board, connecting rod, crossbeam and get meat spoon, installing flatbed horizontal is fixed on bracing frame, moving slide board passes through slide block, slide rail is arranged on to be installed on flat board, moving slide board sets firmly bearing, connecting rod and bearing pinned connection, one end of connecting rod is arranged gets meat spoon, the spoon mouth getting meat spoon is downward, other end top is provided with projection, crossbeam is positioned at above connecting rod and is installed on installation flat board, projection on crossbeam on corresponding connecting rod is provided with roller, at the end vertical installing dull and stereotyped close rotating disk, barrier plate is set, on barrier plate, correspondence is got meat spoon and is provided with opening, get meat spoon can move forward and backward through the opening on barrier plate,
After barrier plate, scissors is set, the opening of the corresponding barrier plate of scissors bit of scissors, in bracing frame surface thereof, pin is set, pin is positioned at below scissors, one end and the bracing frame of pin are rotationally connected, the other end tilts upward and stretches out and can contact with the clamping face of fixture block on clamping device, and the shear shank of scissors contacts with pin, and the step being separated seashell products is as follows:
(1) at placement station, seashell products is placed on clamping device;
(2) arrive cutter sweep after driving turntable rotation 72 ° by drive unit, by cutter sweep, the fore-end shell of seashell products is excised;
(3) drive unit arrives upper shellfish meat cutter sweep after driving rotating disk to continue rotation 72 °, by the meat in shell on the blade cuts seashell products of upper shellfish meat cutter sweep, shell on seashell products is separated with meat;
(4) drive unit arrives lower shellfish meat cutter sweep after driving rotating disk to continue rotation 72 °, by the meat in the blade cuts seashell products lower valve of lower shellfish meat cutter sweep, seashell products lower valve is separated with meat;
(5) drive unit arrives after driving rotating disk to continue rotation 72 ° and gets meat removing device, and by getting meat removing device, the taking-up of shellfish meat is also removed shell simultaneously, shellfish meat and shell drop downwards and collected by meat gathering-device and shell gathering-device respectively;
(6) drive unit arrives initial position after continuing to drive turntable rotation 72 °;
(7) above-mentioned steps (1)-(6) are repeated.
2. seashell products shell meat separation method according to claim 1, is characterized in that: in step (5), gets after shellfish meat takes out by meat removing device from shell, between shellfish meat and shell, uses scissor cut.
3. seashell products shell meat separation method according to claim 1 and 2, is characterized in that: on described rotating disk, 72 °, interval evenly sets firmly 5 clamping devices.
CN201210585117.1A 2012-12-30 2012-12-30 Shell and meat separation method for shellfish product Expired - Fee Related CN103004942B (en)

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